Cutter structure used after silicon wafer welding

By designing the main and auxiliary mechanisms in coordination, the lower cutter can be easily installed and replaced, solving the problem of low lower cutter replacement efficiency in existing technologies and improving the efficiency and effectiveness of welding strip cutting.

CN223776135UActive Publication Date: 2026-01-09NINGBO JUNXIANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520059761.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-09
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

The existing cutting device for cutting solar cell solder strips has low efficiency in replacing the lower cutter, making the replacement process cumbersome.

Method used

A silicon wafer welding post-cutting blade structure was designed, which includes a main mechanism and an auxiliary mechanism. Through the cooperation of components such as threaded rods, transmission gears and cylinders, the lower cutter can be easily installed and replaced, and the solder strip can be automatically cut through the cooperation of the upper cutter and the lower cutter.

Benefits of technology

This improves the efficiency of installing and replacing the lower cutter, enabling timely maintenance and keeping it sharp, thus ensuring efficient cutting of the welding strip.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cutter structure after silicon wafer welding, which relates to the technical field of cutter structures after silicon wafer welding, and comprises a main body mechanism, the main body mechanism comprises a support, the top of the support is fixedly connected with a fixing plate, a lower cutter is arranged in a placing groove arranged on the fixing plate, the top of the fixing plate is provided with a pressing plate, and the pressing plate is fixedly connected with the support. And an upper cutter is arranged at the bottom of the pressing plate. According to the welding strip cutting device, the auxiliary mechanism is arranged, so that installation and removal of the lower cutters are more convenient, the lower cutters can be replaced or maintained in time, the lower cutters can be sharper and can be used in cooperation with the upper cutters, and therefore the purpose of cutting a welding strip is achieved, the movable plate is arranged, a plurality of clamping columns are fixedly connected to the movable plate, and the clamping columns are fixed to the movable plate. Meanwhile, the positions of the clamping columns are matched with the positions of the fixing holes in the lower cutters, and therefore the multiple lower cutters can be fixed at the same time through the movable plate and the clamping columns.
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Description

Technical Field

[0001] This utility model relates to the technical field of silicon wafer post-weld cutting blade structure, and in particular to a silicon wafer post-weld cutting blade structure. Background Technology

[0002] Solar cells are mainly made of silicon wafers, which are the basic material for manufacturing solar cells. Solar cells are devices that convert silicon wafers into electrical energy through a series of processing steps.

[0003] Existing solar cells require welding with solder strips and an infrared lamp box. Afterward, a cutting device is used to trim excess solder strips. This cutting device consists of an upper cutter and a lower cutter, with multiple lower cutters fixed in place by bolts. Therefore, when the sharpness of the lower cutter decreases, it needs to be replaced, requiring loosening of multiple bolts and tightening again after replacing the lower cutter. This makes replacing the lower cutters in this cutting device quite cumbersome. To address this, we provide a cutting structure for silicon wafers after welding. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of low replacement efficiency of the lower cutter in existing solar cell strip cutting devices, and to provide a post-welding cutter structure for silicon wafers.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a silicon wafer post-welding cutting structure, comprising: a main body mechanism, the main body mechanism including a bracket, a fixing plate fixedly connected to the top of the bracket, a lower cutting blade disposed in a placement groove opened on the fixing plate, a pressure plate disposed at the top of the fixing plate, an upper cutting blade disposed at the bottom of the pressure plate, an auxiliary mechanism disposed inside the fixing plate, the auxiliary mechanism including a threaded rod, the threaded rod being sleeved inside the fixing plate, a threaded block being sleeved on the outer surface of the threaded rod, the threaded block being threadedly connected to the threaded rod. A threaded rod 1 has a threaded rod 2 on one side. The threaded rod 2 is sleeved inside the fixed plate. A threaded block 2 is sleeved on the outer surface of the threaded rod 2. The threaded block 2 is threadedly connected to the threaded rod 2. A movable plate is fixedly connected to the top of both the threaded block 1 and the threaded block 2. A locking post is fixedly connected to the outer surface of the movable plate. The locking post is sleeved inside the lower cutter and is slidably connected to the lower cutter. A transmission gear is sleeved on the outer surface of both the threaded rod 1 and the threaded rod 2. The transmission gear is fixedly connected to both the threaded rod 1 and the threaded rod 2. A transmission belt is sleeved on the outer surface of the transmission gear.

