Self-cleaning permanent magnetic separator

By designing a self-cleaning permanent magnet separator, components such as rollers, tracks, and brushes are used to achieve self-cleaning, solving the problem of incomplete separation in a single pass of dry magnetic separators and improving the separation accuracy and purity of magnetic minerals.

CN223775041UActive Publication Date: 2026-01-09WEIFANG YUNHAI MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422224739.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2026-01-09
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

Existing dry magnetic separators can only perform one separation, and the surface of the magnetic separation mechanism is difficult to clean, resulting in incomplete separation and the presence of non-magnetic minerals in the magnetic minerals, which affects the separation efficiency and purity.

Method used

A self-cleaning permanent magnet magnetic separator was designed. By setting up components such as rollers, tracks, and brushes, it achieves self-cleaning function. The rollers and tracks are rotated by a motor-driven gear system to achieve double-layer magnetic separation and improve the sorting accuracy.

Benefits of technology

It achieves a self-cleaning effect for the magnetic separator, enabling two magnetic separations and improving the accuracy and purity of magnetic mineral separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic separation equipment, in particular to a self-cleaning type permanent magnetic separator which comprises a cabinet body, a supporting block is fixedly connected to the outer surface of the cabinet body, a motor is fixedly installed on the upper surface of the supporting block, and the output end of the motor is fixedly connected with a first rotating rod. A first bevel gear is fixedly connected to the end, away from the motor, of the first rotating rod, and by arranging a first roller, a first trapezoidal material opening, a first brush, a second crawler belt, a second roller, a third roller, a second brush and other components, the first brush fixedly connected to the upper surface of the first trapezoidal material opening can clean the surface of the first roller in the rotating process of the first roller; the second crawler belt rotates with the second roller and the third roller as fulcrums, the second brush on the bottom face of the crawler belt can clean the crawler belt while the second crawler belt rotates, the two ends of the brush are fixedly connected with the corresponding supports, and the self-cleaning effect can be achieved through mutual cooperation of the structures.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic separation equipment, in particular to a self-cleaning permanent magnetic separator. BACKGROUND

[0002] At present, the dry-type magnetic separator is used for separating minerals by taking air as medium, and is mainly used for separating large block and coarse grain strong magnetic ore and fine grain weak magnetic ore. The dry-type magnetic separator is used for separating dry magnetic minerals, and the particles can freely move and are in independent free state. The ordinary dry-type magnetic separator is single-layer and one-time separation, and the surface of the magnetic separation mechanism is difficult to clean, which affects the magnetic force. In the process of adsorbing magnetic minerals, the magnetic system will carry a small amount of non-magnetic minerals in the magnetic minerals, so that the separated magnetic minerals will contain a small amount of non-magnetic minerals, thereby affecting the separation efficiency of the magnetic minerals and the purity of the separated minerals.

[0003] For the above-mentioned related technology, the inventors find that the following defects exist:

[0004] In order to solve the problems that the existing magnetic separator can only be separated once, and the surface of the magnetic separator is easy to attach some substances affecting the magnetic force, and the separation is not complete, the utility model provides a self-cleaning permanent magnetic separator, which can be self-cleaning during the operation of the device, and the device can separate the minerals twice at a time, thereby effectively improving the accuracy of the magnetic separation. Utility model content

[0005] In order to solve the problem that the single-layer one-time separation of the magnetic separator and the surface of the magnetic separation mechanism is difficult to clean, the present application provides a self-cleaning permanent magnetic separator. The following technical scheme is adopted:

[0006] Optionally, the cabinet is characterized in that: the outer surface of the cabinet is fixedly connected with a supporting block, the upper surface of the supporting block is fixedly installed with a motor, the output end of the motor is fixedly connected with a rotating rod one, the end of the rotating rod one away from the motor is fixedly connected with a bevel gear one, the outer surface of the bevel gear one is engaged with a bevel gear two, the end of the bevel gear two away from the bevel gear one is fixedly connected with a rotating rod two, the end of the rotating rod two away from the bevel gear two is fixedly connected with a roller one, the end of the roller one away from the rotating rod two is rotatably connected with the cabinet, the inner wall of the roller one is rotatably connected with a rotating rod three, the end of the rotating rod three away from the rotating rod two is fixedly connected with the cabinet, the outside of the cabinet is provided with a track one, the inside of the track one is rotatably connected with a driving wheel and a driven wheel, and the inner wall of the driving wheel is fixedly connected with the rotating rod one.

