Cotton hull separating device, cotton hulling and cleaning device and cotton picking device
By designing a device that includes a cotton hull separation licker-in roller, a licker-in roller combing brush, and a cotton brush taker, combined with a conveying and cotton hull separation mechanism, efficient separation of cotton and cotton hull is achieved, solving the problem of incomplete harvesting, reducing maintenance costs, and improving work efficiency.
Patent Information
- Application Number
- CN202323574391.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2033-12-25
AI Technical Summary
Existing cotton harvesting devices suffer from incomplete harvesting and incomplete separation of cotton from cotton husks, resulting in losses for cotton farmers. Furthermore, the existing devices have complex structures and high maintenance costs.
A device comprising a cotton hull separation licker-in roller, a licker-in roller combing brush, and a cotton brush collector is designed. The device uses nylon bristles of different hardness to separate cotton and cotton hulls. Combined with a conveying mechanism and a cotton hull release mechanism, further separation is achieved through a wedge-shaped cone and spiral blades. Finally, the licker-in roller cleaning brush removes the residue.
It improved cotton recovery rate, simplified structure, reduced maintenance costs, increased work efficiency, and extended the service life of the equipment.
Smart Images

Figure CN223772554U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of agricultural machinery and relates to a cotton hull separation device, a cotton dehulling and cleaning device, and a cotton picking device. Background Technology
[0002] Currently, cotton harvesting is widely mechanized, which has advantages such as high harvesting efficiency and low labor costs.
[0003] Existing cotton harvesting devices separate cotton from the cotton plant using a comb-like picking mechanism. However, this method suffers from incomplete harvesting and missed harvests, resulting in losses for cotton farmers. Furthermore, ensuring thorough separation of the harvested cotton from the cotton husk can improve the recovery rate and reduce losses for farmers.
[0004] Therefore, a cotton hull separation device with simple structure, good picking effect, high efficiency, and good cotton impurity separation effect was proposed. Summary of the Invention
[0005] The technical problem to be solved by this utility model is how to improve the cotton recovery rate and achieve a cotton hull separation device, a cotton dehulling and cleaning device, and a cotton picking device with simple structure, good picking effect, and high cotton-hull separation rate.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A cotton hull separation device, characterized in that it comprises a cotton hull separation licker-in roller 9, a licker-in roller combing brush 8, and a cotton brush taker 10.
[0008] The carding brush 8 is tangent to the cotton hull separating carding roller 9, and the carding brush 8 is located behind the cotton hull separating carding roller 9. The cotton brush 10 is tangent to the cotton hull separating carding roller 9, and the cotton brush 10 is located below the cotton hull separating carding roller 9.
[0009] The bristles of the carding roller combing brush 8 and the cotton brush taker 10 are both made of nylon.
[0010] Furthermore, the bristles of the carding roller 8 are harder than those of the cotton brush 10; that is, the carding roller 8 uses hard bristles, while the cotton brush 10 uses soft bristles.
[0011] The cotton hull separating licker-in roller 9 includes a cylindrical licker-in roller body 9-2, which rotates around the licker-in roller shaft 9-1. A licker-in body 9-3 is provided on the surface of the licker-in roller body 9-2. The licker-in body 9-3 is annular and is arranged in the radial direction of the licker-in roller body 9-2.
[0012] In actual use: The device can be installed on a frame and driven by a traveling vehicle. When traveling, the cotton brush 10 rotates to brush the cotton from the ground off the pole. Then, the cotton hull separation roller 9 separates the cotton from the hull. After that, the cotton and hull are brushed off the cotton hull separation roller 9 by the hull combing brush 8 and conveyed to the rear.
[0013] As an improvement, a conveying mechanism 7 is provided below the carding roller brush 8. The conveying mechanism 7 includes a conveying auger and a shaft base shell 3. The conveying auger includes an auger shaft 7-3, auger blades 7-2 and a scraper 7-1. The scraper and auger blades 7-2 are arranged on the auger shaft 7-3. The scraper 7-1 is located at one end of the auger shaft 7-3 and is arranged along the radial direction of the auger shaft 7-3.
[0014] In actual use: After being brushed by the carding roller 8, the cotton and cotton husks are brushed into the conveying mechanism 7, and then collected by the conveying mechanism and transported to the rear mechanism.