[0006] In a preferred embodiment, both threaded block one and threaded block two are sleeved inside the fixed plate, and both threaded block one and threaded block two are slidably connected to the fixed plate. The outer surfaces of both threaded rod one and threaded rod two are sleeved with bearings, and the bearings are placed in grooves opened inside the fixed plate.

[0007] In a preferred embodiment, the bearing is fixedly connected to the inner wall of the fixed plate, and the bearing is fixedly connected to the outer surfaces of both threaded rod one and threaded rod two. One end of threaded rod one is fixedly connected to a motor, which is sleeved inside the fixed plate, and the motor is fixedly connected to the fixed plate.

[0008] In a preferred embodiment, a cylinder is fixedly connected inside the bracket, a floating joint is fixedly connected to one end of the cylinder, and a pull rod is fixedly connected to the end of the floating joint away from the cylinder.

[0009] In a preferred embodiment, the pull rod is fixedly connected to the pressure plate, and a linear guide rail is provided on one side of the pull rod, which is fixedly connected to the fixing plate.

[0010] In a preferred embodiment, a slider is sleeved on the outer surface of the linear guide rail, the slider is slidably connected to the linear guide rail, and the slider is fixedly connected to the pull rod.

[0011] In a preferred embodiment, bolts are fitted inside both the pressure plate and the upper cutter, the bolts are slidably connected to the upper cutter, and the bolts are threadedly connected to the pressure plate.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] This invention, through the inclusion of an auxiliary mechanism, facilitates the installation and removal of multiple lower cutters, enabling timely replacement or maintenance of the lower cutters to ensure sharpness and compatibility with the upper cutter for cutting the solder strip. A movable plate is provided, with multiple locking pins fixedly connected to it. The positions of the locking pins align with the fixing holes on the lower cutters, allowing the movable plate and locking pins to simultaneously fix the multiple lower cutters. A transmission belt allows two transmission gears to rotate simultaneously, thereby enabling the simultaneous rotation of threaded rods one and two, achieving simultaneous control of the two movable plates. Furthermore, a cylinder, a floating joint, and a pull rod are incorporated, and their combined action precisely controls the pressure plate and the upper cutter, allowing the upper and lower cutters to automatically cut the solder strip from strings of solar cells. Attached Figure Description

[0014] Figure 1 A perspective view of a silicon wafer cutting blade structure provided by this utility model.

[0015] Figure 2 A perspective view of a silicon wafer cutting blade structure provided by this utility model.

[0016] Figure 3 A perspective view of a silicon wafer cutting blade structure provided by this utility model.

[0017] Figure 4 This utility model provides a schematic diagram of the installation of the transmission gear in a silicon wafer welding and cutting structure.

[0018] Legend:

[0019] 1. Main structure; 2. Auxiliary structure; 11. Support frame; 12. Fixing plate; 13. Lower cutter;

[0020] 14. Pressure plate; 15. Upper cutter; 16. Cylinder; 17. Floating joint; 18. Tie rod;

[0021] 19. Linear guide rail; 101. Slider; 102. Bolt; 21. Threaded rod one; 22. Threaded block one;

[0022] 23. Threaded rod two; 24. Threaded block two; 25. Moving plate; 26. Locking post; 27. Transmission gear;

