Automatic production device for high-strength guniting pipe

Abstract

The utility model relates to the technical field of guniting pipe machining, in particular to a high-strength guniting pipe automatic production device which comprises a base and a first shell, the rear end of the right side of the base is fixedly connected with a bent plate, and the right side of the outer wall of the bent plate is fixedly connected with a second hydraulic cylinder. The output end of the second hydraulic cylinder is fixedly connected with a third servo motor, and an output shaft of the third servo motor is fixedly connected with a cutting knife. Through cooperation of a guniting pipe clamping structure and a guniting pipe feeding structure, an output shaft of a first servo motor rotates to drive a rack to slide rightwards on a first sliding rod, so that a guniting pipe moves rightwards, and an output shaft of a second servo motor rotates to drive two clamping blocks to relatively slide on a second sliding rod until the clamping blocks abut against the guniting pipe. The guniting pipe is fixed, shaking of the guniting pipe in the moving process is reduced, and complex preparation work of operators is avoided.

Description

Technical Field

[0001] This utility model relates to the field of shotcrete pipe processing technology, specifically to an automated production device for high-strength shotcrete pipes. Background Technology

[0002] In many industries such as construction, mining, and chemical engineering, shotcreting is an important construction process. Shotcreting requires shotcreting pipes, and the cutting process is extremely critical in the production of shotcreting pipes. The cutting of rigid shotcreting pipes is mostly done manually, which relies entirely on the manual operation skills and experience of workers, making it difficult to ensure the flatness and perpendicularity of the cut.

[0003] For example, a hose production device with authorization announcement number "CN 208034747U" uses a roller to press the hose as it moves within a V-groove. The roller reduces friction between the hose and the V-groove, and the cutting position can be accurately determined based on the markings on both sides of the V-groove. This eliminates the need for manual hose movement, and the movement distance is precisely controlled, reducing worker workload and improving cutting efficiency. Traditional methods for cutting rigid sprayed pipes have many drawbacks. In the traditional manual operation mode, workers must hold the cutting tool to cut the sprayed pipe, which is highly dependent on their experience and physical strength. Furthermore, the lack of stable clamping makes the sprayed pipe prone to shaking during cutting, making it difficult to guarantee cutting accuracy. Each cut also requires tedious preparation work, including measuring the cutting length and adjusting the cutting angle, which limits the cutting output per unit time. Utility Model Content

[0004] The purpose of this invention is to solve the problems of the shotcrete pipe being prone to shaking during the cutting process, making it difficult to guarantee cutting accuracy, and requiring workers to perform tedious preparation work for each cut, resulting in low work efficiency. Therefore, a high-strength shotcrete pipe automated production device is proposed.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Design an automated production device for high-strength shotcrete pipes, including a base and a first housing. The first housing is fixedly connected to the upper left side of the base. The interior of the first housing is provided with a shotcrete pipe feeding structure. A bending plate is fixedly connected to the rear end of the right side of the base. A second hydraulic cylinder is fixedly connected to the right side of the outer wall of the bending plate. A third servo motor is fixedly connected to the output end of the second hydraulic cylinder. A cutting blade is fixedly connected to the output shaft of the third servo motor.

[0007] Preferably, the spray pipe feeding structure includes a first servo motor, the outer wall of which is fixedly connected to the rear end of the first housing, a disk fixedly connected to the output shaft of the first servo motor, both ends of the disk's rotating shaft being rotatably connected to the first housing via bearings, a chuck fixedly connected to the outer wall of the disk's rotating shaft, a cylinder fixedly connected to the outer wall of the disk, the outer wall of the chuck fitting against a grooved wheel, both ends of the grooved wheel's rotating shaft being rotatably connected to the first housing via bearings, a gear fixedly connected to the outer wall of the grooved wheel's end rotating shaft, the gear meshing with a rack, the end of the rack being slidably connected to a first slide rod, both ends of the first slide rod being fixedly connected to the first housing, and the outer wall of the rack being slidably connected to the first housing.

[0008] Preferably, the right end of the rack is fixedly connected to a second housing, and the interior of the second housing is provided with a spray pipe clamping structure.

[0009] Preferably, the shotcrete pipe clamping structure includes a second servo motor. The outer wall of the second servo motor is fixedly connected to the rear end of the second housing. A round rod is fixedly connected to the output shaft of the second servo motor. Both ends of the round rod are rotatably connected to the second housing through bearings. A first bevel gear is fixedly connected to the outer walls on both sides of the round rod. The first bevel gear meshes with the second bevel gear. The rotation shaft of the second bevel gear is fixedly connected to a cam. The rotation shaft of the cam is rotatably connected to the second housing through bearings. The outer wall of the cam abuts against the clamping block. Both sides of the inner wall of the clamping block are slidably connected to a second slide rod. The outer wall of the second slide rod is sleeved with a spring. Both ends of the spring are fixedly connected to the clamping block and the second housing, respectively.

