Flange nut cold header safe to operate
By introducing a cooling and purification module into the cold heading machine, the problems of high-temperature burns and fume hazards in flange nut production have been solved, achieving a safe production environment.
Patent Information
- Application Number
- CN202520322380.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-27
Smart Images

Figure CN223775912U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cold heading machines, and in particular to a flange nut cold heading machine that is safe to operate. Background Technology
[0002] A cold heading machine is a mechanical device that uses the principle of plastic deformation of metal at room temperature to apply pressure to a metal blank through a mold, causing it to flow plastically within the mold cavity, thereby shaping it into the required shape and size. It is widely used in manufacturing industries with many products such as fasteners, automotive parts, and hardware tools.
[0003] When cold heading machines produce flange nuts, they need to extrude and forge the raw materials. The flange nuts that have been extruded and forged will have a high temperature. If workers directly handle the flange nuts, they may be burned. At the same time, cold heading machines will produce a large amount of high-temperature fumes when in use. When the fumes are released, they will affect the visibility of the surrounding workers. If workers inhale them for a long time, they may also cause harm to their health.
[0004] Therefore, those skilled in the art have provided a flange and nut cold heading machine that is safe to operate, in order to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a safe flange and nut cold heading machine. The cooling module can cool down the flanges and nuts after production, and the purification module can absorb and purify the fumes generated by the cold heading process.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a safe flange nut cold heading machine, comprising a cold heading body, protective plates bolted to the middle of both sides of the cold heading body, a rotating cover hinged to the middle of the upper end of the cold heading body, a purification module fixedly mounted on the front of the upper end of the cold heading body, a cooling module fixedly mounted on one side of the cold heading body, the cooling module including a water tank and a drain plate, a protective box fixedly mounted on the upper surface of the water tank, two electric push rods fixedly mounted on the bottom surface of the protective box, connecting plates fixedly mounted on the output ends of the two electric push rods, moving columns fixedly mounted on both sides of the lower end surfaces of the two connecting plates, and rotating shafts rotatably mounted on the lower end surfaces of the four moving columns;
[0007] The purification module includes a fixed box, a fixed platform is fixedly installed on one side of the bottom surface of the fixed box, an air pump is fixedly installed on the upper surface of the fixed platform, a first electrically controlled valve is fixedly installed at the output end of the air pump, a second electrically controlled valve is installed on the other side of the bottom surface of the fixed box, two activated carbon filter elements are bolted to the side of the first electrically controlled valve near the second electrically controlled valve, and a PP cotton filter element is bolted to the side of the second electrically controlled valve near the first electrically controlled valve.
[0008] Furthermore, the purification module is hinged to two cabinet doors at its front end, and each of the two cabinet doors has a handle fixedly installed on its front end.
[0009] Furthermore, a control box is bolted to the front end of the cold heading body, and a control button is fixedly installed on the upper part of the front surface of the cooling module.
[0010] Furthermore, each of the four rotating shafts has a rotatable drain plate rotatably connected to its lower end face, and a rotating block is fixedly installed at each of the four corners of the upper end face of the drain plate. A water inlet pipe is fixedly installed through the inner wall of the rear end of the protective box.
[0011] Furthermore, a water outlet pipe is fixedly installed at the lower front end of the cooling module, and a material outlet is fixedly installed on one side of the cooling module.
[0012] Furthermore, an exhaust pipe is fixedly installed on one side of the purification module.
[0013] Furthermore, an exhaust pipe is fixedly installed at the upper end of the second electronically controlled valve.
[0014] This utility model has the following beneficial effects:
[0015] 1. This utility model proposes a safe flange nut cold heading machine. When making flange nuts, the cold heading machine requires extruding and forging the raw materials, resulting in high heat levels in the flange nuts immediately after production. After the flange nuts are produced, the cold heading mechanism transfers them to a cooling module. The cooling module cools the flange nuts before discharging them through the outlet. The cooling module's main structure includes a water tank for storing cold water. The upper end of a perforated plate inside the water tank is connected to an electric actuator via a rotating shaft. When the flange nut enters the upper end of the perforated plate, the electric actuator moves the perforated plate downwards into the cold water. After the flange nut is cooled, the electric actuator raises the perforated plate. When the perforated plate reaches the outlet, the electric actuator near the outlet stops working, while the electric actuator further away continues to operate, allowing the perforated plate to pour the flange nut out of the outlet.
[0016] 2. This utility model proposes a safe flange nut cold heading machine. When making flange nuts, the cold heading machine may cause raw materials to splash. Installing a protective plate and rotating cover at the cold heading body can prevent raw materials from splashing and injuring workers. At the same time, the cold heading body will generate a lot of smoke when running for a long time. The purification module can purify the smoke through the internal activated carbon filter and PP cotton filter. The purification module is equipped with two sets of activated carbon filter and PP cotton filter. If one set is damaged, the other set can be replaced to continue working. The replacement of filter will not affect the operation of the equipment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main axial view of the present invention;
[0018] Figure 2 This is a side-view axonometric schematic diagram of the present invention;
[0019] Figure 3 This is a side sectional view of the cooling module structure of this utility model;
[0020] Figure 4 This is a front sectional view of the purification module structure of this utility model.