[0023] 28. Drive belt; 29. ​​Bearing; 201. Motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] like Figures 1-4As shown, this utility model provides a technical solution: a silicon wafer post-welding cutter structure, comprising: a main body mechanism 1, the main body mechanism 1 including a bracket 11, a fixed plate 12 fixedly connected to the top of the bracket 11, a lower cutter 13 provided in a placement groove on the fixed plate 12, a pressure plate 14 provided at the top of the fixed plate 12, an upper cutter 15 provided at the bottom of the pressure plate 14, an auxiliary mechanism 2 provided inside the fixed plate 12, the auxiliary mechanism 2 including a threaded rod 21, the threaded rod 21 being sleeved inside the fixed plate 12, a threaded block 22 being sleeved on the outer surface of the threaded rod 21, the threaded block 22 being threadedly connected to the threaded rod 21, a threaded rod 23 being provided on one side of the threaded rod 21, the threaded rod 23 being sleeved inside the fixed plate 12, a threaded block 24 being sleeved on the outer surface of the threaded rod 23, the threaded block 24 being threadedly connected to the threaded rod 23, and a movable plate 25 being fixedly connected to the top of both the threaded block 22 and the threaded block 24. A locking post 26 is fixedly connected to the outer surface of the plate 12. The locking post 26 is sleeved inside the lower cutter 13 and is slidably connected to the lower cutter 13. A transmission gear 27 is sleeved on the outer surface of threaded rod 1 21 and threaded rod 23. The transmission gear 27 is fixedly connected to threaded rod 1 21 and threaded rod 23. A transmission belt 28 is sleeved on the outer surface of the transmission gear 27. Threaded block 1 22 and threaded block 24 are sleeved inside the fixed plate 12 and are slidably connected to the fixed plate 12. Bearings 29 are sleeved on the outer surface of threaded rod 1 21 and threaded rod 23. The bearings 29 are placed in a groove opened inside the fixed plate 12 and are fixedly connected to the inner wall of the fixed plate 12. The bearings 29 are fixedly connected to the outer surface of threaded rod 1 21 and threaded rod 23. A motor 201 is fixedly connected to one end of threaded rod 1 21. The motor 201 is sleeved inside the fixed plate 12 and is fixedly connected to the fixed plate 12.

[0027] In this embodiment, a threaded rod 21 is provided, which can drive the threaded block 22, while a threaded rod 23 can drive the threaded block 24. This allows the threaded blocks 22 and 24 to reciprocate, thereby controlling the positions of the moving plate 25 and the locking post 26. This enables the moving plate 25 and the locking post 26 to simultaneously control multiple lower cutters 13 and ensure the stability of the lower cutter 13's position. Transmission gears 27 are provided, with two gears 27 respectively sleeved on the outer surfaces of the threaded rod 21 and the threaded rod 23. With the cooperation of the transmission belt 28, the threaded rod 21 and the threaded rod 23 can rotate simultaneously, driving the threaded blocks 22 and 24. Furthermore, an upper cutter 15 is provided, which can cooperate with the lower cutter 13 to cut the solder strips of the welded solar cells.

[0028] Example 2

[0029] like Figures 1-4 As shown, a cylinder 16 is fixedly connected inside the bracket 11. A floating joint 17 is fixedly connected to one end of the cylinder 16. A pull rod 18 is fixedly connected to the end of the floating joint 17 away from the cylinder 16. The pull rod 18 is fixedly connected to the pressure plate 14. A linear guide rail 19 is provided on one side of the pull rod 18. The linear guide rail 19 is fixedly connected to the fixed plate 12. A slider 101 is sleeved on the outer surface of the linear guide rail 19. The slider 101 is slidably connected to the linear guide rail 19. The slider 101 is fixedly connected to the pull rod 18. Bolts 102 are sleeved inside the pressure plate 14 and the upper cutter 15. The bolts 102 are slidably connected to the upper cutter 15. The bolts 102 are threadedly connected to the pressure plate 14.

[0030] In this embodiment, by setting up a cylinder 16, a floating joint 17, and a pull rod 18, and by using the three together, the pressure plate 14, which is fixedly connected to the pull rod 18, can drive the upper cutter 15 to move up and down, thereby achieving the purpose of cutting the welding strip. A linear guide rail 19 is set up, and the slider 101 is sleeved on the outer surface of the linear guide rail 19. In this way, the linear guide rail 19 can guide the movement of the pull rod 18 by guiding the slider 101, ensuring that the pull rod 18 does not deviate from the driving of the pressure plate 14.

[0031] Working principle:

