Cutting fluid circulating treatment structure

Abstract

The utility model discloses a cutting fluid circulation processing structure which comprises a filtering box, a processing support and a flow dividing filtering structure, the processing support is installed on the filtering box, and the flow dividing filtering structure is installed on the filtering box and the processing support. The filter box is effectively separated through a plurality of partition plates, and solid particles in the used cutting fluid can be efficiently filtered out in cooperation with a filter concentric-square-shaped block and a filter membrane; meanwhile, different types of raw materials are accurately guided to a well-shaped spraying pipe by utilizing a raw material box and a feeding pump, so that uniform spraying is realized, and the mixing effect is enhanced; the design of the drainage assembly is particularly innovative, through cooperation of a Z-shaped drainage pipe and a horizontal telescopic pipe and intelligent control of a liquid level instrument and an electromagnet, siphon drainage and stable horizontal stretching and retracting of liquid are achieved, and accuracy and high efficiency of drainage are ensured.

Description

Technical Field

[0001] This utility model relates to the field of cutting fluid circulation technology, specifically a cutting fluid circulation treatment structure. Background Technology

[0002] During the operation of machine tools, the cutting action between the tool and the workpiece inevitably generates friction and high temperatures. To effectively address this issue, cutting fluid is widely used in machining to provide both lubrication and cooling. However, in actual production practice, due to factors such as oil pipe leakage, lubricating oil and hydraulic oil often inevitably seep into the cutting fluid, forming a mixture of cutting fluid and oil.

[0003] Over time, this mixture gradually accumulates on the surface of the cutting fluid, forming an oil film. This oil film acts as a barrier, isolating the cutting fluid from contact with air. Under certain high-temperature conditions, this provides a breeding ground for anaerobic bacteria, causing the cutting fluid to deteriorate and emit an unpleasant odor. This not only pollutes the surrounding environment but also seriously threatens the health of workers.

[0004] More seriously, if contaminated cutting fluid continues to be used in the machining process, it will cause mechanical abrasion and wear, making it difficult for the machined workpiece to meet design accuracy requirements. Simultaneously, debris and impurities generated during machining will flow back into the cutting fluid, further exacerbating its contamination and creating a vicious cycle. This series of chain reactions will severely affect the machining accuracy and service life of machine tools, leading to a significant increase in scrap rates. Therefore, this case study was developed to address these issues in depth. Utility Model Content

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting fluid circulation treatment structure, comprising: a filter box, a machining support, and a diversion filtration structure, wherein the machining support is mounted on the filter box, and the diversion filtration structure is mounted on both the filter box and the machining support. The diversion filtration structure includes: a plurality of partition plates, a filter U-shaped block, a filter membrane, a plurality of diversion components, a plurality of raw material boxes, a plurality of feeding pumps, a plurality of well-shaped spray pipes, and a plurality of filter screening components.

[0006] A plurality of partition plates are evenly installed on the inner side of the filter box, a filter loop block is installed on the filter box and the partition plates, a filter membrane is installed on the filter loop block, a plurality of flow guiding components are respectively installed on a plurality of partition plates, a plurality of raw material boxes are evenly installed on the processing support, a plurality of feeding pumps are respectively connected to a plurality of raw material boxes, a plurality of well-shaped spray pipes are evenly installed on the processing support, and a plurality of well-shaped spray pipes are respectively connected to a plurality of feeding pumps, and a plurality of filter screening components are installed on the processing support;

[0007] The drainage assembly includes: a Z-shaped drainage tube, a horizontal telescopic tube, a pair of level gauges, two pairs of horizontal telescopic convex shafts, a spiral telescopic limiting block, a horizontal spiral electromagnet, and a horizontal spiral magnet.

[0008] The Z-shaped drainage tubes are respectively inserted into the partition plate. The partition plate has a horizontal expansion groove. The horizontal telescopic tube is movably inserted into the inner side of the horizontal expansion groove and is movably fitted onto the Z-shaped drainage tube. A pair of level gauges are respectively installed on the upper and lower sides of the partition plate. The loop-shaped telescopic limiting block is fitted onto the horizontal telescopic tube. Two pairs of horizontal telescopic convex shafts are installed on the loop-shaped telescopic limiting block and are movably inserted into the inner side of the horizontal expansion groove. The horizontal loop electromagnet is installed on the horizontal expansion groove, and the horizontal loop magnet is installed on the loop-shaped telescopic limiting block.

