Rust-proof treatment device for bridge

By designing a rust prevention treatment device for cable trays, and utilizing the linkage of the moving mechanism, surface treatment mechanism, and coating mechanism, the device enables simultaneous cleaning and uniform coating of the inner and outer surfaces of the cable trays. This solves the problem of poor coating adhesion in existing technologies and improves the efficiency and effectiveness of rust prevention treatment.

CN223775180UActive Publication Date: 2026-01-09吴政宏
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Patent Information

Application Number
CN202423303911.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing rust prevention devices for cable trays are unable to effectively and evenly coat the inner and outer surfaces of the cable trays, resulting in poor coating adhesion and requiring additional cleaning and spraying operations.

Method used

A rust prevention treatment device for cable trays was designed, including a moving mechanism, a surface treatment mechanism, a coating mechanism, and a linkage mechanism. The linkage mechanism drives the surface treatment mechanism and the coating mechanism to move synchronously, thereby cleaning and coating the inner and outer surfaces of the cable tray. The coating mechanism uses a sprayed mist coating liquid to ensure uniform coating adhesion.

Benefits of technology

Comprehensive rust prevention treatment was achieved on both the inner and outer surfaces of the cable tray, avoiding secondary operations and improving the adhesion and spraying quality of the coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge processing, in particular to a bridge rust-proof treatment device. Comprising a base, moving mechanisms are arranged on the two sides of the top of the base and used for driving a bridge frame to move, a support is fixed between the two moving mechanisms, a linkage mechanism is connected to the support, and a surface treatment mechanism and a coating mechanism are connected to the linkage mechanism. The linkage mechanism is used for driving the surface treatment mechanism and the coating mechanism to directly and indirectly make contact with the bridge in a front-back reciprocating mode. The inner and outer side faces of the bridge are cleaned through the channel of the surface treatment mechanism, and the inner and outer side faces of the bridge are sprayed through the first and second coating parts of the coating mechanism, so that all the inner and outer side faces of the bridge are subjected to rust-proof treatment; the surface treatment mechanism is driven by the linkage mechanism to treat the surface of the bridge front and back, the coating mechanism can be driven front and back, a coating output by the coating mechanism is evenly sprayed to the bridge, and the effect that the coating is attached to the bridge is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cable tray processing technology, and in particular to a rust prevention treatment device for cable trays. Background Technology

[0002] Cable trays are a type of support device used to assist in the laying of cables. During the production of cable trays, rust prevention treatment is applied to prevent corrosion and extend their service life.

[0003] Patent document (CN221433534U) discloses a rust-proofing device for cable trays, including a spray booth and an installation rail. Beneficial effects: This utility model employs an internal support frame. When performing rust-proofing spray painting on cable trays, the cable tray can be placed in the spray booth, the mounting holes of the cable tray aligned with the internal support frame, and the cable tray moved until the internal support frame is inserted into the mounting holes. A hydraulic cylinder is activated to push a conical head downwards, causing the internal support frame to open and clamp the mounting holes of the cable tray, thus fixing the cable tray. This facilitates rust-proofing spray painting for workers. The internal support frame, inserted into the mounting holes of the cable tray for fixation, does not obstruct the surface of the cable tray, further reducing the obstructed area and improving the efficiency of rust-proofing spray painting. The internal support frame, after opening, clamps the mounting holes with high stability. The opening and closing of the internal support frame is completed by the extension and retraction of a cylinder, greatly facilitating installation and handling by workers and further improving ease of use.

[0004] When using the above-mentioned technology, the following technical problems were found in the existing technology: In order to make the anti-rust coating adhere better to the surface of the cable tray, the surface of the cable tray is usually cleaned before coating. Moreover, cable trays are mostly trough-shaped, and the trough is used to carry cables. Therefore, in order to avoid cable corrosion, anti-rust treatment is required not only on the outer surface of the cable tray. To this end, a cable tray anti-rust treatment device is designed to provide another technical solution to the above-mentioned technical problems. Utility Model Content

[0005] Therefore, it is necessary to provide a device that improves coating adhesion and can simultaneously perform rust prevention treatment on cable trays, not limited to the outer surface, to address the aforementioned technical problems.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A rust prevention treatment device for cable trays includes a base and further includes:

[0008] Two moving mechanisms are mounted opposite each other on the base, and the moving mechanisms are configured to move the cable tray.

