Burr removing device for processing polycarbonate plate for terrain vehicle

By combining components such as hydraulic cylinders, limit slides, and drive motors, the horizontal and vertical movement of polycarbonate sheets for terrain vehicles is realized, solving the problems of movement and side burr removal in the processing of large sheets in existing devices, and improving the practicality and cleaning effect of the device.

CN223776774UActive Publication Date: 2026-01-09苏州利研新材料科技有限公司
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Patent Information

Application Number
CN202423201171.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-09
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing burr removal devices for terrain vehicles are difficult to move horizontally and cannot effectively remove burrs from the sides of large plates, which reduces the practicality of the device.

Method used

The polycarbonate sheet is moved horizontally by a combination of components such as hydraulic cylinder, limit slide bar, mounting plate, drive motor, limit wheel, and belt. The edges of the sheet are ground and polished by a combination of a fixed frame, drive motor, lead screw, limit rod, hydraulic cylinder, mounting frame, and grinder.

Benefits of technology

The device improves the practicality and functionality of the polycarbonate board burr removal device, enabling easy movement of the board in both horizontal and vertical directions to ensure effective removal of burrs from the board surface and sides.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a burr removing device for processing a polycarbonate plate for a terrain vehicle, relates to the technical field of processing of the polycarbonate plate for the terrain vehicle, is suitable for removing edge burrs during processing of the polycarbonate plate for the terrain vehicle, and comprises a processing table, the transmission wheel is arranged in the processing table and is used for transmission; the limiting driving unit is arranged on the outer surface of the machining table and used for limiting; and the polishing unit is arranged at the top of the machining table and used for polishing. According to the device, the first hydraulic cylinder, the limiting sliding rod, the mounting plate, the fixing plate, the limiting wheel, the first driving motor, the driving wheel and the belt are matched with one another, so that the polycarbonate plate can be conveniently driven to move on the outer surface of the transmission wheel; and a fixing frame, a second driving motor, a lead screw, a limiting rod, a second hydraulic cylinder, a telescopic limiting rod, a mounting frame, a first polisher and a second polisher are matched with one another, so that the edge of the polycarbonate board can be conveniently polished, and the functionality of the removing device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of processing technology for terrain vehicles, specifically to a burr removal device for processing polycarbonate sheets for terrain vehicles. Background Technology

[0002] PC sheet, also known as polycarbonate sheet, polyester sheet, or Kapron sheet, is resistant to weak acids. It is primarily composed of polycarbonate and features high transparency, lightweight, impact resistance, sound insulation, heat insulation, flame retardancy, and aging resistance. It is a high-tech, high-performance, energy-saving, and environmentally friendly plastic sheet, and is therefore commonly used as a raw material in the production of on-road vehicles.

[0003] In the prior art, patent document CN220740488U discloses a burr removal device for processing decorative panels. The device includes a horizontally positioned base with a top plate that can move vertically up and down in the middle. A frame is positioned above the base, and an annular guide rail is mounted on the frame. A slider is mounted on the annular guide rail, and a grinding wheel is mounted at the lower end of the slider. A feeding device and a positioning device are respectively positioned on both sides of the base, and a pushing device is also provided on one side of the base. The use of the feeding and positioning devices ensures that workers do not need to enter the machine to install the panels, guaranteeing worker safety and the accuracy of panel installation. Furthermore, the pushing device further reduces the effort required for workers when unloading materials.

[0004] To address the issues of time-consuming and labor-intensive installation processes for large boards, and the inability to guarantee that the board's position is suitable for burr removal, existing technologies employ feeding and positioning devices. This ensures that workers do not need to enter the machine to install the boards, guaranteeing worker safety and accurate board installation. However, this approach still presents challenges, such as difficulty in moving the boards horizontally and inconvenience in removing burrs from the sides of the boards, thus reducing the practicality of the burr removal device. Utility Model Content

[0005] The purpose of this invention is to provide a burr removal device for processing polycarbonate sheets for terrain vehicles, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A burr removal device for processing polycarbonate sheets for terrain vehicles is applicable to the removal of burrs on the edges of polycarbonate sheets during processing of terrain vehicles. It includes a processing table; a transmission wheel disposed inside the processing table for transmission; a limiting drive unit disposed on the outer surface of the processing table for positioning; and a polishing unit disposed on the top of the processing table for polishing. The limiting drive unit includes an adjustment component disposed on the outer surface of the processing table and a drive component disposed on the outer surface of the adjustment component. The polishing unit includes a moving component disposed on the top of the processing table and a polishing component disposed on the outer surface of the moving component.