[0032] like Figures 1-4 As shown, in use, multiple lower cutters 13 can be installed in the placement slots on the fixed plate 12, and the lower cutters 13 can be kept stable. Then, the motor 201 is started, which drives the threaded rod 21 to rotate. When the threaded rod 21 rotates, it drives the transmission gear 27 fixedly connected to it to rotate. The transmission gear 27, in turn, drives the transmission gear 23 fixedly connected to it to rotate simultaneously with the transmission belt 28. Thus, the threaded rod 21 and the threaded rod 23 can rotate simultaneously, allowing the threaded block 22 and the threaded block 24 to move simultaneously, and causing the moving plate 25 and the locking post 26 to gradually approach the lower cutter. 13. Continue until the clamping post 26 is fully inserted into the lower cutter 13 and the lower cutter 13 is fixed to ensure its stability. Then, place the solder strips from the strings of solar cells to be cut on top of the fixing plate 12 and the lower cutter 13. Then, start the cylinder 16. With the cooperation of the floating joint 17, the cylinder 16 will drive the pull rod 18 to move. At the same time, the pull rod 18 will drive the pressure plate 14 and the upper cutter 15 to move down until the upper cutter 15 and the lower cutter 13 work together to cut the solder strips appropriately. If the upper cutter 15 needs to be replaced, the threaded connection between the bolt 102 and the pressure plate 14 can be released, and the upper cutter 15 can be replaced.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A silicon wafer post-welding cutting blade structure, characterized in that, include: The main structure (1) includes a bracket (11), a fixed plate (12) is fixedly connected to the top of the bracket (11), a lower cutter (13) is provided in the placement groove on the fixed plate (12), a pressure plate (14) is provided on the top of the fixed plate (12), an upper cutter (15) is provided at the bottom of the pressure plate (14), an auxiliary mechanism (2) is provided inside the fixed plate (12), the auxiliary mechanism (2) includes a threaded rod (21), the threaded rod (21) is sleeved inside the fixed plate (12), a threaded block (22) is sleeved on the outer surface of the threaded rod (21), the threaded block (22) is threadedly connected to the threaded rod (21), a threaded rod (23) is provided on one side of the threaded rod (21), the threaded rod (23) is... (23) is fitted inside the fixed plate (12). The outer surface of the threaded rod two (23) is fitted with a threaded block two (24). The threaded block two (24) is threadedly connected to the threaded rod two (23). The top of the threaded block one (22) and the threaded block two (24) are fixedly connected with a moving plate (25). The outer surface of the moving plate (25) is fixedly connected with a locking post (26). The locking post (26) is fitted inside the lower cutter (13). The locking post (26) is slidably connected to the lower cutter (13). The outer surfaces of the threaded rod one (21) and the threaded rod two (23) are fitted with a transmission gear (27). The transmission gear (27) is fixedly connected to the threaded rod one (21) and the threaded rod two (23). The outer surface of the transmission gear (27) is fitted with a transmission belt (28).

2. The silicon wafer post-welding cutting structure according to claim 1, characterized in that: Both threaded block one (22) and threaded block two (24) are sleeved inside the fixed plate (12). Both threaded block one (22) and threaded block two (24) are slidably connected to the fixed plate (12). Both threaded rod one (21) and threaded rod two (23) are sleeved with bearings (29). The bearings (29) are placed in the grooves opened inside the fixed plate (12).

3. The silicon wafer post-welding cutting structure according to claim 2, characterized in that: The bearing (29) is fixedly connected to the inner wall of the fixing plate (12). The bearing (29) is fixedly connected to the outer surfaces of threaded rod one (21) and threaded rod two (23). One end of the threaded rod one (21) is fixedly connected to a motor (201). The motor (201) is sleeved inside the fixing plate (12). The motor (201) is fixedly connected to the fixing plate (12).

4. The silicon wafer post-welding cutting structure according to claim 1, characterized in that: A cylinder (16) is fixedly connected inside the bracket (11). A floating joint (17) is fixedly connected to one end of the cylinder (16). A pull rod (18) is fixedly connected to the end of the floating joint (17) away from the cylinder (16).

5. The silicon wafer post-welding cutting structure according to claim 4, characterized in that: The pull rod (18) is fixedly connected to the pressure plate (14), and a linear guide rail (19) is provided on one side of the pull rod (18). The linear guide rail (19) is fixedly connected to the fixing plate (12).

6. The silicon wafer post-welding cutting structure according to claim 5, characterized in that: A slider (101) is sleeved on the outer surface of the linear guide (19). The slider (101) is slidably connected to the linear guide (19), and the slider (101) is fixedly connected to the pull rod (18).

7. The silicon wafer post-welding cutting structure according to claim 1, characterized in that: Bolts (102) are fitted inside both the pressure plate (14) and the upper cutter (15). The bolts (102) are slidably connected to the upper cutter (15) and threadedly connected to the pressure plate (14).