Edge band decoration treatment assembly line
By integrating the edge banding decoration processing line, the problems of cumbersome traditional edge banding processing and insufficient automation have been solved, achieving efficient and precise decoration processing and improving the quality and production efficiency of edge banding.
Patent Information
- Application Number
- CN202520096626.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Traditional edge banding processing is cumbersome and lacks automation, resulting in positional misalignment, friction damage, and inaccurate patterns, making it difficult to meet the demands of high-quality and high-efficiency modern industrial production.
An edge banding decorative processing line was designed, which includes an integrated production line with a base color priming device, a heating oven, an inkjet printing device, a conveyor channel, a UV varnish device, and a UV curing device. This line enables the processing of edge banding strips in one go, reduces the number of transfer stations, and improves the smoothness and efficiency of the process.
It achieves high-precision inkjet printing and UV varnish coating for edge banding, improving processing efficiency, ensuring pattern accuracy and surface gloss, reducing the risk of friction damage, and meeting high-quality decorative requirements.
Smart Images
Figure CN223775187U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge banding processing technology, specifically to an edge banding decorative processing production line. Background Technology
[0002] Edge banding is an important auxiliary material in furniture manufacturing and interior decoration. It is widely used for edge treatment of boards to enhance their durability, aesthetics, and protective performance. The traditional processing of edge banding is relatively complicated, usually involving multiple steps such as primer application, pattern printing, and surface protective coating treatment. Each step requires different equipment, which leads to low processing efficiency and the need for multiple workstation transfers. In addition, due to insufficient automation of the equipment during the edge banding processing, problems such as workpiece position misalignment, friction damage, and inaccurate patterns occur during operation, further affecting the final quality of the edge banding.
[0003] In recent years, with the increasing demand for customization in the furniture industry, higher requirements have been placed on the pattern design and surface treatment of edge banding strips. Not only do the decorative patterns of the edge banding strips need to have high precision and high fidelity, but their surface gloss and durability also need to reach an ideal level, effectively resisting wear and scratches in daily use. However, the traditional process uses segmented processing, which is lengthy, involves a lot of manual intervention, and is prone to problems such as inaccurate secondary positioning of workpieces and large processing errors, making it difficult to meet the high-quality and high-efficiency requirements of modern industrial production.
[0004] In view of the above, this application proposes an edge banding decorative processing line to solve the above problems, resolve the pain point of inconsistent processing technology, and improve processing efficiency. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a production line for edge banding decoration processing, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A production line for edge banding decorative processing includes,
[0008] A base coat applicator is used to apply a primer to the surface of the edge banding strip.
[0009] A heated oven is connected to the output end of the base color priming device;
[0010] The inkjet printer is located at the output end of the heated oven.
[0011] The conveyor channel is located at the output end of the inkjet printer.
[0012] The UV varnish unit is located at the other end of the delivery channel, away from the inkjet printing equipment.
[0013] The UV curing unit is located at the end of the UV varnish unit away from the delivery channel.
[0014] Optionally, the heating oven is provided in two sets, and the two sets of heating ovens are horizontally connected.
[0015] Optionally, the inkjet printing device is equipped with multiple locking shafts at both the front and rear ends, allowing multiple edge sealing strips to enter and exit the inkjet printing device at one time.
[0016] Optionally, the conveying channel includes a conveying pipe, a conveying trough, and a turning shaft;
[0017] The delivery pipe is U-shaped and its two ends are connected to the UV varnish device and the inkjet printing equipment.
[0018] The conveying trough is formed inside the conveying pipe, and its size is adapted to the sealing strip.
[0019] The turning shaft is located at the turning point of the conveying pipe, and there are at least two turning shafts at the turning point.
[0020] Optionally, the pivot shaft includes an upper plate, a rotating plate, and a lower plate;
[0021] The upper plate and the lower plate are symmetrically located at both ends of the rotating plate;
[0022] The two ends of the rotating plate are rotatably connected to the upper plate and the lower plate.
[0023] Optionally, a set of inclined slides is provided at both ends of the conveying trough near the inlet and outlet, causing the sealing strip entering the conveying trough to be conveyed vertically instead of horizontally.
[0024] Optionally, the UV curing apparatus includes a conveyor line, a curing oven, and a winding assembly;
[0025] The conveyor line is connected to the output end of the UV varnish device;
[0026] The curing oven is provided in four sets, which are installed at equal intervals on the conveyor line;
[0027] The winding assembly is located on one side of the output end of the conveyor line.