[0008] A further improvement of the present invention is that the adjustment component includes a hydraulic cylinder, one side of which is detachably connected to the outer surface of the processing table, and the telescopic end of the hydraulic cylinder is detachably connected to an installation plate. The inner wall of the installation plate is slidably connected to a limiting slide rod that is detachably connected to the inner wall of the processing table.

[0009] By adopting the above technical solution, the position of the mounting plate can be easily adjusted by the cooperation of the hydraulic cylinder, the limit slide rod and the mounting plate.

[0010] A further improvement of the present invention is that the driving assembly includes a fixing plate, the outer surface of the fixing plate is fixedly connected to the outer surface of the mounting plate, a driving motor is detachably connected to the top of the fixing plate, and a limiting wheel that is rotatably connected to the driving end of the driving motor is fixedly connected to the inner wall of the fixing plate.

[0011] A further improvement of this utility model is that a drive wheel is fixedly connected to the bottom of the limiting wheel, and a belt is rotatably connected to the outer surface of the drive wheel.

[0012] By adopting the above technical solution, the polycarbonate plate can be easily driven to move horizontally by the cooperation of a fixed plate, a limiting wheel, a drive motor, a drive wheel, and a belt.

[0013] A further improvement of the present invention is that the moving component includes a fixed frame, the bottom surface of the fixed frame is fixedly connected to the upper surface of the processing table, a second drive motor is detachably connected to one side of the fixed frame, the driving end of the second drive motor is fixedly connected to a lead screw that is rotatably connected to the inner wall of the fixed frame, a moving block is threadedly connected to the outer surface of the lead screw, and a limiting rod that is detachably connected to the inside of the fixed frame is slidably connected to the inner wall of the moving block.

[0014] By adopting the above technical solution, the cooperation of the fixed frame, drive motor, lead screw and limit rod can facilitate the movement of the moving block in the horizontal direction.

[0015] A further improvement of this utility model is that: the bottom surface of the moving block is detachably connected to a hydraulic cylinder and a telescopic limit rod, and the telescopic ends of the hydraulic cylinder and the telescopic limit rod are detachably connected to a mounting bracket.

[0016] By adopting the above technical solution, the hydraulic cylinder and the telescopic limit rod work together to easily drive the mounting frame to move in the vertical direction.

[0017] A further improvement of the present invention is that the polishing assembly includes a first polisher and a second polisher. The outer surface of the first polisher is detachably connected to the outer surface of the mounting frame, and the outer surface of the second polisher is detachably connected to the outer surface of the mounting frame. The polishing wheels of the first polisher and the second polisher are vertically distributed.

[0018] Using the above technical solution, the use of polisher one and polisher two in combination can easily polish the outer surface of the polycarbonate board and remove burrs.

[0019] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0020] 1. This utility model provides a burr removal device for processing polycarbonate sheets for terrain vehicles. The device uses a hydraulic cylinder, a limiting slide rod, a mounting plate, a fixing plate, a limiting wheel, a drive motor, a drive wheel, and a belt to facilitate the movement of the polycarbonate sheet on the outer surface of the drive wheel, thereby increasing the practicality of the burr removal device.

[0021] 2. This utility model provides a burr removal device for processing polycarbonate sheets for terrain vehicles. The device uses a fixed frame, a second drive motor, a lead screw, a limit rod, a second hydraulic cylinder, a telescopic limit rod, a mounting frame, a first grinder, and a second grinder to facilitate grinding and polishing the edges of the polycarbonate sheet, thereby increasing the functionality of the removal device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a front structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the limit drive unit structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the grinding unit structure of this utility model;

[0026] Figure 5 For the present utility model Figure 4 An enlarged schematic diagram.

