Anti-corrosion spraying device for fastener machining

Abstract

The utility model discloses an anti-corrosion spraying device for fastener processing, which comprises a spraying box, the inside of the spraying box is fixedly connected with a partition plate, the inside of the spraying box is provided with a paint mist adsorption mechanism, the top of the partition plate is fixedly connected with a round frame, the inside of the round frame is fixedly connected with a first motor, and the inside of the first motor is fixedly connected with a second motor. A rotating rod is fixedly connected to the top of an output shaft of the first motor, two frame bodies are fixedly connected to the top of the rotating rod, second motors are fixedly connected to the interiors of the two frame bodies, and connecting plates are fixedly connected to the tops of output shafts of the two second motors. The partition plates, the supporting strips, the U-shaped frames, the corrugated boards, the rectangular holes, the activated carbon filter screen and the exhaust pipe are arranged, paint mist is collected, a heavy baffling air return channel is formed through the multiple detachable corrugated boards, the adsorption surface is increased, the maximum adsorption effect is achieved, the influence on the activated carbon filter screen is reduced, and the service life of the paint mist is prolonged. And the maintenance frequency and cost of the equipment are greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of fastener processing technology, and in particular to an anti-corrosion spraying device for fastener processing. Background Technology

[0002] Fasteners are an indispensable part of mechanical equipment, and their quality and performance play a crucial role in the overall stability and safety of the equipment. Furthermore, in harsh environments such as humidity and acid / alkali conditions, coatings can effectively prevent fastener corrosion, thus requiring anti-corrosion spraying treatment. Coatings also improve the wear resistance of fasteners, reducing wear caused by friction. In addition, coatings enhance the aesthetics of fasteners, making them more suitable for the aesthetic requirements of their application.

[0003] In existing technologies, traditional paint mist collection equipment such as paint mist felt, plate and frame filters, and bag filters are insufficient in terms of paint mist collection efficiency, especially in the process of treating high-concentration paint mist, which can easily lead to equipment contamination and filter clogging, requiring complex and cumbersome cleaning and maintenance; and when one batch of fasteners is coated, there is a waiting time before the next batch is coated, which reduces efficiency. Therefore, we propose an anti-corrosion spraying device for fastener processing to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose an anti-corrosion spraying device for fastener processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A corrosion-resistant spraying device for fastener processing includes a spraying box. A partition is fixedly connected inside the spraying box. A paint mist adsorption mechanism is provided inside the spraying box. A circular frame is fixedly connected to the top of the partition. A first motor is fixedly connected inside the circular frame. A rotating rod is fixedly connected to the top of the output shaft of the first motor. Two frames are fixedly connected to the top of the rotating rod. A second motor is fixedly connected inside the two frames. A connecting plate is fixedly connected to the top of the output shafts of the two second motors. A U-shaped frame is fixedly connected to the outer wall of each connecting plate. Multiple support rods are fixedly connected to the inner wall of the two U-shaped frames. A stainless steel mesh is placed on the top of the multiple support rods. A partition mechanism is provided inside the spraying box.

[0007] Preferably, the paint mist adsorption mechanism includes two support bars, the outer walls of which are fixedly connected to the inner wall of the spray box. U-shaped frames are placed on the top of the two support bars and the bottom of the inner wall of the spray box. Multiple corrugated cardboard pieces are fixedly connected to the inner walls of the two U-shaped frames. Rectangular holes are provided on the partition and the outer wall of one of the U-shaped frames. An activated carbon filter is fixedly connected to the inner wall of the spray box. An exhaust pipe is fixedly connected to the outer wall of the spray box, and a fan is fixedly connected to one end of the exhaust pipe. The spray mechanism is used to spray multiple fasteners back and forth.

[0008] Preferably, the partition mechanism includes a threaded rod, one end of which is fixedly connected to the inner wall of the spray box, a baffle is slidably sleeved on the outer wall of the threaded rod, and a nut is threadedly sleeved on the outer wall of the threaded rod. The position of the baffle is adjusted by setting the partition mechanism so that paint mist can enter the rectangular hole.

[0009] Preferably, the top of the circular frame has a circular hole, and the inner wall of the circular hole is rotatably connected to the outer wall of the output shaft of the first motor. The first motor drives the connecting plate to rotate, and the outer walls of the output shafts of the first motor and the second motor are both equipped with existing encoders, which can convert the rotation angle and speed of the output shaft into digital signals, thereby realizing precise control of the motor. The first motor and the second motor are existing servo motors.

[0010] Preferably, the outer wall of the baffle is provided with a rectangular vertical groove, the inner wall of the rectangular vertical groove is slidably connected to the outer wall of the threaded rod, and the baffle moves up and down through the rectangular vertical groove.