[0007] Optionally, the inner wall of the driven wheel is fixedly connected with a rotating rod four, the bottom surface of the cabinet body is provided with a track two, the inside of the track two is rotatably connected with a roller two and a roller three, the inner wall of the roller two is fixedly connected with the rotating rod four, the inner wall of the roller three is rotatably connected with a rotating rod five, the outer surface of the rotating rod three is fixedly connected with a permanent magnet one, and the outer surface of the rotating rod five is fixedly connected with a permanent magnet two.

[0008] Optionally, the upper surface of the cabinet body is fixedly connected with a rectangular feeding port, and the bottom surface of the rectangular feeding port is fixedly connected with a baffle one.

[0009] Optionally, the upper surface of the cabinet body is fixedly connected with a rectangular feeding port, the bottom surface of the rectangular feeding port is fixedly connected with a baffle one, and the outer surface of the baffle one is fixedly connected with a baffle two.

[0010] Optionally, the upper surface of the trapezoidal feeding port one is fixedly connected with a brush two, the bottom surface of the baffle two is fixedly connected with a trapezoidal feeding port one, and the two sides of the trapezoidal feeding port one are fixedly connected with a limiting plate one.

[0011] Optionally, the inner wall of the cabinet body is fixedly connected with a trapezoidal feeding port two on the two sides, and the upper surface of the trapezoidal feeding port two is fixedly connected with a baffle three.

[0012] Optionally, the outer surface of the rotating rod four is rotatably connected with a support on the two sides, and the two ends of the rotating rod five are fixedly connected with a support.

[0013] Optionally, the bottom surface of the cabinet body is fixedly connected with four supports, and the side close to the two supports near the roller three is fixedly connected with a brush one.

[0014] In summary, the present application has the following beneficial technical effects:

[0015] 1. The utility model discloses a roller one, trapezoidal feeding port one, brush one, track two, roller two, roller three, brush two and other components are set up, and the surface of the roller one is cleaned through the brush one fixedly connected with the upper surface of the trapezoidal feeding port one in the process of rotation, and the track two rotates with the roller two and the roller three as fulcrum, and the brush two on the bottom surface of the track cleans the track while rotating, and the both ends of the brush are fixedly connected with the surface of the corresponding support, and the device can realize the self-cleaning effect through the mutual cooperation of the above structure.

[0016] 2. The utility model discloses a motor, rotating rod no. 1, bevel gear no. 1, bevel gear no. 2, driving wheel, driven wheel, track no. 1, drum no. 3, track no. 2 and other components are set up, and the bevel gear no. 1 on rotating rod no. 1 is driven through starting motor, and the bevel gear no. 1 drives bevel gear no. 2 through meshing, and bevel gear no. 2 drives drum no. 1 on rotating rod no. 2 to rotate, and the driving wheel is driven through track no. 1 through the rotation of rotating rod no. 1 and drives the rotation of drum no. 2 on the upper surface of rotating rod no. 4, and drum no. 2 drives drum no. 3 to rotate through track no. 2, and then the effect that the synchronous operation of two screening mechanisms can be driven by a motor is reached. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram in the embodiment of the application;

[0018] Figure 2 It is the main structure schematic diagram in the embodiment of the application;

[0019] Figure 3 It is the inside rear view structure schematic diagram of cabinet in the embodiment of the application;

[0020] Figure 4 It is the structure schematic diagram of the inside front view of cabinet in the embodiment of the application.

[0021] Fig. 1, cabinet;2, support block;3, motor;4, rotating rod no. 1;5, bevel gear no. 1;6, bevel gear no. 2;7, rotating rod no. 2;8, drum no. 1;9, rotating rod no. 3;10, permanent magnet no. 1;11, track no. 1;12, driving wheel;13, driven wheel;14, rotating rod no. 4;15, track no. 2;16, drum no. 2;

[0022] 17, drum no. 3;18, rotating rod no. 5;19, permanent magnet no. 2;20, rectangular feed inlet;21, baffle no. 1;

[0023] 22, baffle no. 2;23, trapezoidal material port no. 1;24, limit plate no. 1;25, trapezoidal material port no. 2;26, baffle no. 3;27, brush no. 1;28, brush no. 2. DETAILED DESCRIPTION

[0024] The following combines the drawings Figures 1-4 The application is further explained.

