Lens milling cutter abrasion detection device
The lens milling cutter wear detection device automatically monitors the wear of milling cutters using an adjustment mechanism, a detection mechanism, and a distance measuring mechanism. This solves the problem of decreased lens processing accuracy caused by milling cutter wear, achieves efficient tool replacement prompts, and improves production efficiency.
Patent Information
- Application Number
- CN202520207785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Wear of existing milling tools leads to a decrease in lens machining accuracy, and current technology makes it difficult to effectively monitor and replace the tools in a timely manner.
A lens milling cutter wear detection device was designed. By coordinating the adjustment mechanism, detection mechanism and ranging mechanism, the device uses a pressing head and alarm button to detect cutter wear. Combined with photoelectric switch and transparent optical disc, it achieves automatic monitoring and timely alarm prompts to replace the cutter head.
It enables the detection of wear on milling cutters of different specifications, ensuring machining accuracy, reducing manual intervention, and improving production efficiency.
Smart Images

Figure CN223776778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lens processing equipment technology, specifically a lens milling cutter wear detection device. Background Technology
[0002] With the rapid development of optoelectronic technology, medical imaging, aerospace, and other fields, the demand for high-performance optical lenses is constantly increasing. For example, medical imaging equipment, optical communication systems, and optical display devices all require high-quality optical lenses. Consumer electronics products such as smartphones, tablets, and digital cameras extensively use optical lenses and optical imaging systems, driving a significant demand for optical lenses. Compared to traditional polishing processes, milling machines can significantly improve the processing efficiency of optical lenses and shorten the production cycle. Milling machines have a high degree of automation, enabling automated control of lens loading, unloading, clamping, and processing, thus reducing labor costs.
[0003] However, wear of existing milling cutters leads to decreased machining accuracy, and surface shape errors and roughness of the lens directly affect optical performance. Therefore, this application designs a lens milling cutter wear detection device that can monitor the degree of lens wear during milling and promptly remind the user to replace the cutter. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] In view of the problems existing in the use of the above and / or lens milling cutter wear detection device, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a lens milling cutter wear detection device. When the pressing head moves with the threaded block until the alarm button is pressed, the alarm device connected to the alarm button sounds an alarm, indicating that the cutter is severely worn and needs to be replaced. This device can detect milling cutters of different specifications. The initial position of the pressing head can be controlled by rotating the hand-tightening knob, and the initial distance between the pressing head and the alarm button can be controlled to meet the detection of the wear degree of milling cutters of different specifications.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A lens milling cutter wear detection device, comprising:
[0009] The adjustment mechanism includes a guide rail, a variable frequency motor disposed on the side wall of the guide rail, a threaded rod disposed on the output end of the variable frequency motor, and a threaded block that cooperates with the threaded rod.
[0010] The detection mechanism includes a threaded seat disposed on the side wall of the threaded block, a hand-tightening knob that cooperates with the threaded seat, a pressing head disposed at the front end of the hand-tightening knob, and an alarm button disposed on the side wall of the guide rail.
[0011] A ranging mechanism, comprising a transparent optical disc disposed at the top of a threaded rod and a photoelectric switch cooperating with the transparent optical disc;
[0012] A lens milling mechanism that moves with the threaded block.
[0013] As a preferred embodiment of the lens milling cutter wear detection device of this utility model, the lens milling mechanism includes a milling motor disposed on the side wall of the thread block and a milling cutter disposed at the output end of the milling motor.
[0014] In a preferred embodiment of the lens milling cutter wear detection device of this utility model, the top of the hand-tightening knob is provided with a rotating end, and the side wall of the rotating end is provided with anti-slip texture.
[0015] In a preferred embodiment of the lens milling cutter wear detection device of this utility model, the transparent optical disc has 12 light-transmitting holes distributed around its sidewall, and the light-emitting end and the receiving end of the photoelectric switch are respectively disposed on both sides of the transparent optical disc.