[0009] A surface treatment mechanism includes a channel covering the inside and outside of a cable tray, through which the cable tray is movable;

[0010] The coating mechanism is composed of a conveying part and an output part, wherein the output part is composed of a first coating part and a second coating part, and the first coating part and the second coating part are respectively used for coating the inner side and the outer side of the bridge frame; and

[0011] The linkage mechanism is located between the two moving mechanisms through a support and is connected with the surface treatment mechanism and the coating mechanism respectively, and the linkage mechanism is configured to synchronously drive the surface treatment mechanism and the coating mechanism to reciprocate.

[0012] As a preferred embodiment of the bridge frame rust-proof treatment device provided by the utility model, the two moving mechanisms each include a first roller support, a conveying part and a lifting structure, the first roller support is located on one side of the top of the base, the conveying part is connected to the lifting structure and located above the base, and the lifting structure is used for driving the conveying part to move vertically;

[0013] The bridge frame can be driven by the conveying part to move between the first roller support and the second roller support;

[0014] The conveying part is provided with at least one first driving device and at least one pressure roller connected with the first driving device, the first driving device is connected with the lifting structure and used for driving the at least two pressure rollers to rotate.

[0015] As a preferred embodiment of the bridge frame rust-proof treatment device provided by the utility model, the surface treatment mechanism further includes a carrier, a first cleaning plate, a second cleaning plate and two connecting plates, the first cleaning plate is connected to the bottom of the carrier, the second cleaning plate is connected with the two sides of the carrier through the two connecting plates, and when the second cleaning plate and the first cleaning plate are connected to the carrier, a channel is formed between the second cleaning plate and the first cleaning plate.

[0016] As a preferred embodiment of the bridge frame rust-proof treatment device provided by the utility model, the conveying part of the coating mechanism is used for conveying coating liquid to the output part, and the output part is used for spraying and outputting mist-shaped coating liquid through the first coating part and the second coating part.

[0017] The first coating part and the second coating part each include a shunt pipe for receiving coating liquid and a plurality of spray heads connected with the shunt pipe respectively;

[0018] The output part further includes a frame connected with the first coating part and the second coating part, and the plurality of spray heads of the first coating part and the second coating part are arranged on the frame at angles towards the inner and outer sides of the bridge frame.

[0019] As a preferred embodiment of the bridge anti-rust treatment device, the linkage mechanism is composed of at least one second driving device and at least one transmission member connected with the second driving device, the transmission member includes a first moving end and a second moving end, the transmission member is used for driving the first moving end and the second moving end to move back and forth linearly respectively or synchronously, the first moving end is connected with the carrier of the surface treatment mechanism, and the second moving end is connected with the frame of the output part.

[0020] It can be seen without doubt that the above technical solutions of the application can solve the technical problems to be solved by the application.

[0021] Meanwhile, the above technical solutions have at least the following beneficial effects:

[0022] The bridge anti-rust treatment device provided by the application can clean the inner and outer surfaces of the bridge through the channel of the surface treatment mechanism, and the first and second coating parts of the coating mechanism can spray the inner and outer surfaces of the bridge, so that the entire anti-rust treatment of the inner and outer surfaces of the bridge is achieved, and the bridge is prevented from being subjected to secondary anti-rust treatment.

[0023] The bridge anti-rust treatment device provided by the application can drive the surface treatment mechanism to treat the surface of the bridge back and forth through the linkage mechanism, and can also drive the coating mechanism back and forth, so that the coating output by the coating mechanism is uniformly sprayed on the bridge, and the cleaning of the surface of the bridge by the surface treatment mechanism before spraying is combined, so that the effect of the coating adhering to the bridge is improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0025] Figure 1 It is a whole structure schematic view of the bridge anti-rust treatment device of the application;

[0026] Figure 2 It is a structure schematic view of a single moving mechanism of the bridge anti-rust treatment device of the application;

[0027] Figure 3 It is a structure schematic view of the linkage mechanism, the surface treatment mechanism and the coating mechanism of the bridge anti-rust treatment device of the application;

[0028] Figure 4 It is a structure schematic view of the bridge anti-rust treatment device of the applicationFigure 3 Structure schematic diagram of the linkage mechanism part exploded and shown in another view;

[0029] Figure 5 For the bridge anti-rust treatment device of the utility model Figure 3 Structure schematic diagram of the surface treatment mechanism exploded and shown;

[0030] Figure 6 For the bridge anti-rust treatment device of the utility model Figure 3 Structure schematic diagram of the coating mechanism shown in whole;

[0031] Figure 7 For the bridge anti-rust treatment device of the utility model Figure 6 Structure schematic diagram of the coating mechanism output part after removing the frame and showing the spraying coverage.