[0021] Legend:
[0022] 1. Cold heading body; 2. Cooling module; 3. Discharge port; 4. Water outlet pipe; 5. Control button; 6. Control box; 7. Purification module; 8. Cabinet door; 9. Handle; 10. Air extraction pipe; 11. Protective plate; 12. Rotating cover; 201. Water storage tank; 202. Electric actuator; 203. Protective box; 204. Connecting plate; 205. Moving column; 206. Rotating shaft; 207. Rotating block; 208. Strainer plate; 209. Water inlet pipe; 701. Fixed box; 702. Fixed platform; 703. Air extraction pump; 704. First electric control valve; 705. Activated carbon filter element; 706. PP cotton filter element; 707. Second electric control valve; 708. Exhaust pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1 , Figure 2This utility model provides an embodiment of a safe flange nut cold heading machine, comprising a cold heading body 1, protective plates 11 bolted to the middle of both sides of the cold heading body 1, a rotating cover 12 hinged to the middle of the upper end of the cold heading body 1, a purification module 7 fixedly mounted at the front of the upper end of the cold heading body 1, a cooling module 2 fixedly mounted on one side of the cold heading body 1, two cabinet doors 8 hinged to the front end of the purification module 7, handles 9 fixedly mounted on the front end of each of the two cabinet doors 8, a control box 6 bolted to the front end of the cold heading body 1, a control button 5 fixedly mounted on the upper part of the front end of the cooling module 2, a water outlet pipe 4 fixedly mounted on the lower part of the front end of the cooling module 2, a discharge port 3 fixedly mounted on one side of the cooling module 2, and an exhaust pipe 10 fixedly mounted on one side of the purification module 7.
[0025] Specifically, during use, protective plates 11 are bolted to both sides of the cold heading body 1. The protective plates 11 can be used in conjunction with the rotating cover 12 at the top of the cold heading body 1 to prevent raw materials from splashing and injuring workers during the production of flange nuts. The cold heading body 1 will generate smoke during long-term operation. Long-term inhalation of the smoke may cause damage to the health of workers. The purification module 7 can extract and purify the smoke generated by the cold heading body 1 through the exhaust pipe 10. The front end of the purification module 7 can open the cabinet door 8 through two handles 9, so that the internal structure of the purification module 7 can be easily replaced if damaged. The control box 6 fixed to the front end of the cold heading body 1 can control it. After the flange nuts are made, the cold heading body 1 can transfer them to the cooling module 2 for cooling. After the flange nuts are cooled, the cooling module 2 can discharge them through the discharge port 3. The water outlet pipe 4 of the cooling module 2 can discharge the used water.
[0026] Reference Figure 3 The cooling module 2 includes a water storage tank 201 and a drain plate 208. A protective box 203 is fixedly installed on the upper surface of the water storage tank 201. Two electric push rods 202 are fixedly installed on the bottom surface of the inner side of the protective box 203. A connecting plate 204 is fixedly installed at the output end of each of the two electric push rods 202. Moving columns 205 are fixedly installed on both sides of the lower surface of the two connecting plates 204. Rotating shafts 206 are rotatably installed on the lower surface of each of the four moving columns 205. Drain plates 208 are rotatably connected to the lower surface of each of the four rotating shafts 206. Rotating blocks 207 are fixedly installed at the four corners of the upper surface of the drain plate 208. A water inlet pipe 209 is fixedly installed through the inner wall of the rear end of the protective box 203.
[0027] Specifically, the main structure of the cooling module 2 includes a water storage tank 201, which can store cool water. A protective box 203 is fixed to the upper end of the water storage tank 201. Two electric actuators 202 are fixed inside the protective box 203. A connecting plate 204 is fixed to the output end of the electric actuators 202. When the electric actuators 202 are started, the connecting plate 204 can move up and down. The lower ends of the two connecting plates 204 are connected to moving columns 205. The lower ends of the four moving columns 205 are rotatably connected to the rotating shaft 206. The lower end of the rotating shaft 206 is connected to the rotating block 207 at the upper end of the drain plate 208, so that the drain plate 208 can also move when the electric actuators 202 are started. The lower end of the water inlet pipe 209 set on the inner wall of the rear end of the protective box 203 passes through the water storage tank 201, allowing the staff to transfer cold water into the water storage tank 201 through the water inlet pipe 209.