[0028] This utility model provides a production line for edge banding decorative processing, which has the following beneficial effects:
[0029] 1. By coordinating the base color application device, heating oven, inkjet printing equipment, conveyor channel, UV varnish device, and UV curing device, a one-line processing technology for edge banding strips can be achieved, reducing the need for transfer processing, increasing the smoothness of the process, and relatively increasing production efficiency. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the structure of this utility model;
[0031] Figure 2 This is a schematic diagram of the conveying channel structure of this utility model;
[0032] Figure 3 This is a schematic diagram of the pivot shaft structure of this utility model;
[0033] Figure 4 This is a schematic diagram of the inclined slide structure of this utility model.
[0034] In the diagram: 1. Base coat applicator; 2. Heating oven; 3. Inkjet printer; 4. Conveyor channel; 41. Conveyor pipe; 42. Conveyor trough; 421. Inclined slide; 43. Turning shaft; 431. Upper plate; 432. Turning plate; 433. Lower plate; 5. UV varnish device; 6. UV curing device; 61. Conveyor line; 62. Curing oven; 63. Rewinding assembly; 7. Positioning shaft. Detailed Implementation
[0035] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0036] In the description of this utility model, it should be understood that the terms "lateral", "longitudinal", "end", "edge", "sidewall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the technical solution of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0037] This application proposes a production line for edge banding decorative processing, as detailed below:
[0038] For reference Figure 1This application mainly consists of a base color priming device 1, a heating oven 2, an inkjet printing device 3, a conveying channel 4, a UV varnish device 5, and a UV curing device 6 connected in sequence. Through the cooperation between the various structures, the edge banding strip processing can be completed in one go without having to transfer to another work station, thus increasing the efficiency of the processing flow.
[0039] For reference Figure 1 The base color priming device 1 is used to apply a base coat to the surface of the edge banding strip, providing a uniform base color to ensure that the subsequent inkjet printed pattern has a good color reproduction effect, while enhancing the adhesion of the pattern; it is a common priming process equipment in existing edge banding strips, and this application will not elaborate further.
[0040] For reference Figure 1 After the surface is coated with a primer, it is then transported into a heated oven 2, which is typically heated to ensure that the primer on the edge banding strip is completely dry, forming a smooth and stable surface, providing ideal conditions for subsequent inkjet printing.
[0041] Furthermore, the heating oven 2 is equipped with two sets of horizontal settings, which enables a double heating effect when the edge banding strip passes by, thus consolidating the drying of the primer.
[0042] For reference Figure 1 The inkjet printing device 3 is located at the beginning of the two sets of heating ovens 2, and can directly receive the baked edge banding strips for inkjet printing. Multiple locking shafts 7 are set at both the front and rear ends of the inkjet printing device 3, so that multiple edge banding strips can enter and exit the inkjet printing device 3 at one time. After the edge banding strip enters the working area, it is printed with high precision inkjet on the cured white base surface to form the required decorative pattern. Then it is output through the locking shafts 7 set at the output end of the inkjet printing device 3, and then transferred to the UV varnish device 5 through the conveying channel 4 for further processing.
[0043] For reference Figure 1-4To facilitate the transport process, the transport channel 4 is further designed, comprising a transport pipe 41, a transport trough 42, and a turning shaft 43. The transport pipe 41 is U-shaped, with both ends connected to the UV varnish device 5 and the inkjet printing device 3. The transport trough 42 is located inside the transport pipe 41, and its size is adapted to the edge sealing strip. The turning shaft 43 is located at the turning point of the transport pipe 41, with at least two turning shafts 43. The transport trough 42 controls the back-and-forth offset of the edge sealing strip, while the turning shaft 43 reduces friction on the edge sealing strip at the turning point during transfer. The turning shaft 43 includes an upper plate 431, a rotating plate 432, and a lower plate 433, with the upper plate 431 and lower plate 433 symmetrically located on either side of the rotating plate 432. The rotating plate 432 is rotatable at both ends and connected to the upper plate 431 and the lower plate 433. When the edge sealing strip passes through the turning point, the rotating plate 432 rotates itself to reduce the friction force and reduce the occurrence of friction on the edge sealing strip. Secondly, since the edge sealing strip is output horizontally from the inkjet printer 3, but the conveying pipe 41 is U-shaped, it is inconvenient to convey horizontally and will increase the risk of damage. Therefore, a set of inclined slides 421 are provided at both ends of the conveying trough 42 near the inlet and outlet, which causes the edge sealing strip entering the conveying trough 42 to be conveyed vertically instead of horizontally. When the large end of the output is connected, the inclined slide 421 causes the vertical conveyor belt to turn horizontally and enter the UV varnish device 5 for operation.
