Auxiliary device of wire-drawing die jacket monitoring equipment

Abstract

The utility model relates to the technical field of monitoring auxiliary devices, and discloses a wire-drawing die jacket monitoring equipment auxiliary device which is characterized in that a translation component is arranged in a moving groove, and a transmission component for driving the translation component to translate is arranged at the side end of a vertical plate; according to the wire-drawing die abrasion monitoring device, through the arrangement of the translation assembly, the transmission assembly and the monitoring auxiliary mechanism, the transmission assembly drives the translation assembly and the monitoring auxiliary mechanism to translate towards the center of the wire-drawing die; at the moment, the monitoring auxiliary mechanism photographs the wire-drawing die, the wire-drawing die with good quality is subjected to image comparison with the wire-drawing die on the wire-drawing machine, and if the elliptical outer diameter of the wire-drawing die on the wire-drawing machine is abraded, an alarm can be triggered to remind personnel to replace the wire-drawing die; therefore, the outer diameter ovality error rate of the wire-drawing die jacket can be effectively reduced when the wire-drawing die jacket is used for producing elliptical wires, and the wire-drawing machine is prevented from producing the wires with poorer ovality quality.

Description

TECHNICAL FIELD

[0001] The utility model relates to monitoring auxiliary device technical field, specifically, relate to a kind of wire drawing die cover monitoring equipment auxiliary device. BACKGROUND

[0002] Wire drawing die is installed on the wire drawing die cover of wire drawing machine, can realize wire drawing to metal wire rod, wire drawing die plays a vital role in the production process of metal wire rod, its precision and state directly affect product quality and production efficiency. Therefore, real-time monitoring of wire drawing die is the key to ensure production stability and product quality.

[0003] The outer diameter of the inner wall of the existing wire drawing die cover will be worn during long-term use, and when the ovality error rate of the outer diameter of the wire drawing die cover caused by wear becomes high, if the wire drawing die cover cannot be monitored in time, the wire drawing machine will produce wire rod with poor ovality quality, thereby reducing product quality, therefore, a wire drawing die cover monitoring equipment auxiliary device is needed to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of wire drawing die cover monitoring equipment auxiliary device, solve the problem that the outer diameter of the inner wall of the existing wire drawing die cover in prior art will appear wear during long-term use, and when the ovality error rate of the outer diameter of the wire drawing die cover caused by wear becomes high, if the wire drawing die cover cannot be monitored in time, the wire drawing machine will produce wire rod with poor ovality quality, thereby reducing product quality.

[0005] The utility model provides the following technical scheme: a kind of wire drawing die cover monitoring equipment auxiliary device, including wire drawing machine, the side end of the wire drawing machine is installed with wire drawing die, the side end of the wire drawing machine is fixedly installed with several water guns, several water guns are connected with external water delivery equipment, the side end of the wire drawing machine is fixedly connected with side plate, the top of the side plate is fixedly connected with vertical plate, the top of the side plate is equipped with moving groove, the inside of the moving groove is equipped with translation component, the side end of the vertical plate is equipped with transmission component for driving translation component translation, the inside of the translation component is equipped with telescopic component, the side end of the telescopic component is equipped with monitoring auxiliary mechanism for monitoring the wear degree of wire drawing die.

[0006] As the preferred technical scheme, the translation component includes rack, the rack is inserted into moving groove, the bottom of the rack is detachably installed with counterweight.

[0007] As the preferred technical scheme, the transmission component includes motor, the motor is fixedly installed at the side end of vertical plate, the output end of the motor is installed with rotating rod, the side end of the rotating rod is fixedly connected with gear.

[0008] As the preferred of the above technical scheme, the gear is engaged with the rack.

[0009] As the preferred of the above technical scheme, the telescopic assembly comprises a screw rod, the screw rod is threadedly connected in the interior of the rack, and a guide rod is inserted in the interior of the rack.