[0016] In a preferred embodiment of the lens milling cutter wear detection device of this utility model, a bracket is provided on the side wall of the milling motor, and the bracket is fixedly connected to the side wall of the threaded block.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This lens milling cutter wear detection device moves the pressing head along with the threaded block until the alarm button is pressed. When the alarm button is pressed, the alarm device connected to the alarm button sounds an alarm, indicating that the cutter is severely worn and needs to be replaced. It can detect milling cutters of different specifications. The initial position of the pressing head can be controlled by rotating the hand-tightening knob, and the initial distance between the pressing head and the alarm button can be controlled, which can meet the detection of the wear degree of milling cutters of different specifications. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a schematic diagram of the overall first-view structure of the lens milling cutter wear detection device of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall second-view structure of the lens milling cutter wear detection device of this utility model.
[0021] 100. Adjustment mechanism; 110. Guide rail; 120. Variable frequency motor; 130. Threaded rod; 140. Threaded block; 200. Detection mechanism; 210. Threaded seat; 220. Hand-tightening knob; 221. Rotating end; 230. Pressing head; 240. Alarm button; 300. Distance measuring mechanism; 310. Transparent optical disc; 320. Photoelectric switch; 400. Lens milling mechanism; 410. Milling motor; 420. Milling cutter; 411. Bracket. Detailed Implementation
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure will not be enlarged to scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0025] This utility model provides a lens milling cutter wear detection device. When the pressing head moves with the threaded block until the alarm button is pressed, the alarm device connected to the alarm button sounds an alarm, indicating that the cutter is severely worn and needs to be replaced. It can detect milling cutters of different specifications. The initial position of the pressing head and the initial distance between the pressing head and the alarm button can be controlled by rotating the hand-tightening knob, which can be used to detect the wear degree of milling cutters of different specifications.
[0026] Figures 1-2 The diagram shown is a structural schematic of one embodiment of the lens milling cutter wear detection device of this utility model. Please refer to [link / reference]. Figures 1-2 The lens milling cutter wear detection device of this embodiment includes an adjustment mechanism 100, a detection mechanism 200, a distance measuring mechanism 300, and a lens milling mechanism 400.
[0027] The adjustment mechanism 100 drives the threaded rod 130 via the variable frequency motor 120 to control the threaded block 140 to move along the guide rail 110, thereby moving the lens milling mechanism 400 to achieve milling of the lens to different depths. Specifically, the adjustment mechanism 100 includes a guide rail 110, a variable frequency motor 120 disposed on the side wall of the guide rail 110, a threaded rod 130 disposed on the output end of the variable frequency motor 120, and a threaded block 140 that cooperates with the threaded rod 130.
[0028] When the pressing head 230 of the detection mechanism 200 moves with the threaded block 140 until the alarm button 240 is pressed, the alarm connected to the alarm button 240 sounds an alarm, indicating that the tool is severely worn and the tool head needs to be replaced. This is to meet the detection of milling tools 420 of different specifications. The initial position of the pressing head 230 is controlled by rotating the hand-tightening knob 220, and the initial distance between the pressing head 230 and the alarm button 240 is controlled to meet the detection of the wear degree of milling tools 420 of different specifications. Specifically, the detection mechanism 200 includes a threaded seat 210 disposed on the side wall of the threaded block 140, a hand-tightening knob 220 that cooperates with the threaded seat 210, a pressing head 230 disposed at the front end of the hand-tightening knob 220, and an alarm button 240 disposed on the side wall of the guide rail 110. In this embodiment, the top of the hand-tightening knob 220 is provided with a rotating end 221, and the side wall of the rotating end 221 is provided with anti-slip texture.
