Crimping type modular structural member
By designing a press-fit modular structure, the problems of material waste and inaccurate positioning of the insulation surface during the cutting of traditional electrode modules are solved, achieving efficient material utilization and improving the stability and insulation performance of the electrode modules.
Patent Information
- Application Number
- CN202520138307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Traditional electrode module cutting methods suffer from significant material waste and inaccurate centering of the insulating surface, affecting production costs and processing quality.
It adopts a press-fit modular structure, including a base plate, insulating sheet and electrodes. The one-piece molded base plate reduces material waste, and the positioning slots and top plate openings ensure accurate positioning and insulation performance of the electrodes.
Reduce material waste, improve the center positioning accuracy of the insulation surface, reduce production costs, enhance the stability and insulation performance of the electrode module, and extend its service life.
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Figure CN223772459U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of module structure, more particularly, to a crimping type module structure. BACKGROUND
[0002] In the electrode manufacturing industry, the cutting of electrode modules is a crucial process. Although the traditional cutting method of electrode modules meets the basic processing needs to some extent, it exposes a series of problems that need to be solved in the actual operation process.
[0003] First of all, the problem of material waste is particularly prominent. In the traditional cutting process, due to the lack of precise cutting path planning and material utilization optimization strategy, a large amount of electrode material is unnecessarily cut off. This not only increases the production cost, but also causes great waste of resources, which does not conform to the current concept of green manufacturing and sustainable development.
[0004] Secondly, the traditional cutting method has obvious shortcomings in the center positioning of the upper insulating surface of the electrode. The upper insulating surface of the electrode as a key functional area, the accuracy of the center positioning directly affects the quality and efficiency of the subsequent processing. However, the traditional cutting process often fails to ensure that the center position of the upper insulating surface of the electrode reaches the expected precision requirement, which not only increases the difficulty of subsequent processing, but also may cause a series of quality problems, such as reduced insulation performance, shortened electrode life, etc.
[0005] In order to overcome these shortcomings in the traditional cutting method of electrode modules, it is necessary to develop a new technology aimed at reducing material waste and optimizing the center positioning of the upper insulating surface of the electrode. CONTENT OF THE INVENTION
[0006] Based on the above problems, the present application provides a crimping type module structure for solving the technical problems of material waste and inaccurate center positioning of the insulating part during processing.
[0007] To solve the above technical problems, the technical scheme adopted by the present application is:
[0008] A crimping type module structure, comprising a bottom plate, the bottom plate is provided with a first mounting groove and a second mounting groove, the first mounting groove and the second mounting groove are provided with a first insulating sheet, one of the first insulating sheets is provided with a first electrode, the first electrode is provided with a second insulating sheet, the second insulating sheet and one of the first insulating sheets are provided with a second electrode, the second motor is provided with a third insulating sheet on the mounting surface away from the first electrode, the third insulating sheet is provided with a third electrode, the third electrode and the second electrode are provided with an insulating plate on the mounting surface close to the first electrode, and the insulating plate is provided with a mounting plate;
[0009] The base plate is provided with a surrounding plate, and the surrounding plate is provided with positioning slots for installing each electrode.
[0010] In one specific implementation scheme, the base plate is provided with mounting holes of different diameters.
[0011] In one specific implementation, the second electrode is provided with a mounting surface adapted to the first insulating sheet and the second insulating sheet.
[0012] In one specific implementation, the upper part of the enclosure is covered with a top plate, and the top plate is provided with an opening for the electrode to pass through.
[0013] In one specific implementation scheme, the first electrode, the second electrode, and the third electrode are each provided with a mounting surface, and each mounting surface is provided with a groove, each groove being adapted to its corresponding mounting surface.
[0014] In one specific implementation scheme, the mounting plate is provided with fixing holes at its four corners, and the base plate is provided with mounting holes that are adapted to the fixing holes.
[0015] The positive effects of this utility model are:
[0016] By using an integrated base plate, unnecessary material removal is reduced, allowing electrode materials to be utilized more fully, reducing production costs, and conforming to the concepts of green manufacturing and sustainable development. It also reduces the generation and disposal of waste.