[0010] As the preferred of the above technical scheme, the monitoring auxiliary mechanism comprises a mounting plate, a mounting groove is formed in the interior of the mounting plate, fixed grooves are formed at the side ends of the mounting groove in a spaced manner, a camera is mounted in the interior of the mounting groove, a processing module is mounted in the interior of the fixed groove, an alarm is fixedly mounted at the top end of the mounting plate, a display is connected to the side end of the wire drawing machine, and the display, the camera, the processing module and the alarm are electrically connected.

[0011] As the preferred of the above technical scheme, the mounting plate is fixedly connected to the side end of the guide rod, and the side end of the screw rod is rotatably arranged at the side end of the mounting plate.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The utility model discloses a translation component, transmission assembly and the setting of monitoring auxiliary mechanism, transmission assembly drives translation component and monitoring auxiliary mechanism to be translated towards the center of wire drawing die, monitoring auxiliary mechanism carries out the video shooting to wire drawing die at this moment, and make the image comparison of good quality wire drawing die and wire drawing die on the wire drawing machine, if the oval outer diameter of wire drawing die on the wire drawing machine appears the wear, still can trigger the alarm for reminding personnel to replace wire drawing die, thereby can effectively reduce the outer diameter ovality error rate of wire drawing die cover when producing oval wire, can remind personnel to replace wire drawing die in time, avoid the wire of ovality quality of wire drawing machine production to be poor, thereby improve product quality. ACCURACY

[0014] Figure 1 It is the overall structure schematic view of a kind of wire drawing die cover monitoring equipment auxiliary device;

[0015] Figure 2 It is the sectional structure schematic view of a kind of wire drawing die cover monitoring equipment auxiliary device;

[0016] Figure 3 It is the transmission assembly three-dimensional structure schematic view of a kind of wire drawing die cover monitoring equipment auxiliary device;

[0017] Figure 4 It is Figure 2 It is the local enlarged structure schematic view of A.

[0018] In the figure: 1, wire drawing machine; 101, wire drawing die; 2, water gun; 3, side plate; 301, vertical plate; 302, moving groove; 4, translation assembly; 401, rack; 402, counterweight; 5, transmission assembly; 501, motor; 502, rotating rod; 503, gear; 6, telescopic assembly; 601, screw rod; 602, guide rod; 7, monitoring auxiliary mechanism; 701, mounting plate; 702, mounting groove; 703, fixing groove; 704, camera; 705, processing module; 706, alarm. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0020] As Figures 1-4 shown, the utility model provides a technical scheme: a wire drawing die outer sleeve monitoring equipment auxiliary device, including wire drawing machine 1, the side end of wire drawing machine 1 is installed with wire drawing die 101, the side end of wire drawing machine 1 is fixedly installed with several water guns 2, several water guns 2 are connected with external water delivery equipment, can carry out water cooling when wire drawing machine 1 and wire drawing die 101 carry out wire drawing to wire, improve the service life of equipment, the side end of wire drawing machine 1 is fixedly connected with side plate 3, the top end of side plate 3 is fixedly connected with vertical plate 301, the top end of side plate 3 is provided with moving groove 302, the inside of moving groove 302 is equipped with translation assembly 4, the side end of vertical plate 301 is equipped with transmission assembly 5 that drives translation assembly 4 to translate, the inside of translation assembly 4 is equipped with telescopic assembly 6, the side end of telescopic assembly 6 is equipped with monitoring auxiliary mechanism 7 for monitoring the wear degree of wire drawing die 101, through the setting of translation assembly 4, transmission assembly 5 and monitoring auxiliary mechanism 7, transmission assembly 5 drives translation assembly 4 and monitoring auxiliary mechanism 7 to translate towards the center of wire drawing die 101, at this time, monitoring auxiliary mechanism 7 carries out photographing to wire drawing die 101, and makes good quality wire drawing die and wire drawing die 101 on wire drawing machine 1 carry out image comparison, if the oval outer diameter of wire drawing die 101 on wire drawing machine 1 appears wear, still can trigger alarm for reminding personnel to replace wire drawing die 101, thereby can effectively reduce the outer diameter ovality error rate of wire drawing die outer sleeve when producing oval wire, can remind personnel to replace wire drawing die 101 in time, avoid that wire drawing machine 1 produces ovality quality poor wire, thereby improve product quality.