[0011] Preferably, the outer wall of the nut is pressed against the outer wall of the baffle, the outer wall of the spray box is hinged with three opening and closing doors, and a spray gun is installed inside the spray box, with one end of the spray gun connected to a pressure pump through an existing pipeline.

[0012] Compared with the prior art, the advantages of this utility model are:

[0013] This solution collects paint mist by using partitions, support bars, U-shaped frames, corrugated cardboard, rectangular holes, activated carbon filters, and exhaust pipes. Multiple detachable corrugated cardboard sections form a folded return air duct, increasing the adsorption surface area and maximizing adsorption while minimizing impact on the activated carbon filter, significantly reducing equipment maintenance frequency and costs. Furthermore, by incorporating a first motor, rotating rod, frame, second motor, connecting plate, U-shaped frame, support rod, and stainless steel mesh, the two U-shaped frames can switch positions, facilitating repeated spraying of multiple fasteners, reducing waiting time, and improving efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of an anti-corrosion spraying device for fastener processing proposed in this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of an anti-corrosion spraying device for fastener processing proposed in this utility model;

[0017] Figure 3 This utility model proposes an anti-corrosion spraying device for fastener processing. Figure 2 A magnified structural diagram of part A in the diagram;

[0018] Figure 4 This is a partial three-dimensional structural diagram of an anti-corrosion spraying device for fastener processing proposed in this utility model.

[0019] In the diagram: 1. Spraying box; 2. Partition; 3. Support bar; 4. U-shaped frame; 5. Corrugated cardboard; 6. Rectangular hole; 7. Activated carbon filter; 8. Exhaust pipe; 9. Circular frame; 10. First motor; 11. Rotating rod; 12. Frame; 13. Second motor; 14. Connecting plate; 15. U-shaped frame; 16. Support rod; 17. Stainless steel mesh; 18. Rectangular vertical groove; 19. Baffle; 20. Nut; 21. Opening door; 22. Threaded rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Depend on Figures 1-4As shown, an anti-corrosion spraying device for fastener processing is disclosed, comprising a spraying box 1, a partition 2 fixedly connected inside the spraying box 1, dividing the spraying box 1 into upper and lower areas, a circular frame 9 fixedly connected to the top of the partition 2, a first motor 10 fixedly connected inside the circular frame 9, a circular hole opened at the top of the circular frame 9, the inner wall of the circular hole being rotatably connected to the outer wall of the output shaft of the first motor 10, the circular frame 9 protecting the first motor 10, and a rotating rod 11 fixedly connected to the top of the output shaft of the first motor 10. Two frames 12 are fixedly connected to the top of 11. A second motor 13 is fixedly connected inside the two frames 12. The frames 12 are circular and protect the second motor 13. A connecting plate 14 is fixedly connected to the top of the output shaft of each of the two second motors 13. A U-shaped frame 15 is fixedly connected to the outer wall of each of the two connecting plates 14. Multiple support rods 16 are fixedly connected to the inner wall of each of the two U-shaped frames 15. A stainless steel mesh 17 is placed on the top of the multiple support rods 16 and supports the stainless steel mesh 17.

[0022] The spray box 1 is equipped with a partition mechanism inside. The paint mist adsorption mechanism includes two support bars 3. The outer walls of the two support bars 3 are fixedly connected to the inner wall of the spray box 1. U-shaped frames 4 are placed on the top of the two support bars 3 and the bottom of the inner wall of the spray box 1. Multiple corrugated cardboard 5 are fixedly connected to the inner walls of the two U-shaped frames 4. The U-shaped frames 4 can be disassembled and replaced. The multiple corrugated cardboard 5 are arranged vertically to form a folded return air duct.

[0023] The outer walls of the partition 2 and one of the U-shaped frames 4 are provided with rectangular holes 6. The inner wall of the spray box 1 is fixedly connected with an activated carbon filter 7. The outer wall of the spray box 1 is fixedly connected with an exhaust pipe 8. One end of the exhaust pipe 8 is fixedly connected with a fan. The exhaust pipe 8 is located on one side of the activated carbon filter 7. The top of the spray box 1 is fixedly connected with an air inlet pipe.

[0024] The spray box 1 is equipped with a paint mist adsorption mechanism. The partition mechanism includes a threaded rod 22. One end of the threaded rod 22 is fixedly connected to the inner wall of the spray box 1. A baffle 19 is slidably sleeved on the outer wall of the threaded rod 22. A rectangular vertical groove 18 is opened on the outer wall of the baffle 19. The inner wall of the rectangular vertical groove 18 is slidably connected to the outer wall of the threaded rod 22. A nut 20 is threadedly sleeved on the outer wall of the threaded rod 22. The nut 20 fixes the baffle 19 in the spray box 1 by extrusion. The outer wall of the nut 20 is pressed against the outer wall of the baffle 19. Three hinged doors 21 are connected to the outer wall of the spray box 1. Existing door locks are installed on the outer walls of the three doors 21. A spray gun is installed inside the spray box 1.