[0027] In the diagram: 1. Processing table; 2. Transmission wheel; 3. Limit drive unit; 31. Hydraulic cylinder one; 32. Limit slide bar; 33. Mounting plate; 34. Fixing plate; 35. Limit wheel; 36. Drive motor one; 37. Drive wheel; 38. Belt; 4. Grinding unit; 41. Fixing frame; 42. Drive motor two; 43. Lead screw; 44. Limit rod; 45. Hydraulic cylinder two; 46. Telescopic limit rod; 47. Mounting frame; 48. Grinding device one; 49. Grinding device two. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to embodiments: Example

[0029] like Figure 1-5 As shown, this utility model provides a burr removal device for processing polycarbonate sheets for terrain vehicles, including a processing table 1; a transmission wheel 2 disposed inside the processing table 1 for transmission; a limiting drive unit 3 disposed on the outer surface of the processing table 1 for limiting; and a polishing unit 4 disposed on the top of the processing table 1 for polishing. The limiting drive unit 3 includes an adjustment component disposed on the outer surface of the processing table 1 and a drive component disposed on the outer surface of the adjustment component. The polishing unit 4 includes a moving component disposed on the top of the processing table 1 and a polishing component disposed on the outer surface of the moving component. The adjustment component includes a hydraulic cylinder 31, one side of which is detachably connected to the outer surface of the processing table 1. The telescopic end of the hydraulic cylinder 31 is detachably connected to a mounting plate 33. The inner wall of the mounting plate 33 is slidably connected to a limiting slide rod 32 detachably connected to the inner wall of the processing table 1. The drive component includes a fixing plate 34. The outer surface of the fixed plate 34 is fixedly connected to the outer surface of the mounting plate 33. The top of the fixed plate 34 is detachably connected to the drive motor 36. The drive end of the drive motor 36 is fixedly connected to the limiting wheel 35, which is rotatably connected to the inner wall of the fixed plate 34. The bottom of the limiting wheel 35 is fixedly connected to the drive wheel 37. The outer surface of the drive wheel 37 is rotatably connected to the belt 38. When using the polycarbonate sheet burr removal device, the polycarbonate sheet to be processed is first placed on the outer surface of the drive wheel 2. Then, the hydraulic cylinder 31 is started, which drives the mounting plate 33 to move under the limit of the limiting slide bar 32, thereby facilitating the adjustment of the distance between the limiting wheels 35, so as to clamp the polycarbonate sheet. After adjusting to the appropriate position, the drive motor 36 is started to drive the limiting wheel 35 to rotate, which in turn drives the multiple limiting wheels 35 to rotate synchronously with the drive wheel 37 and the belt 38, thereby driving the polycarbonate sheet to move in the horizontal direction. Example

[0030] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the moving component includes a fixed frame 41, the bottom surface of the fixed frame 41 is fixedly connected to the upper surface of the processing table 1, a second drive motor 42 is detachably connected to one side of the fixed frame 41, the driving end of the second drive motor 42 is fixedly connected to a lead screw 43 rotatably connected to the inner wall of the fixed frame 41, a moving block is threadedly connected to the outer surface of the lead screw 43, a limiting rod 44 is slidably connected to the inner wall of the moving block and detachably connected to the inside of the fixed frame 41, a second hydraulic cylinder 45 and a telescopic limiting rod 46 are detachably connected to the bottom surface of the moving block, and a mounting bracket 47 is detachably connected to the telescopic ends of both the second hydraulic cylinder 45 and the telescopic limiting rod 46. The polishing component includes a first polisher 48 and a second polisher 49, the outer surface of the first polisher 48 is connected to the upper surface of the processing table 1, and a second drive motor 42 is detachably connected to the inner wall of the moving block and detachably connected to the inner wall of the fixed frame 41. The outer surface of the mounting bracket 47 is detachably connected, and the outer surface of the second grinder 49 is detachably connected to the outer surface of the mounting bracket 47. The polishing wheels of the first grinder 48 and the second grinder 49 are vertically distributed. When the polycarbonate sheet moves horizontally, the second drive motor 42 is started to drive the lead screw 43 to rotate, thereby driving the moving block to move horizontally. After moving to the appropriate position, the second hydraulic cylinder 45 is started in conjunction with the telescopic limit rod 46 to drive the mounting bracket 47 to rise and fall, so that the first grinder 48 is attached to the upper surface of the polycarbonate sheet, thereby polishing the upper surface of the polycarbonate sheet. When it is necessary to polish the side of the polycarbonate sheet, the second grinder 49 is raised so that the grinding end of the second grinder 49 is attached to the side of the polycarbonate sheet, thereby facilitating the removal of the burrs on the side of the polycarbonate sheet.

[0031] The working principle of the burr removal device for processing polycarbonate sheets for this type of terrain vehicle will be explained in detail below.