[0025] The embodiment of the application discloses a self-cleaning permanent magnet magnetic separator. As shown in Figure 1 , Figure 2As shown, including the cabinet 1, the outer surface of the cabinet 1 is fixedly connected with the support block 2, the upper surface of the support block 2 is fixedly installed with the motor 3, the output end of the motor 3 is fixedly connected with the rotating rod one 4, the end away from the motor 3 of the rotating rod one 4 is fixedly connected with the bevel gear one 5, the outer surface of the bevel gear one 5 is engaged with the bevel gear two 6, the end away from the bevel gear one 5 of the bevel gear two 6 is fixedly connected with the rotating rod two 7, the end away from the bevel gear two 6 of the rotating rod two 7 is fixedly connected with the roller one 8, the end away from the rotating rod two 7 of the roller one 8 is rotatably connected with the cabinet 1, the motor 3 can drive the bevel gear one 5 on the rotating rod one 4 to rotate, the bevel gear one 5 drives the bevel gear two 6 to rotate through the engagement, the bevel gear two 6 drives the roller one 8 fixedly connected with the rotating rod two 7 to rotate, the other end of the roller one 8 is rotatably connected with the cabinet 1.

[0026] The inner wall of the roller one 8 is rotatably connected with the rotating rod three 9, the end away from the rotating rod two 7 of the rotating rod three 9 is fixedly connected with the cabinet 1, one end of the rotating rod three 9 is rotatably connected with the roller one 8, and the other end is fixedly connected with the inner wall of the cabinet 1, when the roller one 8 rotates, the rotating rod three 9 does not rotate.

[0027] The outer surface of the roller one 8 is rotatably connected with the rotating rod three 9, the end away from the rotating rod two 7 of the rotating rod three 9 is fixedly connected with the cabinet 1, one end of the rotating rod three 9 is rotatably connected with the roller one 8, and the other end is fixedly connected with the inner wall of the cabinet 1, when the roller one 8 rotates, the rotating rod three 9 does not rotate. The bottom surface of the cabinet 1 is provided with a track two 15, the inner wall of the track two 15 is rotatably connected with a roller two 16 and a roller three 17, the inner wall of the roller two 16 is fixedly connected with the rotating rod four 14, the inner wall of the roller three 17 is rotatably connected with the rotating rod five 18, the driving wheel 12 drives the driven wheel 13 to rotate through the track one 11, the driven wheel 13 drives the roller two 16 to rotate through the rotating rod four 14, and the roller two 16 drives the roller three 17 to rotate through the track two 15.

[0028] Please refer to Figure 2 The outer surface of the rotating rod three 9 is fixedly connected with a permanent magnet one 10, the outer surface of the rotating rod five 18 is fixedly connected with a permanent magnet two 19, the angle of the permanent magnet one 10 and the permanent magnet two 19 is 240 degrees, and both of them can adsorb and screen magnetic minerals. The bottom surface of the permanent magnet two 19 is provided with two placing boxes, the farther one collects screened minerals, and the other one collects magnetic minerals.

[0029] Please refer to Figure 4The upper surface of the cabinet 1 is fixedly connected with a rectangular feed port 20, the rectangular feed port 20 can put the mineral that needs to be screened, the bottom surface of the rectangular feed port 20 is fixedly connected with a baffle one 21, the outer surface of the baffle one 21 is fixedly connected with a baffle two 22, the baffle one 21 and the baffle two 22 can make the mineral enter the device inside according to the predetermined channel.

[0030] Please refer to Figure 4 The bottom surface of the baffle two 22 is fixedly connected with a trapezoidal feed port one 23, the two sides of the trapezoidal feed port one 23 are fixedly connected with the cabinet 1, the left and right sides of the trapezoidal feed port one 23 are fixedly connected with a limiting plate one 24, the two first limiting plates can prevent the mineral that falls off the trapezoidal feed port one 23 from separating from the upper surface of the track two 15.

[0031] Please refer to Figure 1 、 Figure 3 The inner wall of the cabinet 1 is fixedly connected with a trapezoidal feed port two 25 on both sides, the upper surface of the trapezoidal feed port two 25 is fixedly connected with a baffle three 26, the trapezoidal feed port two 25 can collect the mineral that has been screened, the baffle three 26 can make the mineral better enter the trapezoidal feed port two 25, and the bottom surface of the trapezoidal feed port two 25 is provided with a placing box.

[0032] Please refer to Figure 1 、 Figure 3 、 Figure 4 The outer surface of the rotating rod four 14 is rotatably connected with a support on both sides, both ends of the rotating rod five 18 are fixedly connected with a support, the two supports close to the rotating rod four 14 can support the rotation of the rotating rod four 14, the bottom surface of the cabinet 1 is fixedly connected with four supports, the supports can improve the height of the structure and keep stable, the side close to each other of the two supports close to the roller three 17 is fixedly connected with a brush one 27, the upper surface of the trapezoidal feed port one 23 is fixedly connected with a brush two 28, and the brush two 28 and the brush one 27 can clean the outer surfaces of the roller one 8 and the track two 15.