[0015] As an improvement, a cotton shell release mechanism 5 is provided behind the carding roller brush 8 and the conveying mechanism 7. The cotton shell release mechanism 5 includes a drive shaft 5-6. One end of the drive shaft 5-6 is provided with a wedge-shaped cone head 5-1, and the other end is provided with an end plate 5-7. The end plate 5-7 is located at the larger end of the wedge-shaped cone head 5-1. The wedge-shaped cone head 5-1, the end plate 5-7, and the drive shaft 5-6 are in the shape of an "I". A fixing rod 5-4 is also provided on the axial outer side of the drive shaft 5-6. The fixing rod 5-4 is provided with teeth 5-5, which are arranged in a comb-like shape. The surface of the wedge-shaped cone head 5-1 is provided with spiral blades 5-3.
[0016] As an improvement, a shaft bottom shell 3 is provided below the cotton hull release mechanism 5. The shaft bottom shell 3 has a debris discharge hole 2 on its surface. The shaft bottom shell 3 is arc-shaped and is equidistant from the cotton picking and conveying hinge.
[0017] In actual use: The cotton and cotton hulls collected by the conveying mechanism enter the cotton hull separation mechanism 5 for cotton hull separation. The cotton hulls enter the cotton hull separation mechanism 5 from one end of the wedge-shaped cone 5-1. Under the action of the spiral blades 5-3 on the surface of the wedge-shaped cone 5-1, the cotton and cotton hulls are squeezed and conveyed to the area where the fixed rod 5-4 is located. Under the action of the wedge-shaped cone 5-1, the cotton and cotton hulls can be further separated during the conveying process, so that the impurity-containing cotton entering the area of the fixed rod is separated from the cotton hulls. The fixed rods 5-4 are provided in multiple sets, and the fixed rods 5-4 form a ring and form a hollow column. The impurity-containing cotton conveyed here is driven and stirred by the fixed rods 5-4 and the prying teeth 5-5 to achieve the separation of cotton and impurities such as cotton hulls. The cotton is collected, and the impurities such as cotton hulls are discharged from below.
[0018] As an improvement, the spiral blades 5-3 can be continuous or discontinuous.
[0019] As an improvement, the wedge-shaped cone 5-1 is also provided with a baffle 5-2, one end of which is connected to the spiral blade 5-3 and forms an included angle of 20 to 160°.
[0020] As an improvement, the two ends of the fixing rod 5-4 are fixedly connected to the wedge-shaped cone head 5-1 and the end plate 5-7 respectively; or the fixing rod 5-4 is connected to the drive shaft 5-6 through a connecting rod, and the connecting rod is provided in at least two sets.
[0021] As an improvement, a cleaning brush 14 is provided on the lower rear side of the cotton hull separating roller 9, which is used to clean the surface of the cotton hull separating roller 9.
[0022] In actual use: By setting up a cleaning brush 14 attached to the bottom of the cotton hull separating roller 9, the cotton residue on the cotton hull separating roller 9 can be cleaned, improving work efficiency and extending the maintenance cycle.
[0023] A cotton dehulling and cleaning device is characterized by comprising a frame and a cover 1, the frame being housed within the cover 1, the cover 1 having an open bottom, and the cover 1 having a feed inlet 11 and a discharge outlet 4. A cotton hull separation device is mounted on the frame. In use, the cotton dehulling and cleaning device is placed inside a factory or used in a stationary state. The collected cotton is fed into the cover through the feed inlet, where the cotton and hull are separated and sieved.
[0024] The cotton hull separation device includes a cotton hull separation licker-in roller 9, a licker-in roller combing brush 8, and a cotton brush taker 10.
[0025] The carding brush 8 is tangent to the cotton hull separating carding roller 9, and the carding brush 8 is located behind the cotton hull separating carding roller 9. The cotton brush 10 is tangent to the cotton hull separating carding roller 9, and the cotton brush 10 is located below the cotton hull separating carding roller 9.
[0026] The bristles of the carding roller combing brush 8 and the cotton brush taker 10 are both made of nylon.
[0027] Furthermore, the bristles of the carding roller 8 are harder than those of the cotton brush 10; that is, the carding roller 8 uses hard bristles, while the cotton brush 10 uses soft bristles.
[0028] The cotton hull separating licker-in roller 9 includes a cylindrical licker-in roller body 9-2, which rotates around the licker-in roller shaft 9-1. A licker-in body 9-3 is provided on the surface of the licker-in roller body 9-2. The licker-in body 9-3 is annular and is arranged in the radial direction of the licker-in roller body 9-2.
[0029] In actual use: The device can be installed on a frame and driven by a traveling vehicle. When traveling, the cotton brush 10 rotates to brush the cotton from the ground off the pole. Then, the cotton hull separation roller 9 separates the cotton from the hull. After that, the cotton and hull are brushed off the cotton hull separation roller 9 by the hull combing brush 8 and conveyed to the rear.
