Fluff cleaning device for flocking
By alternately setting brush strips and suction hoods on the cleaning roller, the problem of lint flying around is solved, and lint is thoroughly cleaned, ensuring the cleanliness of the flocked surface and the workshop, and improving the flocking quality.
Patent Information
- Application Number
- CN202423094230.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing technologies, when brushes clean up flocking fibers, the fibers tend to fly around randomly. Some fibers fall into the workshop, affecting the workshop environment, while others fall back onto the flocking surface, affecting the flocking weight.
Design a lint removal device for planting. The cleaning roller is alternately equipped with brush strips and air inlets. The air inlets are equipped with a slender, trumpet-shaped suction hood. The suction hood faces the opposite direction of the rotation of the cleaning roller. The lint swept out by the brush strips is sucked into the cleaning roller by the suction hood and connected to an adsorption device through a suction pipe to achieve thorough lint removal.
It effectively prevents flocking fibers from flying around, ensures the cleanliness of the flocked surface and workshop, guarantees complete collection of flocking fibers, and improves flocking quality and environmental cleanliness.
Smart Images
Figure CN223775456U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flocking technology, and in particular to a flocking cleaning device. Background Technology
[0002] The principle of electrostatic flocking is to utilize the physical property that like charges repel and unlike charges attract. The flock fibers are made to carry a negative charge. When the object to be flocked is placed under zero potential or grounded conditions, the flock fibers are attracted by the opposite potential of the plant body and rise vertically to the surface of the object to be flocked. Since the plant body is coated with adhesive, the flock fibers are vertically adhered to the plant body. Electrostatic flocking is a production process that utilizes the natural properties of electric charge.
[0003] After flocking and drying, some lint remains in the gaps between the flocked fibers. Currently, a brush is typically used to sweep the flocked surface of the item to clean the lint, and then a suction pump is used to collect the brushed-off lint. However, when brushing to clean the lint, the lint flies around, but the suction pump's air inlet is usually located on the side, far from the flocked surface. Only some lint is absorbed by the air inlet, while some lint falls into the workshop, affecting the workshop environment, and some lint falls back onto the flocked surface, affecting the flocking weight. Utility Model Content
[0004] To address the aforementioned problems, this invention provides a flocking lint cleaning device that can promptly remove the lint brushed off by the brush, maintaining the cleanliness of the flocked surface and the workshop.
[0005] Therefore, the technical solution of this utility model is: a flocking cleaning device, including a cleaning roller and a driving mechanism for driving the cleaning roller to rotate; the circumferential surface of the cleaning roller is alternately provided with brush strips and air inlets, the air inlets are slender structures and parallel to the axial direction of the cleaning roller; the cleaning roller is hollow inside and connected to all air inlets, and the side of the cleaning roller is provided with a connecting air pipe.
[0006] Based on the above scheme and as a preferred embodiment of the above scheme: the air intake is provided with a trumpet-shaped air intake hood, which has a slender structure.
[0007] Based on the above scheme and as a preferred embodiment of the above scheme: the height of the suction hood is lower than the height of the bristles on the brush strip.
[0008] Based on the above scheme and as a preferred embodiment of the above scheme: the suction hood port is tilted in the opposite direction to the working direction of the cleaning roller.
[0009] Based on the above solution and as a preferred embodiment of the above solution: the driving mechanism includes a drive motor, a pulley set and a drive shaft. The drive shaft is installed on the side of the cleaning roller, and the drive motor is connected to the drive shaft through the pulley set to drive the cleaning roller to rotate.
[0010] Based on the above scheme and as a preferred embodiment of the above scheme: one end of the suction pipe is inserted into one end of the cleaning roller and connected to the inside of the cleaning roller, and the other end is connected to the adsorption device.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: brush strips and suction hoods are alternately arranged on the cleaning roller, and the direction of the suction hood is opposite to the rotation direction of the cleaning roller. That is, the brush strips can sweep the fluff toward the suction hood. Under the action of negative pressure, all the swept fluff is adsorbed into the cleaning roller, and then sucked into the adsorption equipment by the adsorption tube, so as to thoroughly adsorb the fluff cleaned by the brush strips, avoid fluff flying around, and ensure the cleanliness of the flocked surface and the workshop. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 for Figure 1 A magnified view of a portion of the image;
[0014] Figure 3 This is a side view of the structure of the cleaning roller of this utility model.