[0021] As one embodiment in the embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the translation assembly 4 includes a rack 401, which is inserted into the moving groove 302, and a counterweight 402 is detachably mounted at the bottom end of the rack 401. The counterweight 402 is arranged to balance the side end of the rack 401 and the monitoring auxiliary mechanism 7, so that the transmission assembly 5 can drive the rack 401 and the monitoring auxiliary mechanism 7 to translate. The transmission assembly 5 includes a motor 501 fixedly installed at the side end of the vertical plate 301. The output end of the motor 501 is provided with a rotating rod 502. The side end of the rotating rod 502 is fixedly connected with a gear 503. The gear 503 is engaged with the rack 401. In the implementation process, the motor 501 is started to drive the rotating rod 502 and the gear 503 to rotate. At this time, the gear 503 engages with the rack 401 to translate. At this time, the rack 401 can drive the monitoring auxiliary mechanism 7 to translate towards the center of the drawing die 101. At this time, the monitoring auxiliary mechanism 7 photographs the drawing die 101, and makes an image comparison between the good drawing die and the drawing die 101 on the drawing machine 1. If the outer diameter of the drawing die 101 on the drawing machine 1 is worn, an alarm can be triggered to remind personnel to replace the drawing die 101. Thus, the outer diameter ovality error rate of the drawing die during the production of the oval wire can be effectively reduced. Personnel can be reminded to replace the drawing die 101 in time, so that the drawing machine 1 can produce wire with poor ovality, and thus the product quality can be improved.

[0022] As an embodiment in the present embodiment, as Figure 2 and Figure 4As shown, the telescopic assembly 6 comprises a screw rod 601 which is threadedly connected inside the rack 401, and a guide rod 602 is inserted inside the rack 401; the monitoring auxiliary mechanism 7 comprises a mounting plate 701, an installation groove 702 is formed inside the mounting plate 701, the side end of the installation groove 702 is spaced apart to form a fixing groove 703, a camera 704 is installed inside the installation groove 702, a processing module 705 is installed inside the fixing groove 703, the processing module 705 can be an FPGA chip, an alarm 706 is fixedly installed at the top end of the mounting plate 701, the motor 501, the camera 704 and the alarm 706 are all waterproof, a display is externally connected to the side end of the wire drawing machine 1, the display, the camera 704, the processing module 705 and the alarm 706 are electrically connected, the mounting plate 701 is fixedly connected to the side end of the guide rod 602, and the side end of the screw rod 601 is rotatably arranged at the side end of the mounting plate 701; in implementation, the motor 501 is started to drive the rotating rod 502 and the gear 503 to rotate, at this time the gear 503 meshes with the rack 401 to translate, at this time the rack 401 can drive the mounting plate 701 to translate, at this time the gear 503 drives the rack 401 to make the camera 704 face the center of the wire drawing die 101 and then stop, at this time the camera 704 is started to take pictures inside the wire drawing die 101, the processing module 705 compares the images of the wire drawing die 101 on the wire drawing machine 1 with the images of the good quality wire drawing die, and the compared images are transmitted to the display for a person to watch, if the oval outer diameter of the wire drawing die 101 on the wire drawing machine 1 is worn, the processing module 705 gives a signal to the alarm 706, at this time the alarm 706 is used to remind the person to replace the wire drawing die 101, so that the outer diameter ovality error rate of the wire drawing die can be effectively reduced when the wire drawing die is used to produce the oval wire.

[0023] In implementation, the guide rod 602 is inserted into the rack 401, and the screw rod 601 is rotated, so that the screw rod 601 can be threadedly connected into the rack 401, thereby facilitating the installation of the mounting plate 701, and when disassembling, the screw rod 601 is rotated, thereby facilitating the disassembly of the mounting plate 701 and the monitoring structure inside.