[0009] Preferably, the filtration and screening assembly includes: two pairs of lifting winches, a concave filter box, a horn-shaped aggregating block, an ultrasonic brake, a side wall unloading plate, a side wall unloading shaft, a side wall filter membrane, a U-shaped rubber ring, and an inclined guide block.

[0010] Two pairs of lifting winches are evenly installed on the processing bracket. The concave filter box is movably inserted between the partition plate and the filter box. The horn-shaped aggregating block is installed on the concave filter box. The ultrasonic brake is installed on the partition plate. The concave filter box has filter holes. The side wall discharge plate is inserted into the filter holes through the side wall discharge shaft. The side wall discharge plate has discharge ports. The side wall filter membrane is installed on the discharge holes. The U-shaped sleeve rubber ring is installed on the filter holes. The inclined guide block is installed on the inner side of the concave filter box.

[0011] Preferably, the filter box is equipped with several float level gauges on its inner side.

[0012] Preferably, an ozone generator is provided inside the filter box.

[0013] Preferably, a plurality of horn-shaped damping plates are respectively provided on the inner side of the plurality of Z-shaped drainage tubes.

[0014] Preferably, a pH sensor is provided on the inside of the filter box.

[0015] Beneficial effects

[0016] This utility model provides a cutting fluid circulation treatment structure. It offers several advantages, including the combined design of the machining support and filter box, and the ingenious layout of the diversion filtration structure. The filter box is effectively divided by several partition plates, and with the help of filter blocks and filter membranes, solid particles in the used cutting fluid can be efficiently filtered out. Simultaneously, the raw material tank and feed pump precisely guide different types of raw materials to the well-shaped spray pipe, achieving uniform spraying and enhancing the mixing effect. The design of the diversion component is particularly innovative; through the combination of Z-shaped diversion pipes and horizontal telescopic pipes, along with the intelligent control of the level gauge and electromagnet, siphonic flow and stable liquid flow are achieved. Horizontal extension ensures accurate and efficient flow diversion; the filtration and screening components are driven to rise and fall of the concave filter box by a lifting winch, and the vibration mixing of the ultrasonic brake further enhances the filtration effect; the design of the horn-shaped aggregator and the inclined diversion block helps the liquid to gather and flow, while the side wall unloading plate and the side wall filter membrane provide a flexible way to seal the filter holes; in addition, the filter box is equipped with optimized solutions such as a float level gauge, an ozone generator, a horn-shaped damping plate and a pH sensor, which respectively realize real-time monitoring of liquid level, disinfection and sterilization, flow stabilization and precise control of pH value, comprehensively improving the performance and reliability of the entire filtration system. Attached Figure Description

[0017] Figure 1 This is a front sectional view of the cutting fluid circulation treatment structure described in this utility model.

[0018] Figure 2 This is a three-dimensional schematic diagram of a cutting fluid circulation treatment structure according to the present invention.

[0019] Figure 3 for Figure 1 A magnified view of the letter "A" in the image.

[0020] In the diagram: 1. Filter box; 2. Processing support; 3. Divider plate; 4. Filter loop block; 5. Filter membrane; 6. Raw material box; 7. Feed pump; 8. Well-shaped spray pipe; 9. Z-shaped drain pipe; 10. Horizontal telescopic pipe; 11. Liquid level gauge; 12. Horizontal telescopic convex shaft; 13. Loop telescopic limit block; 14. Horizontal loop electromagnet; 15. Horizontal loop magnet; 16. Lifting winch; 17. Concave filter box; 18. Horn-shaped aggregator; 19. Side wall discharge plate; 20. Side wall discharge shaft. Detailed Implementation

[0021] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0023] Example

[0024] like Figure 1-3 As shown, the processing support 2 is installed on the filter box 1, and the diversion filtration structure is installed on the filter box 1 and the processing support 2. The diversion filtration structure includes: several partition plates 3, filter ring blocks 4, filter membranes 5, several diversion components, several raw material boxes 6, several feeding pumps 7, several well-shaped spray pipes 8, and several filter screening components.