[0032] like Figure 1-5As shown, when using the polycarbonate sheet burr removal device, the polycarbonate sheet to be processed is first placed on the outer surface of the transmission wheel 2. Then, the hydraulic cylinder 31 is activated, driving the mounting plate 33 to move under the limit of the limiting slide rod 32, thereby facilitating the adjustment of the distance between the limiting wheels 35, thus clamping the polycarbonate sheet. After adjusting to the appropriate position, the drive motor 36 is activated to drive the limiting wheels 35 to rotate, which in turn, in conjunction with the drive wheel 37 and belt 38, drives multiple limiting wheels 35 to rotate synchronously, thereby driving the polycarbonate sheet to move horizontally. When the polycarbonate sheet is in the... When moving horizontally, the drive motor 42 is started to drive the lead screw 43 to rotate, thereby driving the moving block to move horizontally. After moving to the appropriate position, the hydraulic cylinder 45 is started in conjunction with the telescopic limit rod 46 to drive the mounting frame 47 to rise and fall, so that the polisher 48 is attached to the upper surface of the polycarbonate board, thereby polishing the upper surface of the polycarbonate board. When it is necessary to polish the side of the polycarbonate board, the polisher 49 is raised so that the polishing end of the polisher 49 is attached to the side of the polycarbonate board, thereby facilitating the removal of the burrs on the side of the polycarbonate board.

[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A burr removal device for processing polycarbonate sheets for terrain vehicles, suitable for removing burrs from the edges during the processing of polycarbonate sheets for terrain vehicles, including a processing table (1). A transmission wheel (2) is installed inside the processing table (1) for transmission. A limit drive unit (3) is provided on the outer surface of the processing table (1) for limiting the position. And a polishing unit (4) disposed on top of the processing table (1) for polishing, characterized in that: The limiting drive unit (3) includes an adjustment component disposed on the outer surface of the processing table (1) and a drive component disposed on the outer surface of the adjustment component. The polishing unit (4) includes a moving component disposed on the top of the processing table (1) and a polishing component disposed on the outer surface of the moving component.

2. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 1, characterized in that: The adjustment assembly includes a hydraulic cylinder (31), one side of which is detachably connected to the outer surface of the processing table (1), and the telescopic end of the hydraulic cylinder (31) is detachably connected to an mounting plate (33). The inner wall of the mounting plate (33) is slidably connected to a limiting slide rod (32) that is detachably connected to the inner wall of the processing table (1).

3. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 2, characterized in that: The drive assembly includes a fixed plate (34), the outer surface of the fixed plate (34) is fixedly connected to the outer surface of the mounting plate (33), the top of the fixed plate (34) is detachably connected to a drive motor (36), and the drive end of the drive motor (36) is fixedly connected to a limiting wheel (35) that is rotatably connected to the inner wall of the fixed plate (34).

4. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 3, characterized in that: The bottom of the limiting wheel (35) is fixedly connected to the drive wheel (37), and the outer surface of the drive wheel (37) is rotatably connected to the belt (38).

5. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 1, characterized in that: The moving component includes a fixed frame (41), the bottom surface of which is fixedly connected to the upper surface of the processing table (1). A second drive motor (42) is detachably connected to one side of the fixed frame (41). A lead screw (43) is fixedly connected to the drive end of the second drive motor (42) and is rotatably connected to the inner wall of the fixed frame (41). A moving block is threadedly connected to the outer surface of the lead screw (43). A limiting rod (44) is slidably connected to the inner wall of the moving block and is detachably connected to the inside of the fixed frame (41).

6. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 5, characterized in that: The bottom surface of the movable block is detachably connected to a hydraulic cylinder (45) and a telescopic limit rod (46), and the telescopic ends of the hydraulic cylinder (45) and the telescopic limit rod (46) are detachably connected to a mounting bracket (47).

7. The burr removal device for processing polycarbonate sheets for terrain vehicles according to claim 6, characterized in that: The polishing assembly includes a first polisher (48) and a second polisher (49). The outer surface of the first polisher (48) is detachably connected to the outer surface of the mounting bracket (47), and the outer surface of the second polisher (49) is detachably connected to the outer surface of the mounting bracket (47). The polishing wheels of the first polisher (48) and the second polisher (49) are vertically distributed.

Citation Information

Patent Citations

  • Burr removing device for decorative plate processing

    CN220740488U