[0032] In the figure: 1, base; 2, moving mechanism; 21, first roller support; 22, lifting structure; 23, first driving device; 24, pressure roller; 3, surface treatment mechanism; 31, passage; 32, first cleaning plate; 33, second cleaning plate; 34, connecting plate; 35, carrier; 4, coating mechanism; 41, first coating part; 42, second coating part; 43, shunt pipe; 44, spray head; 45, frame; 5, linkage mechanism; 51, second driving device; 52, transmission part; 53, first moving end; 54, second moving end; 6, support. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be combined with the drawings and examples, and the utility model will be further described in detail. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0034] In order to make the person in the technical field better understand the utility model scheme, the following will be combined with the drawings, and the technical scheme in the utility model example will be clearly and completely described.

[0035] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0036] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0037] As Figure 1 - Figure 3As shown, the bridge anti-rust treatment device comprises a base 1, which can be a framework composed of square tubes or aluminum profiles as shown, or a support platform that can enclose an internal space; two moving mechanisms 2 are arranged on the top of the base 1 on both sides, and one or two second roller supports are arranged between the two moving mechanisms 2, and the moving mechanisms 2 are used to drive the bridge to move towards the other moving mechanism 2 through the second roller support;

[0038] Between the two moving mechanisms 2, specifically above the second roller support, a support 6 is fixed, the support 6 is connected with a linkage mechanism 5, and the linkage mechanism 5 is respectively connected with a surface treatment mechanism 3 and a coating mechanism 4, the linkage mechanism 5 is used to drive the surface treatment mechanism 3 and the coating mechanism 4 to reciprocate along the conveying direction of the moving mechanism 2 to directly and indirectly contact with the bridge, with the direct contact of the surface treatment mechanism 3 with the bridge, the rust, bumps or dust on the surface of the bridge is removed; with the indirect contact of the coating mechanism 4 with the bridge, the anti-rust coating is coated on the surface of the bridge;

[0039] It should be noted that a cleaning plate (not shown in the figure) is also arranged on the support 6, which is in contact with the surface of the bridge and can clean the rust, bumps or dust removed from the surface of the bridge by the surface treatment mechanism 3 from the surface of the bridge, so that the rust, bumps or dust is preferably arranged around the bridge, and the anti-rust coating is not contaminated and attached to the clean surface of the bridge by cleaning the rust, bumps or dust from the surface of the bridge.

[0040] Further, as shown in Figure 2 The moving mechanism 2 comprises a first roller support 21, a conveying member and a lifting structure 22, the first roller support 21 combines with the second roller support to support the partial length of the whole bridge, and can move the bridge on the first roller support 21 and the second roller support, specifically, the roller support is composed of a body and a plurality of non-power transmission connected rollers rotatingly connected to the body in the conveying direction, and the plurality of rollers are arranged to form a surface for supporting the bridge, and the rollers can rotate with the movement of the bridge to achieve conveying of the bridge;

[0041] The conveying member is connected to the lifting structure 22 and located above the base 1, the lifting structure 22 is used to drive the conveying member to move vertically to contact with the bridge on the first roller support 21, the lifting structure 22 is any one of a linear drive structure, mechanism or device, and any component that can drive the conveying member to move vertically can be used, for example, the lifting structure 22 is composed of an oil cylinder and a mounting bracket connected with the oil cylinder in the figure, and the oil cylinder is used to drive the conveying member to move vertically;

[0042] The conveying member is composed of at least one first driving device 23 and at least one compression wheel 24 connected with the first driving device 23, the first driving device 23 is connected with the lifting structure 22 and is used to drive the rotation of the at least two compression wheels 24, when the conveying member moves vertically downward, the compression wheel 24 at the bottom will be in contact with the bridge, and with the rotation of the compression wheel 24 driven by the first driving device 23, the bridge will move on the first roller support 21, and the number of the first driving device 23 and the compression wheel 24 depends on the friction force required to drive the bridge, but it can be understood that the increase of the number will also increase the rotational friction of the bridge, so as to enable the bridge to drive the rotation of the upper roller of the first roller support 21 and / or the second roller support, thereby enabling the bridge to move on the roller without moving under the frictional contact of the surface treatment mechanism 3.