[0010] Preferably, the outer wall of the clamping block is slidably connected to the second housing, and both ends of the second slide rod are fixedly connected to the second housing.

[0011] Preferably, the first hydraulic cylinder is fixedly connected to the left and right sides of the second hydraulic cylinder, and a pressure plate is fixedly connected to the output end of the first hydraulic cylinder.

[0012] The present invention proposes an automated production device for high-strength shotcrete pipes, the advantages of which are as follows: Through the cooperation of the shotcrete pipe clamping structure and the shotcrete pipe feeding structure, the output shaft of the first servo motor rotates to drive the disc to rotate, the disc rotation drives the chuck and cylinder to rotate, when the disc is no longer in contact with the grooved wheel, the grooved wheel is no longer limited, when the cylinder rotates into the groove processed by the grooved wheel, the rotation of the cylinder causes the grooved wheel to rotate, the rotation of the grooved wheel drives the gear to rotate, the gear rotation drives the rack to slide to the right on the first slide rod, thereby moving the shotcrete pipe to the right, the output shaft of the second servo motor rotates to drive the disc to rotate, the cylinder rotation drives the rack to slide to the right on the first slide rod, thereby moving the shotcrete pipe to the right, the output shaft of the second servo motor rotates to drive the rack to rotate, the cylinder rotation drives ... The rod rotates, which in turn drives the two first bevel gears to rotate. The rotation of the first bevel gears causes the two second bevel gears to rotate in opposite directions. The rotation of the second bevel gears drives the two cams to rotate, and the rotation of the cams causes the two clamping blocks to slide relative to each other on the second slide rod. At this time, the spring is compressed, so the spring always has a rebound force that keeps the clamping blocks in contact with the cams. An arc-shaped rubber block is installed at the position where the clamping blocks contact the shotcrete pipe. Until the clamping blocks are pressed tightly against the shotcrete pipe, the shotcrete pipe is fixed, reducing the shaking of the shotcrete pipe during movement and avoiding complicated preparation work for the operators. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 for Figure 1 A front sectional view;

[0015] Figure 3 for Figure 1 Partial top sectional view of the second shell in the middle;

[0016] Figure 4 for Figure 3 Left sectional view;

[0017] Figure 5 for Figure 2 A partial front sectional view of the first shell in the middle;

[0018] Figure 6 for Figure 5 Top sectional view;

[0019] Figure 7 for Figure 6 A partial left-side sectional view;

[0020] Figure 8 for Figure 5 A partial 3D schematic diagram.

[0021] In the diagram: 1. Base, 2. First housing, 3. Shotcrete pipe feeding structure, 301. First servo motor, 302. Disc, 303. Chuck, 304. Cylinder, 305. Grooved wheel, 306. Gear, 307. Rack, 308. First slide bar, 4. Second housing, 5. Shotcrete pipe clamping structure, 501. Second servo motor, 502. Round rod, 503. First bevel gear, 504. Second bevel gear, 505. Cam, 506. Clamping block, 507. Second slide bar, 508. Spring, 6. Bending plate, 7. First hydraulic cylinder, 8. Pressure plate, 9. Second hydraulic cylinder, 10. Third servo motor, 11. Cutting blade. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] See attached document Figure 1-8 In this embodiment, an automated production device for high-strength shotcrete pipes includes a base 1 and a first housing 2. The first housing 2 is fixedly connected to the upper left side of the base 1. The shotcrete pipe feeding structure 3 is provided inside the first housing 2. A bending plate 6 is fixedly connected to the rear end of the right side of the base 1. A second hydraulic cylinder 9 is fixedly connected to the right side of the outer wall of the bending plate 6. The model of the second hydraulic cylinder 9 is selected according to actual needs and can meet the working requirements.

[0024] The output end of the second hydraulic cylinder 9 is fixedly connected to the third servo motor 10. The output shaft of the third servo motor 10 is fixedly connected to the cutting blade 11. The right end of the rack 307 is fixedly connected to the second housing 4. The interior of the second housing 4 is provided with a spray pipe clamping structure 5. The outer wall of the clamping block 506 is slidably connected to the second housing 4. The clamping block 506 slides inside the second housing 4. Both ends of the second slide rod 507 are fixedly connected to the second housing 4. The left and right sides of the second hydraulic cylinder 9 are fixedly connected to the first hydraulic cylinder 7. The model of the first hydraulic cylinder 7 is selected according to actual needs, and only needs to meet the working requirements are selected. The output end of the first hydraulic cylinder 7 is fixedly connected to the pressure plate 8.