[0028] Reference Figure 4 The purification module 7 includes a fixed box 701. A fixed platform 702 is fixedly installed on one side of the bottom surface of the fixed box 701. An air pump 703 is fixedly installed on the upper surface of the fixed platform 702. A first electrically controlled valve 704 is fixedly installed at the output end of the air pump 703. A second electrically controlled valve 707 is installed on the other side of the bottom surface of the fixed box 701. Two activated carbon filter elements 705 are bolted to the side of the first electrically controlled valve 704 near the side of the second electrically controlled valve 707. A PP cotton filter element 706 is bolted to the side of the second electrically controlled valve 707 near the side of the first electrically controlled valve 704. An exhaust pipe 708 is fixedly installed on the upper end of the second electrically controlled valve 707.
[0029] Specifically, the main structure of the purification module 7 includes a fixed box 701. Inside the fixed box 701, a suction pump 703 is fixed via a fixed platform 702. The suction pump 703 can extract the mist through the suction pipe 10 and transmit it to the first solenoid valve 704. Two activated carbon filter elements 705 are bolted to one side of the first solenoid valve 704, and a PP cotton filter element 706 is bolted to the other side of the two activated carbon filter elements 705. The activated carbon filter elements 705 and the PP cotton filter element 706 can form a purification mechanism, so that there are two purification mechanisms on one side of the first solenoid valve 704. When using the first solenoid valve 704, one set can be used, and the other set can be used as a backup purification mechanism. This allows the other set of purification mechanisms to be directly replaced when one set of purification mechanisms is damaged. The purification mechanism transmits the purified gas to the second solenoid valve 707, and the second solenoid valve 707 can discharge the purified gas through the exhaust pipe 708.
[0030] Working principle: The protective plate 11 can be used in conjunction with the rotating cover 12 on the upper end of the cold heading body 1 to prevent raw materials from splashing and injuring workers when the equipment is producing flange nuts. The front end of the purification module 7 can open the cabinet door 8 through two handles 9, so that the internal structure of the purification module 7 can be easily replaced when damaged.
[0031] The main structure of the purification module 7 includes a fixed box 701. A first electrically controlled valve 704 is installed on the bottom surface of the fixed box 701. An activated carbon filter element 705 is connected to the first electrically controlled valve 704 by bolts. A PP cotton filter element 706 is connected to the other side of the activated carbon filter element 705 by bolts. The activated carbon filter element 705 and the PP cotton filter element 706 can form a purification mechanism, so that the gas entering the purification module 7 can be purified.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A safe-to-operate flange nut cold heading machine, comprising a cold heading body (1), characterized in that: The cold heading body (1) has protective plates (11) bolted to the middle of both sides. The cold heading body (1) has a rotating cover (12) hinged to the middle of the upper end. The cold heading body (1) has a purification module (7) fixed to the front of the upper end. The cold heading body (1) has a cooling module (2) fixed to one side. The cooling module (2) includes a water tank (201) and a drain plate (208). The water tank (201) has a protective box (203) fixed to the upper surface. The protective box (203) has two electric push rods (202) fixed to the bottom surface. The output ends of the two electric push rods (202) are fixedly equipped with connecting plates (204). The lower ends of the two connecting plates (204) are fixedly equipped with moving columns (205). The lower ends of the four moving columns (205) are rotatably equipped with rotating shafts (206). The purification module (7) includes a fixed box (701), a fixed platform (702) is fixedly installed on one side of the bottom surface of the fixed box (701), an air pump (703) is fixedly installed on the upper surface of the fixed platform (702), a first electric control valve (704) is fixedly installed at the output end of the air pump (703), a second electric control valve (707) is installed on the other side of the bottom surface of the fixed box (701), two activated carbon filter elements (705) are bolted to the side of the first electric control valve (704) near the second electric control valve (707), and a PP cotton filter element (706) is bolted to the side of the second electric control valve (707) near the first electric control valve (704).
2. The flange nut cold heading machine with safe operation according to claim 1, characterized in that: The purification module (7) has two cabinet doors (8) hinged at the front end, and each of the two cabinet doors (8) has a handle (9) fixedly installed on its front end.
3. The flange nut cold heading machine with safe operation according to claim 1, characterized in that: The front end of the cold heading body (1) is bolted with a control box (6), and the front surface of the cooling module (2) is fixed with a control button (5).
4. The flange nut cold heading machine with safe operation according to claim 1, characterized in that: The lower end faces of the four rotating shafts (206) are rotatably connected to a drain plate (208), and the four corners of the upper end face of the drain plate (208) are fixedly provided with rotating blocks (207). The inner wall of the rear end of the protective box (203) is fixedly connected with a water inlet pipe (209).
5. A flange nut cold heading machine with safe operation according to claim 1, characterized in that: A water outlet pipe (4) is fixedly installed at the lower front end of the cooling module (2), and a discharge port (3) is fixedly installed on one side of the cooling module (2).
6. A flange nut cold heading machine with safe operation according to claim 1, characterized in that: An exhaust pipe (10) is fixedly installed on one side of the purification module (7).
7. A flange nut cold heading machine with safe operation according to claim 1, characterized in that: An exhaust pipe (708) is fixedly installed on the upper end of the second solenoid valve (707).