[0017] The positioning slots and top plate openings ensure precise installation and positioning of the electrodes, improving the accuracy of center positioning of the insulating surface on the electrodes, thereby guaranteeing the quality and efficiency of subsequent processing. The tight fit between the electrodes and insulating sheets, along with the multiple positioning functions of the positioning slots and top plate openings, makes the entire electrode module structure more stable and reliable. During use, it better resists interference from external factors, reduces malfunctions caused by structural loosening or positional misalignment, and extends the service life of the electrode module. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of this utility model with the surrounding panel and top panel concealed.
[0021] Figure 3 This is a schematic diagram of the structure of this utility model with some parts hidden.
[0022] Figure 4 This is a schematic diagram of the structure of the second electrode of this utility model;
[0023] Figure 5 This is a schematic diagram of the top plate of this utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the base plate of this utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the enclosure panel of this utility model;
[0026] Explanation of reference numerals in the attached figures
[0027] 1. Base plate; 2. First mounting groove; 3. Second mounting groove; 4. First insulating sheet; 5. Second insulating sheet; 6. First electrode; 7. Second electrode; 8. Third insulating sheet; 9. Third electrode; 10. Insulating plate; 11. Mounting plate; 12. Enclosure plate; 13. Positioning slot; 14. Mounting hole; 15. Top plate; 16. Opening; 17. Mounting surface; 18. Groove; 19. Fixing hole. Detailed Implementation
[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] Example
[0030] like Figures 1-7As shown, a press-fit modular structural component includes an integrally formed base plate 1. The integral forming avoids the need for cutting, thus preventing material waste. The base plate 1 has mounting holes 14 of different diameters. The integrally formed base plate 1 reduces the amount of material removed due to inaccurate cutting paths during traditional cutting processes, thereby effectively reducing material waste. The base plate 1 has a first mounting groove 2 and a second mounting groove 3. Both the first mounting groove 2 and the second mounting groove 3 have a first insulating sheet 4. One of the first insulating sheets 4 has a first electrode 6, and the first electrode 6 has a second insulating sheet 5. The second insulating sheet 5 and one of the first insulating sheets 4 have a second electrode 7. The second electrode 7 has a mounting surface 17 that is adapted to the first insulating sheet 4 and the second insulating sheet 5.
[0031] A third insulating sheet 8 is provided on the mounting surface 17 of the second motor away from the first electrode 6. A third electrode 9 is provided on the third insulating sheet 8. Mounting surfaces 17 are provided on the first electrode 6, the second electrode 7, and the third electrode 9. Each mounting surface 17 has a groove 18, which is adapted to its corresponding mounting surface 17. The groove 18 and mounting surface 17 eliminate the need for traditional positioning rings, expand the filling space of the insulating adhesive, eliminate internal creepage channels, increase the insulation value, and improve the installation and positioning accuracy of each insulating sheet and insulating plate 10. Insulating plates 10 are provided on the mounting surfaces 17 of the third electrode 9 and the second electrode 7 near the first electrode 6. Mounting plates 11 are provided on the insulating plates 10. Fixing holes 19 are provided at the four corners of the mounting plates 11. Mounting holes 14 adapted to the fixing holes 19 are provided on the base plate 1. Mounting holes 14 of different diameters are provided on the base plate 1, and appropriate mounting holes 14 can be selected for fixing as needed.
[0032] A surrounding plate 12 is provided on the base plate 1, and the surrounding plate 12 is provided with positioning slots 13 for installing each electrode. A top plate 15 is provided on the upper part of the surrounding plate 12, and the top plate 15 is provided with an opening 16 for the electrode to pass through.
[0033] The positioning slots 13 on the enclosure 12 precisely position and fix each electrode to ensure the positional accuracy of the electrode. The openings 16 on the top plate 15 further limit and calibrate the position of the electrode to ensure that the center position of the electrode is consistent with the design requirements.