[0030] As an improvement, a conveying mechanism 7 is provided below the carding roller brush 8. The conveying mechanism 7 includes a conveying auger and a shaft base shell 3. The conveying auger includes an auger shaft 7-3, auger blades 7-2 and a scraper 7-1. The scraper and auger blades 7-2 are arranged on the auger shaft 7-3. The scraper 7-1 is located at one end of the auger shaft 7-3 and is arranged along the radial direction of the auger shaft 7-3.
[0031] In actual use: After being brushed by the carding roller 8, the cotton and cotton husks are brushed into the conveying mechanism 7, and then collected by the conveying mechanism and transported to the rear mechanism.
[0032] As an improvement, a cotton shell release mechanism 5 is provided behind the carding roller brush 8 and the conveying mechanism 7. The cotton shell release mechanism 5 includes a drive shaft 5-6. One end of the drive shaft 5-6 is provided with a wedge-shaped cone head 5-1, and the other end is provided with an end plate 5-7. The end plate 5-7 is located at the larger end of the wedge-shaped cone head 5-1. The wedge-shaped cone head 5-1, the end plate 5-7, and the drive shaft 5-6 are in the shape of an "I". A fixing rod 5-4 is also provided on the axial outer side of the drive shaft 5-6. The fixing rod 5-4 is provided with teeth 5-5, which are arranged in a comb-like shape. The surface of the wedge-shaped cone head 5-1 is provided with spiral blades 5-3.
[0033] As an improvement, a shaft bottom shell 3 is provided below the cotton hull release mechanism 5. The shaft bottom shell 3 has a debris discharge hole 2 on its surface. The shaft bottom shell 3 is arc-shaped and is equidistant from the cotton picking and conveying hinge.
[0034] In actual use: The cotton and cotton hulls collected by the conveying mechanism enter the cotton hull separation mechanism 5 for cotton hull separation. The cotton hulls enter the cotton hull separation mechanism 5 from one end of the wedge-shaped cone 5-1. Under the action of the spiral blades 5-3 on the surface of the wedge-shaped cone 5-1, the cotton and cotton hulls are squeezed and conveyed to the area where the fixed rod 5-4 is located. Under the action of the wedge-shaped cone 5-1, the cotton and cotton hulls can be further separated during the conveying process, so that the impurity-containing cotton entering the area of the fixed rod is separated from the cotton hulls. The fixed rods 5-4 are provided in multiple sets, and the fixed rods 5-4 form a ring and form a hollow column. The impurity-containing cotton conveyed here is driven and stirred by the fixed rods 5-4 and the prying teeth 5-5 to achieve the separation of cotton and impurities such as cotton hulls. The cotton is collected, and the impurities such as cotton hulls are discharged from below.
[0035] As an improvement, the spiral blades 5-3 can be continuous or discontinuous.
[0036] As an improvement, the wedge-shaped cone 5-1 is also provided with a baffle 5-2, one end of which is connected to the spiral blade 5-3 and forms an included angle of 20 to 160°.
[0037] As an improvement, the two ends of the fixing rod 5-4 are fixedly connected to the wedge-shaped cone head 5-1 and the end plate 5-7 respectively; or the fixing rod 5-4 is connected to the drive shaft 5-6 through a connecting rod, and the connecting rod is provided in at least two sets.
[0038] As an improvement, a cleaning brush 14 is provided on the lower rear side of the cotton hull separating roller 9, which is used to clean the surface of the cotton hull separating roller 9.
[0039] In actual use: By setting up a cleaning brush 14 attached to the bottom of the cotton hull separating roller 9, the cotton residue on the cotton hull separating roller 9 can be cleaned, improving work efficiency and extending the maintenance cycle.
[0040] A cotton picking device is characterized by comprising a cover 1, on which a suspension frame and wheels 13 are provided. The bottom of the cover is open, and the cover 1 has an inlet 11 and an outlet 4. The inlet 11 is provided with cotton stalk combing teeth 12. The cover 1 contains a cotton hull separation device. When in use, the cotton picking device is installed in front of a walking mechanism and driven by the walking mechanism to work in the field. It operates in motion, feeding cotton stalks through the cotton stalk combing teeth 12 at the front of the cover from the inlet of the cover. Then, the cotton is picked from the cotton stalks by a cotton brush 10, and then the cotton and hulls are separated and sieved.
[0041] The cotton hull separation device includes a cotton hull separation licker-in roller 9, a licker-in roller combing brush 8, and a cotton brush taker 10.
[0042] The carding brush 8 is tangent to the cotton hull separating carding roller 9, and the carding brush 8 is located behind the cotton hull separating carding roller 9. The cotton brush 10 is tangent to the cotton hull separating carding roller 9, and the cotton brush 10 is located below the cotton hull separating carding roller 9.