[0043] As shown in Figure 4 and referring to Figure 3 and Figure 1 , the linkage mechanism 5 not only drives the surface treatment mechanism 3 to treat the surface of the bridge forward and backward, but also drives the coating mechanism 4 forward and backward, thereby simulating the manual treatment action of the surface of the bridge and the action of manually uniformly coating the coating liquid on the bridge with a certain thickness, and combining the cleaning of the surface of the bridge by the surface treatment mechanism 3 before spraying, thereby improving the effect of the coating adhering to the bridge and improving the coating quality.

[0044] Further, the linkage mechanism 5 is composed of at least one second driving device 51 and at least one transmission member 52 connected with the second driving device 51, and the transmission member 52 is a stop yoke mechanism in the figure, which is used to convert the rotary motion of the second driving device 51 into linear motion and has a first moving end 53 and a second moving end 54, and specifically the stop yoke mechanism is used to drive the first moving end 53 and the second moving end 54 to move forward and backward respectively.

[0045] In some examples, the first moving end 53 and the second moving end 54 are respectively connected with the second driving device 51, and in this embodiment, the second driving device 51 can be any one of a linear driving structure, mechanism or device, under the driving of the second driving device 51, the first moving end 53 and the second moving end 54 can not only move forward and backward, but also can move forward and backward synchronously towards the center or away from the center; and in this embodiment, the second driving device 51 can drive the first moving end 53 and the second moving end 54 to move forward and backward at different frequencies.

[0046] Further, the first moving end 53 is connected with the bearing body 35 of the surface treatment mechanism 3, and the second moving end 54 is connected with the coating mechanism 4. Under the driving of the first moving end 53, the surface treatment mechanism 3 rubs the surface of the bridge to remove the rust, convex points or dust on the bridge. Under the driving of the second moving end 54, the coating liquid output by the coating mechanism 4 is attached to the bridge.

[0047] As shown in Figure 5 and referring to the partial enlargement in Figure 3 , the surface treatment mechanism 3 comprises the bearing body 35, the first cleaning plate 32, the second cleaning plate 33 and the two connecting plates 34. The first cleaning plate 32 is connected to the bottom of the bearing body 35. The second cleaning plate 33 is connected to the two sides of the bearing body 35 through the two connecting plates 34. When the second cleaning plate 33 and the first cleaning plate 32 are connected to the bearing body 35, a channel 31 is formed between the second cleaning plate 33 and the first cleaning plate 32.

[0048] It should be noted that the bearing body 35, the first cleaning plate 32, the second cleaning plate 33 and the two connecting plates 34 are all pre-punched. The pre-punching is used to connect the bearing body 35, the first cleaning plate 32, the second cleaning plate 33 and the two connecting plates 34 by using fasteners to form the assembled state as shown in Figure 3 . The channel 31 formed can allow the bridge to be in contact with the first cleaning plate 32 and the second cleaning plate 33 to a certain extent.

[0049] When the rust on the surface of the bridge is polished, the first cleaning plate 32 and the second cleaning plate 33 are both pasted with sandpaper on one side relative to the channel 31. The sandpaper is used to polish and remove the rust on the surface of the bridge by contacting the bridge. When the sandpaper is consumed, the first cleaning plate 32 and the second cleaning plate 33 can be removed and replaced. With the movement of the bridge in the channel 31, the inner and outer sides of the bridge can be cleaned by the friction contact of the first cleaning plate 32 and the second cleaning plate 33.

[0050] As shown in Figure 6 and referring to Figure 3 , the coating mechanism 4 comprises a conveying part and an output part. Figure 3 The output part of the coating mechanism 4 is shown in , wherein the conveying part is used to convey the coating liquid to the output part. The output part is not only connected with the conveying part, but also connected with the second moving end 54. Thus, the coating liquid can be coated on the bridge under the driving of the second moving end 54.

[0051] Further, the conveying part comprises a box containing the coating material for forming the anti-rust coating, a pressurizing device for extracting and pressurizing the coating material in the box, and a flow dividing member for dividing the coating material pressurized by the pressurizing device into two flows.