[0034] Working principle
[0035] Base plate 1 mounting: The base plate 1 is provided with mounting holes 14 of different diameters, and the appropriate mounting hole 14 can be selected for fixing as needed. The first insulating sheet 4 and the second insulating sheet 5 are respectively installed in the first mounting groove 2 and the second mounting groove 3 on the base plate 1 to ensure the stability and positioning accuracy of the insulating sheets. The first electrode 6 is installed on one of the first insulating sheets 4, and the mounting surface 17 and the groove 18 ensure close contact between the electrode and the insulating sheet. The second electrode 7 is installed on the second insulating sheet 5 on the first electrode 6 and on the other first insulating sheet 4, and the mounting surface 17 and the groove 18 ensure close contact between the electrode and the insulating sheet. The third electrode 9 is installed on the third insulating sheet 8 on the second electrode 7, and the mounting surface 17 and the groove 18 ensure close contact between the electrode and the insulating sheet.
[0036] Installation of insulating plate 10 and mounting plate 11: Insulating plate 10 is installed on the mounting surface 17 of the third electrode 9 and the second electrode 7 near the first electrode 6. Mounting plate 11 is fixed to the base plate 1 through the fixing holes 19 at the four corners to ensure the stability and firmness of the entire structure.
[0037] Positioning and fixing:
[0038] The positioning slots 13 on the enclosure 12 precisely position and fix each electrode, ensuring the positional accuracy of the electrodes. The openings 16 on the top plate 15 further define and calibrate the position of the electrodes, ensuring that the center position of the electrodes is consistent with the design requirements.
[0039] Improved insulation performance:
[0040] The design of the groove 18 and mounting surface 17 expands the filling space of the insulating adhesive, eliminates internal creepage channels, and significantly improves the insulation value. The installation of the insulating plate 10 and mounting plate 11 further enhances the insulation performance and structural stability of the electrode module.
[0041] Overall structural stability:
[0042] The combination of the base plate 1 and the surrounding plate 12 provides stable support and positioning, ensuring the stability and reliability of the entire structure. The mounting plate 11 is fixed to the base plate 1 through the fixing holes 19 at the four corners, further enhancing the structural rigidity and reducing loosening caused by vibration or external forces.
[0043] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A crimp-on module structure, characterized by, The utility model provides a kind of electrode mounting plate, including bottom plate (1), the first installation groove (2) and the second installation groove (3) are provided on the bottom plate (1), the first installation groove (2) and the second installation groove (3) are provided with the first insulating sheet (4), one of the first insulating sheet (4) is installed with the first electrode (6), the first electrode (6) is provided with the second insulating sheet (5), the second insulating sheet (5) and one of the first insulating sheet (4) are provided with the second electrode (7), the second electrode (7) is provided with the third insulating sheet (8) on the mounting surface (17) away from first electrode (6), the third insulating sheet (8) is provided with the third electrode (9), the third electrode (9) and the second electrode (7) are provided with insulating plate (10) on the mounting surface (17) close to the first electrode (6), the insulating plate (10) is provided with mounting plate (11) on each. The bottom plate (1) is provided with a surrounding plate (12), and the surrounding plate (12) is provided with a positioning clamping groove (13) for mounting each electrode.
2. A crimp-on modular structural member according to claim 1, wherein, The bottom plate (1) is provided with mounting holes (14) of different diameters.
3. A crimp-on modular structural member according to claim 1, wherein, The second electrode (7) is provided with a mounting surface (17) matched with the first insulating sheet (4) and the second insulating sheet (5).
4. The crimp-on modular structural member of claim 1, wherein, The upper part of the surrounding plate (12) is covered with a top plate (15), and the top plate (15) is provided with an opening (16) for penetrating the electrode.
5. The crimp-on modular structural member of claim 1, wherein, The first electrode (6), the second electrode (7) and the third electrode (9) are each provided with a mounting surface (17), and each mounting surface (17) is provided with a groove (18) matched with it.
6. The crimp-on modular structural member of claim 1, wherein, The mounting plate (11) is provided with a fixing hole (19) at the four corners, and the bottom plate (1) is provided with a mounting hole (14) matched with the fixing hole (19).