[0043] The bristles of the carding roller combing brush 8 and the cotton brush taker 10 are both made of nylon.
[0044] Furthermore, the bristles of the carding roller 8 are harder than those of the cotton brush 10; that is, the carding roller 8 uses hard bristles, while the cotton brush 10 uses soft bristles.
[0045] The cotton hull separating licker-in roller 9 includes a cylindrical licker-in roller body 9-2, which rotates around the licker-in roller shaft 9-1. A licker-in body 9-3 is provided on the surface of the licker-in roller body 9-2. The licker-in body 9-3 is annular and is arranged in the radial direction of the licker-in roller body 9-2.
[0046] In actual use: The device can be installed on a frame and driven by a traveling vehicle. When traveling, the cotton brush 10 rotates to brush the cotton from the ground off the pole. Then, the cotton hull separation roller 9 separates the cotton from the hull. After that, the cotton and hull are brushed off the cotton hull separation roller 9 by the hull combing brush 8 and conveyed to the rear.
[0047] As an improvement, a conveying mechanism 7 is provided below the carding roller brush 8. The conveying mechanism 7 includes a conveying auger and a shaft base shell 3. The conveying auger includes an auger shaft 7-3, auger blades 7-2 and a scraper 7-1. The scraper and auger blades 7-2 are arranged on the auger shaft 7-3. The scraper 7-1 is located at one end of the auger shaft 7-3 and is arranged along the radial direction of the auger shaft 7-3.
[0048] In actual use: After being brushed by the carding roller 8, the cotton and cotton husks are brushed into the conveying mechanism 7, and then collected by the conveying mechanism and transported to the rear mechanism.
[0049] As an improvement, a cotton shell release mechanism 5 is provided behind the carding roller brush 8 and the conveying mechanism 7. The cotton shell release mechanism 5 includes a drive shaft 5-6. One end of the drive shaft 5-6 is provided with a wedge-shaped cone head 5-1, and the other end is provided with an end plate 5-7. The end plate 5-7 is located at the larger end of the wedge-shaped cone head 5-1. The wedge-shaped cone head 5-1, the end plate 5-7, and the drive shaft 5-6 are in the shape of an "I". A fixing rod 5-4 is also provided on the axial outer side of the drive shaft 5-6. The fixing rod 5-4 is provided with teeth 5-5, which are arranged in a comb-like shape. The surface of the wedge-shaped cone head 5-1 is provided with spiral blades 5-3.
[0050] As an improvement, a shaft bottom shell 3 is provided below the cotton hull release mechanism 5. The shaft bottom shell 3 has a debris discharge hole 2 on its surface. The shaft bottom shell 3 is arc-shaped and is equidistant from the cotton picking and conveying hinge.
[0051] In actual use: The cotton and cotton hulls collected by the conveying mechanism enter the cotton hull separation mechanism 5 for cotton hull separation. The cotton hulls enter the cotton hull separation mechanism 5 from one end of the wedge-shaped cone 5-1. Under the action of the spiral blades 5-3 on the surface of the wedge-shaped cone 5-1, the cotton and cotton hulls are squeezed and conveyed to the area where the fixed rod 5-4 is located. Under the action of the wedge-shaped cone 5-1, the cotton and cotton hulls can be further separated during the conveying process, so that the impurity-containing cotton entering the area of the fixed rod is separated from the cotton hulls. The fixed rods 5-4 are provided in multiple sets, and the fixed rods 5-4 form a ring and form a hollow column. The impurity-containing cotton conveyed here is driven and stirred by the fixed rods 5-4 and the prying teeth 5-5 to achieve the separation of cotton and impurities such as cotton hulls. The cotton is collected, and the impurities such as cotton hulls are discharged from below.
[0052] As an improvement, the spiral blades 5-3 can be continuous or discontinuous.
[0053] As an improvement, the wedge-shaped cone 5-1 is also provided with a baffle 5-2, one end of which is connected to the spiral blade 5-3 and forms an included angle of 20 to 160°.
[0054] As an improvement, the two ends of the fixing rod 5-4 are fixedly connected to the wedge-shaped cone head 5-1 and the end plate 5-7 respectively; or the fixing rod 5-4 is connected to the drive shaft 5-6 through a connecting rod, and the connecting rod is provided in at least two sets.
[0055] As an improvement, a cleaning brush 14 is provided on the lower rear side of the cotton hull separating roller 9, which is used to clean the surface of the cotton hull separating roller 9.