[0025] See attached document Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8The shotcrete pipe feeding structure 3 includes a first servo motor 301. The outer wall of the first servo motor 301 is fixedly connected to the rear end of the first housing 2. The output shaft of the first servo motor 301 is fixedly connected to a disc 302. Both ends of the rotating shaft of the disc 302 are rotatably connected to the first housing 2 through bearings. The disc 302 rotates inside the first housing 2 through the bearings. A chuck 303 is fixedly connected to the outer wall of the rotating shaft of the disc 302. A cylinder 304 is fixedly connected to the outer wall of the disc 302. The outer wall of the chuck 303 is in contact with a grooved wheel 305. The chuck 303 limits the grooved wheel 305.

[0026] Both ends of the rotating shaft of the grooved wheel 305 are rotatably connected to the first housing 2 through bearings. A gear 306 is fixedly connected to the outer wall of the rotating shaft at the end of the grooved wheel 305. The gear 306 meshes with the rack 307. The end of the rack 307 is slidably connected to the first slide rod 308. The rack 307 slides on the first slide rod 308. Both ends of the first slide rod 308 are fixedly connected to the first housing 2. The outer wall of the rack 307 is slidably connected to the first housing 2. The rack 307 slides inside the first housing 2.

[0027] See attached document Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 The shotcrete pipe clamping structure 5 includes a second servo motor 501. The outer wall of the second servo motor 501 is fixedly connected to the rear end of the second housing 4. The output shaft of the second servo motor 501 is fixedly connected to a round rod 502. Both ends of the round rod 502 are rotatably connected to the second housing 4 through bearings. The round rod 502 rotates inside the second housing 4 through the bearings. The outer walls on both sides of the round rod 502 are fixedly connected to a first bevel gear 503. The first bevel gear 503 meshes with the second bevel gear 504. The rotation of the first bevel gear 503 drives the second bevel gear 504 to rotate.

[0028] The rotating shaft of the second bevel gear 504 is fixedly connected to the cam 505. The rotating shaft of the cam 505 is rotatably connected to the second housing 4 through a bearing. The cam 505 rotates inside the second housing 4 through the bearing. The outer wall of the cam 505 abuts against the clamping block 506. Both sides of the inner wall of the clamping block 506 are slidably connected to the second slide rod 507. The outer wall of the second slide rod 507 is sleeved with the spring 508. The model of the spring 508 is selected according to actual needs, and only needs to meet the working requirements are selected. The two ends of the spring 508 are fixedly connected to the clamping block 506 and the second housing 4 respectively.

[0029] Working principle:

[0030] Automated production of high-strength shotcrete pipes: The cutting process is extremely critical in the production of shotcrete pipes.

[0031] Clamping of the shotcrete pipe:

[0032] Place the high-strength, rigid shotcrete pipe that needs to be cut into the groove at the upper end of the base 1, with the left side of the shotcrete pipe positioned between the two clamping blocks 506. Connect the external power supply to the second servo motor 501 and start the second servo motor 501. The output shaft of the second servo motor 501 rotates, driving the round rod 502 to rotate (e.g., Figure 4 The rotation of the round rod 502 drives the two first bevel gears 503 to rotate. The rotation of the first bevel gears 503 causes the two second bevel gears 504 to rotate. The two second bevel gears 504 rotate in opposite directions. The rotation of the second bevel gears 504 drives the two cams 505 to rotate. The rotation of the cams 505 causes the two clamping blocks 506 to slide relative to each other on the second slide rod 507. At this time, the spring 508 is compressed, so the spring 508 always has a rebound force that keeps the clamping blocks 506 in contact with the cams 505. An arc-shaped rubber block is installed at the position where the clamping blocks 506 contact the spray pipe. Until the clamping blocks 506 and the spray pipe are pressed tightly together, the spray pipe is fixed and the second servo motor 501 is turned off.

[0033] Movement of the shotcrete pipe:

[0034] When the external power supply of the first servo motor 301 is connected and the first servo motor 301 is started, the output shaft of the first servo motor 301 rotates, driving the disk 302 to rotate (e.g. Figure 6The rotation of disc 302 drives chuck 303 and cylinder 304 to rotate. When disc 302 is no longer in contact with grooved wheel 305, it no longer limits grooved wheel 305. When cylinder 304 rotates into the groove processed by grooved wheel 305, the rotation of cylinder 304 causes grooved wheel 305 to rotate. The rotation of grooved wheel 305 drives gear 306 to rotate. The rotation of gear 306 drives rack 307 to slide to the right on first slide rod 308, thereby moving the shotcrete pipe to the right. When cylinder 304 disengages from the groove processed by grooved wheel 305, chuck 303 begins to contact grooved wheel 305, limiting grooved wheel 305 and preventing it from rotating. To further explain, cylinder 304 ensures that grooved wheel 305 rotates at the same angle each time, thus ensuring that the shotcrete pipe moves the same length and that the cutting size is consistent each time. At this time, two first hydraulic cylinders 7 are activated. The movement of two first hydraulic cylinders 7 drives pressure plate 8 to move downward, thereby fixing the shotcrete pipe and connecting the circuit. When the external power supply of the third servo motor 10 is connected, the third servo motor 10 is started. The output shaft of the third servo motor 10 rotates, driving the cutting blade 11 to rotate. The second hydraulic cylinder 9 is started, and the second hydraulic cylinder 9 drives the cutting blade 11 to rotate while moving downward, thereby cutting the shotcrete pipe. After the cutting is completed, the two hydraulic cylinders are reset, and the cut shotcrete pipe is taken out. The shotcrete pipe can be continuously cut in the above way. There is no need to manually adjust the shotcrete pipe during the cutting process, thereby achieving the purpose of automated production of shotcrete pipe. After the shotcrete pipe is cut, the second servo motor 501 is started. The output shaft of the second servo motor 501 reverses, causing the two clamps 506 to move away from the shotcrete pipe. The second servo motor 501 is turned off, and the first servo motor 301 is started. The output shaft of the first servo motor 301 reverses, causing the two clamps 506 to return to their original positions. The first servo motor 301 is turned off for the next use, thus completing the working process of the high-strength shotcrete pipe automated production device.

[0035] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. An automated production device for high-strength shotcrete pipes, comprising a base (1) and a first housing (2), wherein the first housing (2) is fixedly connected to the upper left side of the base (1), characterized in that: The first housing (2) is provided with a spray pipe feeding structure (3) inside. A bending plate (6) is fixedly connected to the rear end of the right side of the base (1). A second hydraulic cylinder (9) is fixedly connected to the right side of the outer wall of the bending plate (6). A third servo motor (10) is fixedly connected to the output end of the second hydraulic cylinder (9). A cutting blade (11) is fixedly connected to the output shaft of the third servo motor (10).

2. The automated production device for high-strength shotcrete pipes according to claim 1, characterized in that: The shotcrete pipe feeding structure (3) includes a first servo motor (301), the outer wall of which is fixedly connected to the rear end of the first housing (2). The output shaft of the first servo motor (301) is fixedly connected to a disc (302). Both ends of the rotating shaft of the disc (302) are rotatably connected to the first housing (2) through bearings. A chuck (303) is fixedly connected to the outer wall of the rotating shaft of the disc (302). A cylinder (304) is fixedly connected to the outer wall of the disc (302). The outer wall of the grooved wheel (305) is in contact with the grooved wheel (305). Both ends of the rotating shaft of the grooved wheel (305) are rotatably connected to the first housing (2) through bearings. A gear (306) is fixedly connected to the outer wall of the rotating shaft at the end of the grooved wheel (305). The gear (306) meshes with the rack (307). The end of the rack (307) is slidably connected to the first slide rod (308). Both ends of the first slide rod (308) are fixedly connected to the first housing (2). The outer wall of the rack (307) is slidably connected to the first housing (2).

3. The automated production device for high-strength shotcrete pipes according to claim 2, characterized in that: The right end of the rack (307) is fixedly connected to a second housing (4), and the interior of the second housing (4) is provided with a shotcrete pipe clamping structure (5).

4. The automated production device for high-strength shotcrete pipes according to claim 3, characterized in that: The shotcrete pipe clamping structure (5) includes a second servo motor (501). The outer wall of the second servo motor (501) is fixedly connected to the rear end of the second housing (4). A round rod (502) is fixedly connected to the output shaft of the second servo motor (501). Both ends of the round rod (502) are rotatably connected to the second housing (4) through bearings. A first bevel gear (503) is fixedly connected to the outer walls on both sides of the round rod (502). The first bevel gear (503) meshes with the second bevel gear (504). The rotating shaft of the second bevel gear (504) is fixedly connected to the cam (505). The rotating shaft of the cam (505) is rotatably connected to the second housing (4) through a bearing. The outer wall of the cam (505) abuts against the clamping block (506). Both sides of the inner wall of the clamping block (506) are slidably connected to the second slide rod (507). The outer wall of the second slide rod (507) is sleeved with the spring (508). The two ends of the spring (508) are fixedly connected to the clamping block (506) and the second housing (4) respectively.

5. The automated production device for high-strength shotcrete pipes according to claim 4, characterized in that: The outer wall of the clamping block (506) is slidably connected to the second housing (4), and both ends of the second slide rod (507) are fixedly connected to the second housing (4).

6. The automated production device for high-strength shotcrete pipes according to claim 1, characterized in that: The first hydraulic cylinder (7) is fixedly connected to the left and right sides of the second hydraulic cylinder (9), and the output end of the first hydraulic cylinder (7) is fixedly connected to the pressure plate (8).

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