[0033] The implementation principle of the embodiment of the application is that the motor 3 drives the oblique gear 5 on the rotating rod 4 to mesh with the oblique gear 6 to rotate, the oblique gear 6 drives the roller 8 to rotate counterclockwise through the rotating rod 2, the rotating rod 4 drives the driving wheel 12, the driving wheel 12 drives the driven wheel 13 to rotate through the track 11, the driven wheel 13 drives the roller 16 fixedly connected to the outer surface of the rotating rod 14 to rotate, the roller 16 drives the roller 17 to rotate through the track 15, the track 15 rotates towards the roller 17, at this time, the mineral to be screened is placed from the rectangular feed inlet 20, the permanent magnet 1 makes the magnetic material adsorbed on the surface of the roller 8 through the surface of the roller 8, when the mineral reaches the trapezoidal feed inlet 25, the adsorption force disappears, the magnetic material enters the trapezoidal feed inlet 25, the brush 28 below the roller 8 cleans the roller 8, the screened mineral falls through the trapezoidal feed inlet 23 to the track 15, the track 15 drives the mineral to advance, the magnetic material is adsorbed on the surface of the track 15 when entering the range of the permanent magnet 2, falls on the track below and is placed in a box, the mineral without magnetic material enters a box far from the track, and the brush 27 on the bottom surface of the track 15 cleans it.

[0034] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A self-cleaning permanent magnetic separator comprising a cabinet (1), characterized in that: The outer surface of the cabinet (1) is fixedly connected with a support block (2), the upper surface of the support block (2) is fixedly installed with a motor (3), the output end of the motor (3) is fixedly connected with a rotating rod one (4), the end of the rotating rod one (4) away from the motor (3) is fixedly connected with a bevel gear one (5) and the bevel gear one (5) is engaged with a bevel gear two (6), the end of the bevel gear two (6) away from the bevel gear one (5) is fixedly connected with a rotating rod two (7), the end of the rotating rod two (7) away from the bevel gear two (6) is fixedly connected with a roller one (8), the end of the roller one (8) away from the rotating rod two (7) is rotatably connected with the cabinet (1), the inner wall of the roller one (8) is rotatably connected with a rotating rod three (9), the end of the rotating rod three (9) away from the rotating rod two (7) is fixedly connected with the cabinet (1), the outside of the cabinet (1) is provided with a track one (11), the inside of the track one (11) is rotatably connected with a driving wheel (12) and a driven wheel (13), the inner wall of the driving wheel (12) is fixedly connected with the rotating rod one (4), the inner wall of the driven wheel (13) is fixedly connected with a rotating rod four (14), the outer surface of the rotating rod four (14) is fixedly connected with a roller two (16), the bottom surface of the cabinet (1) is provided with a track two (15) and a roller three (17), the inner wall of the roller two (16) is fixedly connected with the rotating rod four (14), the inner wall of the roller three (17) is rotatably connected with a rotating rod five (18).

2. A self-cleaning permanent magnetic separator according to claim 1, characterized in that: The outer surface of the rotating rod three (9) is fixedly connected with a permanent magnet one (10), and the outer surface of the rotating rod five (18) is fixedly connected with a permanent magnet two (19).

3. A self-cleaning permanent magnetic separator as claimed in claim 1, wherein: The upper surface of the cabinet (1) is fixedly connected with a rectangular feeding port (20), and the bottom surface of the rectangular feeding port (20) is fixedly connected with a baffle one (21).

4. A self-cleaning permanent magnetic separator according to claim 3, characterized in that: The outer surface of the baffle one (21) is fixedly connected with a baffle two (22), the bottom surface of the baffle two (22) is fixedly connected with a trapezoidal material port one (23), and the upper surface of the trapezoidal material port one (23) is fixedly connected with a brush two (28).

5. A self-cleaning permanent-magnet magnetic separator according to claim 4, characterized in that: Both sides of the trapezoidal material port one (23) are fixedly connected with a limiting plate one (24).

6. A self-cleaning permanent magnetic separator as claimed in claim 1, wherein: The inner walls of the cabinet (1) are fixedly connected with a trapezoidal material port two (25), and the upper surface of the trapezoidal material port two (25) is fixedly connected with a baffle three (26).

7. A self-cleaning permanent magnetic separator as claimed in claim 2, wherein: Both sides of the outer surface of the rotating rod four (14) are rotatably connected with supports, both ends of the rotating rod five (18) are fixedly connected with supports, the bottom surface of the cabinet (1) is fixedly connected with four supports, and the side of the two supports close to the roller three (17) and close to each other is fixedly connected with a brush one (27).