[0056] In actual use: By setting up a cleaning brush 14 attached to the bottom of the cotton hull separating roller 9, the cotton residue on the cotton hull separating roller 9 can be cleaned, improving work efficiency and extending the maintenance cycle.
[0057] Compared with the prior art, this utility model has the advantages of simple structure, good performance, low maintenance cost and low failure rate. Attached Figure Description
[0058] Figure 1 This is a schematic diagram of the cotton picking device in Embodiment 1 of this utility model.
[0059] Figure 2 This is a schematic diagram of the cotton hull separation roller structure in Embodiment 2 of this utility model.
[0060] Figure 3 This is a schematic diagram of the cotton hull detachment mechanism in Embodiment 3 of this utility model.
[0061] Figure 4 This is a schematic diagram of the cotton picking and conveying hinge structure in Embodiment 4 of this utility model.
[0062] Figure 5 This is a top view schematic diagram of the combined state of the cotton hull separation mechanism and the conveying mechanism in Example 5 of this utility model.
[0063] Figure 6 This is a schematic diagram of the conveying mechanism in Embodiment 6 of this utility model.
[0064] Figure 7 This is a schematic diagram of the cotton stalk detachment mechanism in Embodiment 7 of this utility model.
[0065] Figure 8 This is a schematic diagram of the cotton picking device in Embodiment 8 of this utility model.
[0066] In the diagram: 1 is the cover, 2 is the impurity discharge hole, 3 is the shaft base, 4 is the discharge port, 5 is the cotton hull separation mechanism, 5-1 is the wedge-shaped cone, 5-2 is the baffle plate, 5-3 is the spiral blade, 5-4 is the fixing rod, 5-5 is the prying tooth, 5-6 is the drive shaft, 5-7 is the end plate, 6 is the partition plate, 7 is the conveying mechanism, 7-1 is the scraper, 7-2 is the auger blade, 7-3 is the auger shaft, 8 is the quilling roller combing brush, 9 is the cotton hull separation quilling roller, 9-1 is the quilling roller shaft, 9-2 is the quilling roller cylinder, 9-3 is the quilling body, 10 is the cotton brush taker, 11 is the feed port, 12 is the cotton stalk combing tooth, 13 is the traveling wheel, and 14 is the quilling roller cleaning brush. Detailed Implementation
[0067] The following embodiments further illustrate the above-described content of the present invention in detail. Obviously, the described embodiments are merely a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0068] Example 1: Refer to Figures 1-3 This is a schematic diagram of the structure of Embodiment 1 of the present utility model. This embodiment discloses a cotton picking device, characterized in that: it includes a cover 1, the bottom of which is open, the cover 1 is provided with a feed inlet 11 and a discharge outlet 4, the feed inlet 11 is provided with cotton stalk combing teeth 12, and the cover 1 is provided with a cotton hull separation device. When the cotton picking device is in use, it is installed in front of the walking mechanism and driven by the walking mechanism to work in the field. It is in motion and works by feeding cotton stalks into the feed inlet of the cover through the cotton stalk combing teeth 12 provided at the front end of the cover. Then, the cotton is picked from the cotton stalks by the cotton brush picker 10, and then the cotton and hulls are separated and screened.
[0069] The cotton hull separation device includes a cotton hull separation licker-in roller 9, a licker-in roller combing brush 8, and a cotton brush taker 10.
[0070] The carding brush 8 is tangent to the cotton hull separating carding roller 9, and the carding brush 8 is located behind the cotton hull separating carding roller 9. The cotton brush 10 is tangent to the cotton hull separating carding roller 9, and the cotton brush 10 is located below the cotton hull separating carding roller 9.
[0071] The bristles of the carding roller combing brush 8 and the cotton brush taker 10 are both made of nylon.
[0072] Furthermore, the bristles of the carding roller 8 are harder than those of the cotton brush 10; that is, the carding roller 8 uses hard bristles, while the cotton brush 10 uses soft bristles.
[0073] The cotton hull separating licker-in roller 9 includes a cylindrical licker-in roller body 9-2, which rotates around the licker-in roller shaft 9-1. A licker-in body 9-3 is provided on the surface of the licker-in roller body 9-2. The licker-in body 9-3 is annular and is arranged in the radial direction of the licker-in roller body 9-2.
[0074] In actual use: The device can be installed on a frame and driven by a traveling vehicle. When traveling, the cotton brush 10 rotates to brush the cotton from the ground off the pole. Then, the cotton hull separation roller 9 separates the cotton from the hull. After that, the cotton and hull are brushed off the cotton hull separation roller 9 by the hull combing brush 8 and conveyed to the rear.