[0025] Specifically, several partition plates 3 are evenly installed on the inner side of the filter box 1, the filter ring block 4 is installed on the filter box 1 and the partition plates 3, the filter membrane 5 is installed on the filter ring block 4, several flow guiding components are respectively installed on several partition plates 3, several raw material boxes 6 are evenly installed on the processing support 2, several feeding pumps 7 are respectively connected to several raw material boxes 6, several well-shaped spray pipes 8 are evenly installed on the processing support 2, and several well-shaped spray pipes 8 are respectively connected to several feeding pumps 7, and several filter screening components are installed on the processing support 2;

[0026] Specifically, the drainage assembly includes: a Z-shaped drainage tube 9, a horizontal telescopic tube 10, a pair of liquid level gauges 11, two pairs of horizontal telescopic convex shafts 12, a spiral telescopic limiting block 13, a horizontal spiral electromagnet 14, and a horizontal spiral magnet 15.

[0027] Specifically, the Z-shaped drainage tubes 9 are respectively inserted into the partition plate 3. The partition plate 3 has a horizontal expansion groove. The horizontal telescopic tube 10 is movably inserted into the inner side of the horizontal expansion groove and is movably fitted onto the Z-shaped drainage tube 9. A pair of level gauges 11 are respectively installed on the upper and lower sides of the partition plate 3. The spiral telescopic limiting block 13 is fitted onto the horizontal telescopic tube 10. Two pairs of horizontal telescopic convex shafts 12 are installed on the spiral telescopic limiting block 13 and are movably inserted into the inner side of the horizontal expansion groove. The horizontal spiral electromagnet 14 is installed on the horizontal expansion groove. The horizontal spiral magnet 15 is installed on the spiral telescopic limiting block 13.

[0028] It should be noted that, as described above, the filter box 1 is divided into several sections by several partition plates 3. Solid particles in the used cutting fluid are filtered out by guiding the used cutting fluid to the filter membrane 5 on the filter ring block 4. Different types of raw materials are guided to the inside of the well-shaped spray pipes 8 by the feed pumps 7 on several raw material tanks 6. These well-shaped spray pipes 8 evenly spray the different types of raw materials between the partition plates 3. Simultaneously, the mixed liquid is filtered by the filter screening assembly, and the filtered mixture is then guided by the flow assembly. The liquid is drawn into a siphon flow through the Z-shaped drainage tube 9. The liquid above a certain height is drawn into a siphon flow through the Z-shaped drainage tube 9. The horizontal loop electromagnet 14 is energized, and the horizontal loop magnet 15 is magnetically repelled by the horizontal loop magnet 14. The horizontal loop magnet 15 drives the loop telescopic limit block 13 on it, and the loop telescopic limit block 13 drives the horizontal telescopic tube 10 on it. The horizontal telescopic tube 10 is stably horizontally extended and retracted along the outside of the Z-shaped drainage tube 9. The liquid is then guided to the top of the trumpet-shaped aggregation block 18 through the loop telescopic limit block 13.

[0029] like Figure 1-3 As shown, the filtration and screening assembly includes: two pairs of lifting winches 16, a concave filter box 171, a horn-shaped aggregating block 18, an ultrasonic brake, a side wall unloading plate 19, a side wall unloading shaft 20, a side wall filter membrane 5, a spiral-shaped rubber ring, and an inclined guide block.

[0030] Specifically, two pairs of lifting winches 16 are evenly installed on the processing bracket 2, the concave filter box 171 is movably inserted between the partition plate 3 and the filter box 1, the horn-shaped aggregating block 18 is installed on the concave filter box 171, the ultrasonic brake is installed on the partition plate 3, the concave filter box 171 has filter holes, the side wall unloading plate 19 is inserted into the filter holes through the side wall unloading shaft 20, the side wall unloading plate 19 has an unloading port, the side wall filter membrane 5 is installed on the unloading hole, the U-shaped sleeve rubber ring is installed on the filter hole, and the inclined guide block is installed on the inner side of the concave filter box 171;

[0031] It should be noted that, as described above, the liquid diverted by the flow-guiding component is gathered by the horn-shaped gathering block 18, and the raw materials between several partition plates 3 inside the filter box 1 are mixed by ultrasonic vibration by the ultrasonic brake. The concave filter box 171 on it is stably raised and lowered by the operation of two pairs of lifting winches 16. The solid particles after the mixture reaction are filtered by the raising and lowering of the concave filter box 171. At the same time, the side wall discharge plate 19 is stretched to make the side wall discharge plate 19 rotate stably along the side wall discharge axis 20. The filter holes are sealed by the side wall filter membrane 5, and the liquid is gathered by the inclined flow-guiding block.