[0029] The ranging mechanism 300 cooperates with the light-transmitting holes on the transparent optical disc 310 through the photoelectric switch 320. The photoelectric switch 320 detects one light signal, which means that the threaded rod 130 rotates 1 / 12 turn, that is, the threaded block 140 moves 1 / 12 of the length of the threaded rod 130 pitch. With the help of an external controller, the distance between the tool and the lens can be flexibly controlled to realize milling operations of different degrees. Specifically, the ranging mechanism 300 includes a transparent optical disc 310 set at the top of the threaded rod 130 and a photoelectric switch 320 cooperating with the transparent optical disc 310. In this embodiment, the transparent optical disc 310 has 12 light-transmitting holes distributed around the side wall of the side wall. The light-emitting end and the receiving end of the photoelectric switch 320 are respectively set on both sides of the transparent optical disc 310.
[0030] The lens milling mechanism 400 controls the rotation of the milling cutter 420 via the milling motor 410 to process the lens. Specifically, the lens milling mechanism 400 moves with the threaded block 140. In this embodiment, the lens milling mechanism 400 includes a milling motor 410 disposed on the side wall of the threaded block 140 and a milling cutter 420 disposed at the output end of the milling motor 410. A bracket 411 is provided on the side wall of the milling motor 410, and the bracket 411 is fixedly connected to the side wall of the threaded block 140.
[0031] Combination Figures 1-2The lens milling cutter wear detection device of this embodiment is used as follows: A variable frequency motor 120 drives a threaded rod 130 to control a threaded block 140 to move along a guide rail 110, thereby moving the lens milling mechanism 400. A photoelectric switch 320, in conjunction with a light-transmitting hole on a transparent disc 310, detects a light signal once, indicating that the threaded rod 130 has rotated 1 / 12 of a turn, meaning the threaded block 140 has moved 1 / 12 of the thread pitch of the threaded rod 130. With the help of an external controller, it can flexibly... The distance between the control tool and the lens is controlled to achieve milling operations of different degrees. When the pressing head 230 moves with the threaded block 140 until the alarm button 240 is pressed, the alarm device connected to the alarm button 240 sounds an alarm, indicating that the tool is severely worn and the tool head needs to be replaced. This meets the requirements for detecting the wear of milling tools 420 of different specifications. The initial position of the pressing head 230 is controlled by rotating the hand-tightening knob 220, which controls the initial distance between the pressing head 230 and the alarm button 240, thus meeting the requirements for detecting the wear degree of milling tools 420 of different specifications.
[0032] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A lens milling cutter wear detection device, characterized in that, include: Adjustment mechanism (100) includes a guide rail (110), a variable frequency motor (120) disposed on the side wall of the guide rail (110), a threaded rod (130) disposed on the output end of the variable frequency motor (120), and a threaded block (140) cooperating with the threaded rod (130). The detection mechanism (200) includes a threaded seat (210) disposed on the side wall of the threaded block (140), a hand-tightening knob (220) cooperating with the threaded seat (210), a pressing head (230) disposed at the front end of the hand-tightening knob (220), and an alarm button (240) disposed on the side wall of the guide rail (110). The ranging mechanism (300) includes a transparent optical disc (310) disposed at the top of the threaded rod (130) and a photoelectric switch (320) cooperating with the transparent optical disc (310); Lens milling mechanism (400), which moves with threaded block (140).
2. The lens milling cutter wear detection device according to claim 1, characterized in that, The lens milling mechanism (400) includes a milling motor (410) disposed on the side wall of the threaded block (140) and a milling cutter (420) disposed at the output end of the milling motor (410).
3. The lens milling cutter wear detection device according to claim 2, characterized in that, The top of the hand-twisted knob (220) is provided with a rotating end (221), and the side wall of the rotating end (221) is provided with anti-slip texture.
4. The lens milling cutter wear detection device according to claim 3, characterized in that, The transparent optical disc (310) has 12 light-transmitting holes distributed around its sidewall, and the light-emitting end and the receiving end of the photoelectric switch (320) are respectively located on both sides of the transparent optical disc (310).
5. The lens milling cutter wear detection device according to claim 4, characterized in that, The milling motor (410) has a bracket (411) on its side wall, and the bracket (411) is fixedly connected to the side wall of the threaded block (140).