[0075] As an improvement, a conveying mechanism 7 is provided below the carding roller brush 8. The conveying mechanism 7 includes a conveying auger and a shaft base shell 3. The conveying auger includes an auger shaft 7-3, auger blades 7-2 and a scraper 7-1. The scraper and auger blades 7-2 are arranged on the auger shaft 7-3. The scraper 7-1 is located at one end of the auger shaft 7-3 and is arranged along the radial direction of the auger shaft 7-3.
[0076] In actual use: After being brushed by the carding roller 8, the cotton and cotton husks are brushed into the conveying mechanism 7, and then collected by the conveying mechanism and transported to the rear mechanism.
[0077] As an improvement, a cotton shell release mechanism 5 is provided behind the carding roller brush 8 and the conveying mechanism 7. The cotton shell release mechanism 5 includes a drive shaft 5-6. One end of the drive shaft 5-6 is provided with a wedge-shaped cone head 5-1, and the other end is provided with an end plate 5-7. The end plate 5-7 is located at the larger end of the wedge-shaped cone head 5-1. The wedge-shaped cone head 5-1, the end plate 5-7, and the drive shaft 5-6 are in the shape of an "I". A fixing rod 5-4 is also provided on the axial outer side of the drive shaft 5-6. The fixing rod 5-4 is provided with teeth 5-5, which are arranged in a comb-like shape. The surface of the wedge-shaped cone head 5-1 is provided with spiral blades 5-3.
[0078] As an improvement, a shaft bottom shell 3 is provided below the cotton hull release mechanism 5. The shaft bottom shell 3 has a debris discharge hole 2 on its surface. The shaft bottom shell 3 is arc-shaped and is equidistant from the cotton picking and conveying hinge.
[0079] In actual use: The cotton and cotton hulls collected by the conveying mechanism enter the cotton hull separation mechanism 5 for cotton hull separation. The cotton hulls enter the cotton hull separation mechanism 5 from one end of the wedge-shaped cone 5-1. Under the action of the spiral blades 5-3 on the surface of the wedge-shaped cone 5-1, the cotton and cotton hulls are squeezed and conveyed to the area where the fixed rod 5-4 is located. Under the action of the wedge-shaped cone 5-1, the cotton and cotton hulls can be further separated during the conveying process, so that the impurity-containing cotton entering the area of the fixed rod is separated from the cotton hulls. The fixed rods 5-4 are provided in multiple sets, and the fixed rods 5-4 form a ring and form a hollow column. The impurity-containing cotton conveyed here is driven and stirred by the fixed rods 5-4 and the prying teeth 5-5 to achieve the separation of cotton and impurities such as cotton hulls. The cotton is collected, and the impurities such as cotton hulls are discharged from below.
[0080] As an improvement, the spiral blades 5-3 can be continuous or discontinuous.
[0081] As an improvement, the wedge-shaped cone 5-1 is also provided with a baffle 5-2, one end of which is connected to the spiral blade 5-3 and forms an included angle of 20 to 160°.
[0082] As an improvement, the two ends of the fixing rod 5-4 are fixedly connected to the wedge-shaped cone head 5-1 and the end plate 5-7, respectively.
[0083] As an improvement, a cleaning brush 14 is provided on the lower rear side of the cotton hull separating roller 9, which is used to clean the surface of the cotton hull separating roller 9.
[0084] In actual use: By setting up a cleaning brush 14 attached to the bottom of the cotton hull separating roller 9, the cotton residue on the cotton hull separating roller 9 can be cleaned, improving work efficiency and extending the maintenance cycle.
[0085] Example 2: Refer to Figure 2 This is a schematic diagram of the structure of Embodiment 2 of the present invention. This embodiment discloses a cotton hull separation device, characterized in that it includes a cotton hull separation licker-in roller 9, a licker-in roller combing brush 8, and a cotton brush taker 10.
[0086] The carding brush 8 is tangent to the cotton hull separating carding roller 9, and the carding brush 8 is located behind the cotton hull separating carding roller 9. The cotton brush 10 is tangent to the cotton hull separating carding roller 9, and the cotton brush 10 is located below the cotton hull separating carding roller 9.
[0087] The bristles of the carding roller combing brush 8 and the cotton brush taker 10 are both made of nylon.
[0088] Furthermore, the bristles of the carding roller 8 are harder than those of the cotton brush 10; that is, the carding roller 8 uses hard bristles, while the cotton brush 10 uses soft bristles.
[0089] The cotton hull separating licker-in roller 9 includes a cylindrical licker-in roller body 9-2, which rotates around the licker-in roller shaft 9-1. A licker-in body 9-3 is provided on the surface of the licker-in roller body 9-2. The licker-in body 9-3 is annular and is arranged in the radial direction of the licker-in roller body 9-2.