[0015] The components are labeled as follows: cleaning roller 1, brush strip 11, suction hood 12, suction pipe 2, drive motor 31, pulley set 32, and drive shaft 33. Detailed Implementation
[0016] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.
[0018] See the attached drawings. The flocking cleaning device described in this embodiment includes a cleaning roller 1 and a drive mechanism for rotating the cleaning roller. The cleaning roller 1 has alternating brush strips 11 and air inlets on its circumferential surface. The air inlets are elongated and parallel to the axial direction of the cleaning roller 1. Each air inlet has a trumpet-shaped suction hood 12, which is elongated and increases the suction area. The height of the suction hood 12 is lower than the height of the bristles on the brush strips 11, ensuring that the suction hood 12 does not interfere with the normal brushing operation of the brush strips 11, while remaining very close to the flocked surface.
[0019] The suction hood 12 port is inclined in the opposite direction to the working direction of the cleaning roller 1. That is, when the working direction of the cleaning roller 1 is clockwise, the suction hood 12 port is inclined in the counterclockwise direction, or when the working direction of the cleaning roller 1 is counterclockwise, the suction hood 12 port is inclined in the clockwise direction (e.g.). Figure 3 (As shown). Since the working direction of the cleaning roller 1 is fixed, the orientation of the suction hood 12 is also fixed. When the cleaning roller 1 rotates, the bristles on the brush strip 11 contact the flocked surface, sweeping out the hidden fluff. Since the suction hood 12 faces the brush strip, it's equivalent to the brush strip 11 sweeping the fluff below the suction hood 12. Under the negative pressure inside the suction hood 12, the fluff can be adsorbed. Furthermore, the brush strip 11 and the suction hood 12 work in a one-to-one cooperation, with each suction hood 12 able to adsorb the fluff cleaned by the corresponding brush strip 11.
[0020] The cleaning roller 1 is hollow inside and connected to all the air inlets. The cleaning roller 1 has an air inlet pipe 2 connected to its side. One end of the air inlet pipe 2 is inserted into one end of the cleaning roller 1 and connected to the inside of the cleaning roller 1. The other end is connected to the air inlet device (not shown in the figure). The air inlet device can use the air inlet pipe and the cleaning roller to make the air inlet hood 12 a negative pressure state, so as to absorb all the lint.
[0021] The driving mechanism includes a drive motor 31, a pulley set 32, and a drive shaft 33. The drive shaft 33 is installed on the side of the cleaning roller 1. The drive motor 31 is connected to the drive shaft 33 through the pulley set 32, which drives the cleaning roller 1 to rotate and clean and adsorb the flocking on the flocked surface.
[0022] Brush strips 11 and suction hoods 12 are alternately arranged on the cleaning roller 1, and the direction of the suction hood 12 is opposite to the rotation direction of the cleaning roller 1. That is, the brush strips 11 can sweep the fluff toward the suction hood 12. Under the action of negative pressure, all the fluff swept out is adsorbed into the cleaning roller 1, and then sucked into the adsorption device by the adsorption tube 2. The fluff cleaned out by the brush strips 11 is thoroughly adsorbed, avoiding fluff flying around and ensuring the cleanliness of the flocked surface and the workshop.
[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A flocking lint cleaning device, comprising a cleaning roller and a drive mechanism for rotating the cleaning roller; characterized in that: The cleaning roller has brush strips and air inlets alternately arranged on its circumferential surface. The air inlets are slender and parallel to the axis of the cleaning roller. The cleaning roller is hollow inside and connected to all the air inlets. The cleaning roller has an air inlet pipe connected to its side.
2. The flocking cleaning device as described in claim 1, characterized in that: The air intake is equipped with a trumpet-shaped air intake hood, which has a slender structure.
3. The flocking cleaning device as described in claim 2, characterized in that: The height of the suction hood is lower than the height of the bristles on the brush strip.
4. The flocking cleaning device as described in claim 2, characterized in that: The suction hood port is tilted in the opposite direction to the working direction of the cleaning roller.
5. The flocking cleaning device as described in claim 1, characterized in that: The drive mechanism includes a drive motor, a pulley set, and a drive shaft. The drive shaft is mounted on the side of the cleaning roller, and the drive motor is connected to the drive shaft through the pulley set to drive the cleaning roller to rotate.
6. The flocking cleaning device as described in claim 1, characterized in that: One end of the suction pipe is inserted into one end of the cleaning roller and connected to the inside of the cleaning roller, while the other end is connected to the adsorption device.