[0024] Working principle: when the wire drawing machine 1 and the wire drawing die 101 are aligned after the wire drawing is finished, the motor 501 is started to drive the rotating rod 502 and the gear 503 to rotate, at this time the gear 503 meshes with the rack 401 to translate, at this time the rack 401 translation can drive the mounting plate 701 to translate, at this time the gear 503 drives the rack 401 to make the camera 704 face the center of the wire drawing die 101 and stop, at this time the camera 704 is started to take pictures of the inside of the wire drawing die 101, the processing module 705 makes the good quality wire drawing die compare with the wire drawing die 101 on the wire drawing machine 1, and the compared image is transmitted to the display for personnel to watch, if the oval outer diameter of the wire drawing die 101 on the wire drawing machine 1 is worn, the processing module 705 gives the alarm 706 a signal, at this time the alarm 706 is used to remind personnel to replace the wire drawing die 101, so that the outer diameter ovality error rate of the wire drawing die can be effectively reduced when the oval wire is produced, the personnel can be reminded to replace the wire drawing die 101 in time, the wire drawing machine 1 can avoid producing the wire with poor ovality quality, so that the product quality is improved.

[0025] The above examples are only used to illustrate the technical solutions of the present application, and not to limit them.

Claims

1. A wire drawing die outer sleeve monitoring device auxiliary device, comprising a wire drawing machine (1), a wire drawing die (101) is installed at the side end of the wire drawing machine (1), a plurality of water spray guns (2) are fixedly installed at the side end of the wire drawing machine (1), and the plurality of water spray guns (2) are connected with external water conveying equipment, characterized in that: The side end of the wire drawing machine (1) is fixedly connected with a side plate (3), the top end of the side plate (3) is fixedly connected with a vertical plate (301), the top end of the side plate (3) is provided with a moving groove (302), the inside of the moving groove (302) is provided with a translation assembly (4), the side end of the vertical plate (301) is provided with a transmission assembly (5) for driving the translation assembly (4) to translate, the inside of the translation assembly (4) is provided with a telescopic assembly (6), the side end of the telescopic assembly (6) is provided with a monitoring auxiliary mechanism (7) for monitoring the wear degree of the wire drawing die (101).

2. A device for monitoring the condition of a drawing die sleeve according to claim 1, wherein: The translation assembly (4) comprises a rack (401), the rack (401) is inserted into the moving groove (302), and the bottom end of the rack (401) is detachably provided with a counterweight (402).

3. A device for monitoring the condition of a wire drawing die sleeve according to claim 2, characterized in that: The transmission assembly (5) comprises a motor (501), the motor (501) is fixedly installed at the side end of the vertical plate (301), the output end of the motor (501) is provided with a rotating rod (502), and the side end of the rotating rod (502) is fixedly connected with a gear (503).

4. A device for monitoring the condition of a wire drawing die sleeve according to claim 3, characterized in that: The gear (503) is engaged with the rack (401).

5. A device for monitoring the condition of a wire drawing die sleeve according to claim 4, characterized in that: The telescopic assembly (6) comprises a screw rod (601), the screw rod (601) is threadedly connected in the inside of the rack (401), and a guide rod (602) is inserted into the inside of the rack (401).

6. A device for monitoring the condition of a drawing die sleeve according to claim 5, wherein: The monitoring auxiliary mechanism (7) comprises a mounting plate (701), the inside of the mounting plate (701) is provided with a mounting groove (702), the side end of the mounting groove (702) is provided with a fixed groove (703) at intervals, the inside of the mounting groove (702) is provided with a camera (704), the inside of the fixed groove (703) is provided with a processing module (705), the top end of the mounting plate (701) is fixedly provided with an alarm (706), the side end of the wire drawing machine (1) is externally provided with a display, and the display, the camera (704), the processing module (705) and the alarm (706) are electrically connected.

7. A device for monitoring the condition of a drawing die sleeve according to claim 6, wherein: The mounting plate (701) is fixedly connected at the side end of the guide rod (602), and the side end of the screw rod (601) is rotatably arranged at the side end of the mounting plate (701).

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