[0052] The output part comprises a frame 45, and a first coating part 41 and a second coating part 42 connected to the frame 45, the first coating part 41 and the second coating part 42 are communicated with the flow divider respectively, and the first coating part 41 and the second coating part 42 are used for coating the inner side surface and the outer side surface of the bridge respectively, so that the two liquid streams divided by the flow divider are sprayed on the inner side surface and the outer side surface of the bridge through the first coating part 41 and the second coating part 42, and the coating of the inner side surface and the outer side surface is synchronized to avoid secondary spraying;

[0053] Further, as shown in Figure 7 and with reference to Figure 6 , the first coating part 41 and the second coating part 42 are both composed of a flow dividing pipe 43 for receiving coating liquid, and a plurality of nozzles 44 connected to the flow dividing pipe 43 respectively, the plurality of nozzles 44 of the first coating part 41 and the second coating part 42 are arranged on the frame 45 at angles towards the inner and outer side surfaces of the bridge respectively;

[0054] Specifically, the plurality of nozzles 44 of the first coating part 41 are shown as three in the figure (including but not limited to this), the nozzles 44 on both sides are arranged in mirror image and inclined, and the specific angle of inclination is determined according to actual conditions, that is, as long as the nozzles 44 on the side can coat the inner side surface of the bridge at any angle in the vertical section, the nozzles 44 in the middle are arranged equidistantly from the nozzles 44 on both sides, and the nozzles 44 in the middle are used for coating the parallel section of the inner side surface of the bridge, and the nozzles 44 of the second coating part 42 are arranged specifically with reference to the arrangement of the nozzles 44 of the first coating part 41.

[0055] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, nor limit the utility model to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A bridge anti-rust treatment device comprising a base (1), characterized in that, Also comprising: two moving mechanisms (2) oppositely arranged on the base (1), configured to drive the bridge to move; a surface treatment mechanism (3) comprising a channel (31) covering the inner and outer sides of the bridge, and the bridge can move through the channel (31); a coating mechanism (4) consisting of a conveying part and an output part, wherein the output part consists of a first coating part (41) and a second coating part (42), and the first coating part (41) and the second coating part (42) are respectively used for coating the inner side and the outer side of the bridge; and a linkage mechanism (5) located between the two moving mechanisms (2) through a support (6), and respectively connected with the surface treatment mechanism (3) and the coating mechanism (4), and the linkage mechanism (5) is configured to synchronously drive the surface treatment mechanism (3) and the coating mechanism (4) to move reciprocally.

2. The bridge anti-rust treatment apparatus according to claim 1, characterized by Each of the two moving mechanisms (2) comprises a first roller support (21) located on one side of the top of the base (1), a conveying part connected to a lifting structure (22) and located above the base (1), and the lifting structure (22) is used to drive the conveying part to move vertically; It also comprises two second roller supports located on both sides of the support (6), and the bridge can be driven by the conveying part to move between the first roller support (21) and the second roller support; The conveying part comprises at least one first driving device (23) and at least one pressure roller (24) connected with the first driving device (23), and the first driving device (23) is connected with the lifting structure (22) and used to drive the at least two pressure rollers (24) to rotate.

3. The bridge anti-rust treatment apparatus according to claim 1, characterized by The surface treatment mechanism (3) further comprises a carrier (35), a first cleaning plate (32), a second cleaning plate (33) and two connecting plates (34), the first cleaning plate (32) is connected to the bottom of the carrier (35), the second cleaning plate (33) is connected to both sides of the carrier (35) through the two connecting plates (34), and when the second cleaning plate (33) and the first cleaning plate (32) are connected to the carrier (35), the second cleaning plate (33) and the first cleaning plate (32) are spaced apart to form the channel (31).

4. The bridge anti-rust treatment apparatus according to claim 1, characterized by The conveying part of the coating mechanism (4) is used to convey coating liquid to the output part, and the output part is used to spray misty coating liquid through the first coating part (41) and the second coating part (42); The first coating part (41) and the second coating part (42) each comprise a shunt pipe (43) for receiving coating liquid, and a plurality of nozzles (44) connected with the shunt pipe (43) respectively; The output part further comprises a frame (45) connecting the first coating part (41) and the second coating part (42), and the plurality of nozzles (44) of the first coating part (41) and the second coating part (42) are respectively arranged on the frame (45) at an angle towards the inner and outer sides of the bridge.

5. The bridge anti-rust treatment apparatus according to claim 3 or 4, characterized by The linkage mechanism (5) is composed of at least one second driving device (51) and at least one transmission member (52) connected with the second driving device (51), the transmission member (52) comprises a first moving end (53) and a second moving end (54), the transmission member (52) is used to drive the first moving end (53) and the second moving end (54) to move forward and backward or synchronously move forward and backward, the first moving end (53) is connected with the carrier (35) of the surface treatment mechanism (3), and the second moving end (54) is connected with the frame (45) of the output part.

Citation Information

Patent Citations

  • Rust-proof treatment device for cable bridge

    CN221433534U