[0044] For reference Figure 1 After inkjet printing is completed, the strip enters the UV varnish device 5 through the conveyor channel 4, where a layer of UV varnish is sprayed onto the surface of the edge sealing strip to enhance the protection of the pattern and the surface gloss. The UV varnish device 5 is a mature technology in this field, and will not be described in detail in this application.
[0045] For reference Figure 1 After passing through the UV varnish unit 5, the edge sealing strip enters the UV curing unit 6 for further processing. The UV curing unit 6 includes a conveyor line 61, a curing oven 62, and a winding assembly 63. The conveyor line 61 is connected to the output end of the UV varnish unit 5. There are four sets of curing ovens 62, which are installed at equal intervals on the conveyor line 61. The winding assembly 63 is located on one side of the output end of the conveyor line 61. The edge sealing strip is first conveyed through the conveyor line 61 and passes through the four sets of curing ovens 62 in sequence, so that the UV varnish on the edge sealing strip needs to be cured by heating the ovens to ensure a durable surface effect that is not easily scratched. Then, the winding assembly 63 is used to wind the strip, completing the entire winding process.
[0046] In this invention, the working steps of the device are as follows:
[0047] 1. First, the edge banding strip is fed into the base coat device 1 to apply the base coat. After the base coat is applied, it is placed into the heating oven 2 for curing.
[0048] 2. Next, the inkjet printing equipment 3 receives the edge sealing strip from the heated oven 2 and begins inkjet printing. After the printing is completed, the edge sealing strip is transferred to the UV varnish device 5 through the conveyor channel 4.
[0049] 3. Then, a layer of UV varnish is sprayed onto the surface of the edge banding strip using the UV varnish device 5 to enhance the protection of the pattern and the surface gloss.
[0050] 4. Finally, the edge banding strip is transferred to the UV curing device 6 for curing, completing the overall process.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A production line for edge banding decorative processing, characterized in that: include, A base coat applicator (1) is used to apply a base coat to the surface of the edge banding strip; Heating oven (2), connected to the output end of the base color priming device; The inkjet printer (3) is located at the output end of the heating oven (2); The conveying channel (4) is located at the output end of the inkjet printer (3); The UV varnish unit (5) is located at the other end of the conveying channel (4) away from the inkjet printing equipment (3); The UV curing device (6) is located at the end of the UV varnish device (5) away from the conveying channel (4).
2. The edge banding decorative processing line according to claim 1, characterized in that: The heating oven (2) is provided in two sets, and the two sets of heating ovens (2) are horizontally connected.
3. The edge banding decorative processing line according to claim 1, characterized in that: The inkjet printing device (3) is equipped with multiple locking shafts (7) at both the front and rear ends, which allows multiple edge banding strips to enter and exit the inkjet printing device (3) at one time.
4. The edge banding decorative processing line according to claim 1, characterized in that: The conveying channel (4) includes a conveying pipe (41), a conveying groove (42), and a turning shaft (43); The delivery pipe (41) is U-shaped and its two ends are connected to the UV varnish device (5) and the inkjet printing device (3); The conveying trough (42) is opened inside the conveying pipe (41), and its size is adapted to the sealing strip; The turning shaft (43) is located at the turning point of the conveying pipe (41), and the turning point is located at least at two turning shafts (43).
5. The edge banding decorative processing line according to claim 4, characterized in that: The turning shaft (43) includes an upper plate (431), a turning plate (432), and a lower plate (433); The upper plate (431) and the lower plate (433) are symmetrically located at both ends of the rotating plate (432); The two ends of the rotating plate (432) are rotatably connected to the upper plate (431) and the lower plate (433).
6. The edge banding decorative processing line according to claim 4, characterized in that: The conveying trough (42) is provided with a set of inclined slides (421) at both ends near the inlet and outlet, which causes the sealing strip entering the conveying trough (42) to be conveyed from horizontal to vertical.
7. The edge banding decorative processing line according to claim 1, characterized in that: The UV curing device (6) includes a conveyor line (61), a curing oven (62), and a winding assembly (63); The conveyor line (61) is connected to the output end of the UV varnish device (5); The curing oven (62) is provided in four sets, which are installed at equal intervals on the conveyor line (61); The winding assembly (63) is located on one side of the output end of the conveyor line (61).