[0025] Working principle: In use, multiple fasteners are placed on the stainless steel mesh 17 on the right side. The nut 20 is rotated to release the fixation of the baffle 19. The baffle 19 is tilted or moved up and down via the rectangular vertical groove 18 to change its position, facilitating subsequent paint mist collection without affecting the painting process. The first motor 10 drives the rotating rod 11, which in turn rotates the two circular frames 9 and the two connecting plates 14, causing the two U-shaped frames 15 to switch positions, positioning the fasteners below the spray gun. The existing pressure pump draws the anti-corrosion paint from the paint bucket to the spray gun. Inside the spray gun, the anti-corrosion coating is atomized into fine particles and sprayed downwards to treat multiple fasteners on the stainless steel mesh 17. During this process, the second motor 13 drives the connecting plate 14 and the U-shaped frame 15 to rotate slowly. The rotation of the U-shaped frame 15 drives the stainless steel mesh 17 and multiple fasteners to rotate, which helps to achieve uniform spraying. At the same time, the fan operates to form an air extraction process through the exhaust pipe 8, which draws excess paint mist from the spray box 1 through the airflow from the rectangular hole 6 to multiple corrugated cardboard 5. The multiple corrugated cardboard 5 adsorb the paint mist, and then the airflow passes through the activated carbon filter 7 to remove odors and some paint mist, thus achieving the function of collecting paint mist.

[0026] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0027] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A corrosion-resistant spraying device for fastener processing, comprising a spraying box (1), characterized in that, The spray box (1) is fixedly connected to a partition (2). The spray box (1) is equipped with a paint mist adsorption mechanism. A circular frame (9) is fixedly connected to the top of the partition (2). A first motor (10) is fixedly connected to the inside of the circular frame (9). A rotating rod (11) is fixedly connected to the top of the output shaft of the first motor (10). Two frames (12) are fixedly connected to the top of the rotating rod (11). A second motor (13) is fixedly connected to the inside of the two frames (12). A connecting plate (14) is fixedly connected to the top of the output shaft of the two second motors (13). A U-shaped frame (15) is fixedly connected to the outer wall of the two connecting plates (14). Multiple support rods (16) are fixedly connected to the inner wall of the two U-shaped frames (15). A stainless steel mesh (17) is placed on the top of the multiple support rods (16). The spray box (1) is equipped with a partition mechanism.

2. The anti-corrosion spraying device for fastener processing according to claim 1, characterized in that, The paint mist adsorption mechanism includes two support bars (3), the outer walls of the two support bars (3) are fixedly connected to the inner wall of the spray box (1), the top of the two support bars (3) and the bottom of the inner wall of the spray box (1) are both equipped with U-shaped frames (4), the inner walls of the two U-shaped frames (4) are fixedly connected with multiple corrugated cardboard (5), the partition (2) and the outer wall of one of the U-shaped frames (4) are both provided with rectangular holes (6), the inner wall of the spray box (1) is fixedly connected with an activated carbon filter (7), the outer wall of the spray box (1) is fixedly connected with an exhaust pipe (8), and one end of the exhaust pipe (8) is fixedly connected with a fan.

3. The anti-corrosion spraying device for fastener processing according to claim 1, characterized in that, The partition mechanism includes a threaded rod (22), one end of which is fixedly connected to the inner wall of the spray box (1), a baffle (19) is slidably sleeved on the outer wall of the threaded rod (22), and a nut (20) is threadedly sleeved on the outer wall of the threaded rod (22).

4. The anti-corrosion spraying device for fastener processing according to claim 1, characterized in that, The top of the circular frame (9) has a circular hole, and the inner wall of the circular hole is rotatably connected to the outer wall of the output shaft of the first motor (10).

5. The anti-corrosion spraying device for fastener processing according to claim 3, characterized in that, The outer wall of the baffle (19) is provided with a rectangular vertical groove (18), and the inner wall of the rectangular vertical groove (18) is slidably connected to the outer wall of the threaded rod (22).

6. The anti-corrosion spraying device for fastener processing according to claim 3, characterized in that, The outer wall of the nut (20) is pressed against the outer wall of the baffle (19), and the outer wall of the spray box (1) is hinged with three opening and closing doors (21). The spray gun is installed inside the spray box (1).

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