[0090] In actual use: The device can be installed on a frame and driven by a traveling vehicle. When traveling, the cotton brush 10 rotates to brush the cotton from the ground off the pole. Then, the cotton hull separation roller 9 separates the cotton from the hull. After that, the cotton and hull are brushed off the cotton hull separation roller 9 by the hull combing brush 8 and conveyed to the rear.
[0091] Example 3: Reference Figure 3 This is a schematic diagram of the structure of Embodiment 3 of the present invention. This embodiment discloses a cotton picking and conveying hinge, characterized in that: it includes a drive shaft 5-6, one end of which is provided with a wedge-shaped cone head 5-1, and the other end is provided with an end plate 5-7. The end plate 5-7 is located at the larger end of the wedge-shaped cone head 5-1. The wedge-shaped cone head 5-1, the end plate 5-7 and the drive shaft 5-6 are in the shape of an "I". A fixing rod 5-4 is also provided on the outer side of the drive shaft 5-6. The fixing rod 5-4 is provided with teeth 5-5, which are arranged in a comb-like shape. The surface of the wedge-shaped cone head 5-1 is provided with spiral blades 5-3, which are discontinuous and plate-like.
[0092] In actual use: A shaft bottom shell 3 is provided below the cotton picking and conveying hinge. The surface of the shaft bottom shell 3 is provided with impurity discharge holes 2. The picked cotton first undergoes a preliminary separation of cotton and cotton husk. Then, the preliminarily separated impurity-containing cotton enters the cotton picking and conveying hinge from one end of the wedge-shaped cone 5-1. Under the action of the spiral blades 5-3 on the surface of the wedge-shaped cone 5-1, the cotton and cotton husk are squeezed and conveyed to the area where the fixed rod 5-4 is located. Under the action of the wedge-shaped cone 5-1, the cotton and cotton husk can be further separated during the conveying process, so that the impurity-containing cotton entering the area of the fixed rod is separated from the cotton husk. There are multiple sets of fixed rods 5-4. The fixed rods 5-4 form a ring and form a hollow column. The impurity-containing cotton conveyed here is stirred by the fixed rods 5-4 and the prying teeth 5-5 to separate the cotton and impurities such as cotton husk. The cotton is collected, and the impurities such as cotton husk are discharged from below.
[0093] Example 4: Reference Figure 4The diagram below is a structural schematic of Embodiment 4 of this utility model. This embodiment discloses a cotton picking and conveying hinge. Compared with Embodiment 3, the difference in this embodiment is that the surface of the wedge-shaped cone 5-1 is provided with spiral blades 5-3, and the spiral blades are in the form of continuous sheets.
[0094] Example 5: Refer to Figure 5 This is a schematic diagram of the structure of Embodiment 5 of the present utility model. This embodiment discloses a combination of a cotton hull removal mechanism and a conveying mechanism. The cotton hull removal mechanism and the conveying mechanism are arranged axially parallel. The scraper 7-1 end of the conveying mechanism 7 and the wedge-shaped cone 5-1 end of the cotton hull removal mechanism are located on the same side. The impure cotton is conveyed to the scraper 7-1 by the auger blades. The impure cotton is fed into the wedge-shaped cone 5-1 by the scraper 7-1. The cleaning operation is performed by the rotation of the wedge-shaped cone 5-1.
[0095] Example 6: Refer to Figure 6 This is a schematic diagram of the structure of Embodiment 6 of the present utility model. This embodiment discloses a conveying mechanism. The conveying mechanism is disposed below the carding brush 8. The conveying mechanism 7 includes a conveying auger and a shaft base shell 3. The conveying auger includes an auger shaft 7-3, auger blades 7-2 and a scraper 7-1. The scraper and auger blades 7-2 are disposed on the auger shaft 7-3. The scraper 7-1 is disposed at one end of the auger shaft 7-3 and is disposed along the radial direction of the auger shaft 7-3.
[0096] In actual use: After being brushed by the carding roller 8, the cotton and cotton husks are brushed into the conveying mechanism 7, and then collected by the conveying mechanism and transported to the rear mechanism.
[0097] Example 7: Refer to Figure 7 The diagram below is a structural schematic of Embodiment 7 of this utility model. This embodiment discloses a cotton picking and conveying hinge. Compared with Embodiment 3, the difference in this embodiment is that the fixed rod 5-4 is connected to the drive shaft 5-6 through a connecting rod, and the connecting rod is provided in at least two sets.