[0032] As a preferred embodiment, furthermore, the filter box 1 is provided with a plurality of float level gauges 11 on its inner side.

[0033] As a preferred embodiment, an ozone generator is further provided on the inner side of the filter box 1.

[0034] As a preferred embodiment, furthermore, several horn-shaped damping plates are respectively provided on the inner side of several Z-shaped drainage tubes 9.

[0035] As a preferred embodiment, a pH sensor is further provided on the inner side of the filter box 1.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting fluid circulation treatment structure, comprising: A filter box, a processing support, and a diversion filtration structure are provided. The processing support is installed on the filter box, and the diversion filtration structure is installed on both the filter box and the processing support. The diversion filtration structure comprises: a plurality of partition plates, filter ring blocks, filter membranes, a plurality of diversion components, a plurality of raw material boxes, a plurality of feeding pumps, a plurality of well-shaped spray pipes, and a plurality of filter screening components. A plurality of partition plates are evenly installed on the inner side of the filter box, a filter loop block is installed on the filter box and the partition plates, a filter membrane is installed on the filter loop block, a plurality of flow guiding components are respectively installed on a plurality of partition plates, a plurality of raw material boxes are evenly installed on the processing support, a plurality of feeding pumps are respectively connected to a plurality of raw material boxes, a plurality of well-shaped spray pipes are evenly installed on the processing support, and a plurality of well-shaped spray pipes are respectively connected to a plurality of feeding pumps, and a plurality of filter screening components are installed on the processing support; The drainage assembly includes: a Z-shaped drainage tube, a horizontal telescopic tube, a pair of level gauges, two pairs of horizontal telescopic convex shafts, a spiral telescopic limiting block, a horizontal spiral electromagnet, and a horizontal spiral magnet. The Z-shaped drainage tubes are respectively inserted into the partition plate. The partition plate has a horizontal expansion groove. The horizontal telescopic tube is movably inserted into the inner side of the horizontal expansion groove and is movably fitted onto the Z-shaped drainage tube. A pair of level gauges are respectively installed on the upper and lower sides of the partition plate. The loop-shaped telescopic limiting block is fitted onto the horizontal telescopic tube. Two pairs of horizontal telescopic convex shafts are installed on the loop-shaped telescopic limiting block and are movably inserted into the inner side of the horizontal expansion groove. The horizontal loop electromagnet is installed on the horizontal expansion groove, and the horizontal loop magnet is installed on the loop-shaped telescopic limiting block.

2. The cutting fluid circulation treatment structure according to claim 1, characterized in that, The filtration and screening assembly includes: two pairs of lifting winches, a concave filter box, a horn-shaped aggregating block, an ultrasonic brake, a side wall discharge plate, a side wall discharge shaft, a side wall filter membrane, a U-shaped rubber ring, and an inclined guide block. Two pairs of lifting winches are evenly installed on the processing bracket. The concave filter box is movably inserted between the partition plate and the filter box. The horn-shaped aggregating block is installed on the concave filter box. The ultrasonic brake is installed on the partition plate. The concave filter box has filter holes. The side wall discharge plate is inserted into the filter holes through the side wall discharge shaft. The side wall discharge plate has discharge ports. The side wall filter membrane is installed on the discharge ports. The U-shaped sleeve rubber ring is installed on the filter holes. The inclined guide block is installed on the inner side of the concave filter box.

3. The cutting fluid circulation treatment structure according to claim 2, characterized in that, Several float level gauges are installed inside the filter box.

4. The cutting fluid circulation treatment structure according to claim 3, characterized in that, An ozone generator is installed inside the filter box.

5. The cutting fluid circulation treatment structure according to claim 4, characterized in that, Several horn-shaped damping plates are respectively provided on the inner side of several Z-shaped drainage tubes.

6. The cutting fluid circulation treatment structure according to claim 5, characterized in that, A pH sensor is installed inside the filter box.

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