[0098] Example 8: Refer to Figure 8 The diagram below is a structural schematic of embodiment 8 of this utility model. This embodiment discloses a cotton picking device. Compared with embodiment 1, the difference in this embodiment is that a hanging frame and a walking wheel 13 are provided on the cover 1. The hanging frame can be connected to the front end of the walking mechanism and driven by the walking mechanism to operate.
Claims
1. A cotton hull separation device, characterized in that: It includes a cotton hull separating licker-in roller (9), a licker-in roller combing brush (8), and a cotton brush picker (10). The carding brush (8) is tangent to the cotton hull separating carding roller (9), and the carding brush (8) is located behind the cotton hull separating carding roller (9). The cotton brush (10) is tangent to the cotton hull separating carding roller (9), and the cotton brush (10) is located below the cotton hull separating carding roller (9). The bristles of the carding roller combing brush (8) and the cotton brush taker (10) are both made of nylon. Furthermore, the bristles of the licker-in carding brush (8) are harder than those of the cotton brush (10), meaning the licker-in carding brush (8) uses hard bristles while the cotton brush (10) uses soft bristles. The cotton hull separating licker roller (9) includes a cylindrical licker roller body (9-2) that rotates around the licker roller shaft (9-1). A licker body (9-3) is provided on the surface of the licker roller body (9-2). The licker body (9-3) is annular and is arranged in the radial direction of the licker roller body (9-2).
2. The cotton hull separation device as described in claim 1, characterized in that: Below the carding roller combing brush (8) is a conveying mechanism (7), which includes a conveying auger and a shaft bottom shell (3). The conveying auger includes an auger shaft (7-3), auger blades (7-2), and a scraper (7-1). The scraper and auger blades (7-2) are arranged on the auger shaft (7-3), and the scraper (7-1) is arranged at one end of the auger shaft (7-3). The scraper (7-1) is arranged along the radial direction of the auger shaft (7-3).
3. The cotton hull separation device as described in claim 2, characterized in that: A cotton shell release mechanism (5) is provided behind the carding roller brush (8) and the conveying mechanism (7). The cotton shell release mechanism (5) includes a drive shaft (5-6). One end of the drive shaft (5-6) is provided with a wedge-shaped cone (5-1), and the other end is provided with an end plate (5-7). The end plate (5-7) is located at the larger end of the wedge-shaped cone (5-1). The wedge-shaped cone (5-1), the end plate (5-7), and the drive shaft (5-6) are in the shape of an "I". A fixing rod (5-4) is also provided on the outer side of the drive shaft (5-6). The fixing rod (5-4) is provided with teeth (5-5). The teeth (5-5) are arranged in a comb-like shape. The surface of the wedge-shaped cone (5-1) is provided with spiral blades (5-3).
4. The cotton hull separation device as described in claim 3, characterized in that: The spiral blades (5-3) are either continuous or discontinuous.
5. The cotton hull separation device as described in claim 3, characterized in that: The wedge-shaped cone (5-1) is also provided with a baffle (5-2), one end of which is connected to the spiral blade (5-3) and forms an angle of 20 to 160°.
6. The cotton hull separation device as described in claim 3, characterized in that: The two ends of the fixing rod (5-4) are fixedly connected to the wedge-shaped cone head (5-1) and the end plate (5-7) respectively; or the fixing rod (5-4) is connected to the drive shaft (5-6) through a connecting rod, and the connecting rod is provided in at least two sets.
7. The cotton hull separation device as described in claim 3, characterized in that: The bottom shell (3) is provided below the cotton hull release mechanism (5). The bottom shell (3) has a waste discharge hole (2) on its surface. The bottom shell (3) is arc-shaped and is equidistant from the cotton picking conveyor.
8. The cotton hull separation device as described in claim 1, 2, 3, 4, 5, 6 or 7, characterized in that: A cleaning brush (14) is provided on the lower rear side of the cotton hull separating licker roller (9), which is used to clean the surface of the cotton hull separating licker roller (9).
9. A cotton dehulling and cleaning device, characterized in that: It includes a frame and a cover (1), the frame is located inside the cover, the bottom of the cover (1) is open, the cover (1) is provided with a feed inlet (11) and a discharge outlet (4), and the frame is provided with a cotton hull separation device as described in any one of claims 1 to 8.
10. A cotton picking device, characterized in that: Includes a cover (1), on which a suspension frame and a traveling wheel (13) are provided. The bottom of the cover is open. The cover (1) is provided with a feed inlet (11) and a discharge outlet (4). Cotton stalk combing teeth (12) are provided at the feed inlet (11). The cover (1) is provided with a cotton hull separation device as described in any one of claims 1 to 8.