Electrostatic separator for cleaning plastic sheets
By using the pulverizing and electrostatic impurity removal components of the electrostatic separator, the problem of residual metal particles in plastic masterbatch is solved, enabling clean production of plastic products and avoiding clogging and performance impact on injection molding machines.
Patent Information
- Application Number
- CN202520308326.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Metal particles remaining in plastic masterbatch can cause clogging of injection molding machines and affect the performance of plastic products.
An electrostatic separator for cleaning plastic sheets was designed, comprising a crushing component, a separating component, and an electrostatic impurity removal component. The crushing roller crushes the plastic, the inner frame separates the rubber, and the electrostatic frame adsorbs metal particles.
It effectively separates and removes metal particles from plastics, preventing clogging of injection molding machines and improving the quality of plastic products.
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Figure CN223777541U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present disclosure relate to the technical field of plastic recycling equipment, in particular to a static separator for cleaning plastic pieces. BACKGROUND
[0002] In the 1850s, a chance experiment, plastic was invented, and after more than a hundred years of development, plastic products are everywhere in people's daily life. Generally, plastic products are formed into the objects needed by people through high-temperature plasticization of plastic master batches in certain equipment. However, it is inevitable that there will be metal particles remaining in the plastic master batch, which will cause metal particles in the formation of plastic products, on the one hand, it may block the injection molding machine, on the other hand, it will also affect the performance of the plastic products.
[0003] Therefore, the present utility model inventors, for the residual metal particles in the plastic master batch, invent a static separator for cleaning plastic pieces. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the above defects, the embodiments of the present disclosure provide a static separator for cleaning plastic pieces, which solves the technical problem that the related art inevitably has metal particles remaining in the plastic master batch, which will cause metal particles in the formation of plastic products, on the one hand, it may block the injection molding machine, on the other hand, it will also affect the performance of the plastic products.
[0005] According to one aspect, at least one embodiment of the present disclosure provides a static separator for cleaning plastic pieces, comprising:
[0006] A pair of chassis and a feed box, the feed box is fixed on the chassis;
[0007] A crushing assembly is arranged in the feed box;
[0008] A separation assembly is arranged inside the feed box;
[0009] An electrostatic impurity removal assembly is arranged on the feed box;
[0010] The separation assembly includes a plurality of inner frames, the inner frames are fixed on the inner side surface of the feed box, the side surface of the feed box is provided with a cleaning port, a turnover cover is rotatably connected in the cleaning port through a pin shaft, and a handle is arranged on the surface of the turnover cover.
[0011] As a further technical solution, the crushing assembly includes a pair of crushing rollers, the crushing rollers are rotatably connected inside the feed box, one end of the crushing roller is provided with a transmission gear, and one of the crushing rollers is controlled to rotate by a motor.
[0012] As a further technical scheme, the electrostatic impurity removal assembly comprises a conveying belt arranged between the chassis, and the side surface of the feeding box is provided with a bottom cover which is slidably attached to the surface of the conveying belt.
[0013] As a further technical scheme, rectangular openings are formed on both sides of the bottom cover, and baffle plates are rotatably connected to both sides of the bottom cover through pin shafts, the side surface of the chassis is provided with a connecting frame, and a telescopic cylinder is rotatably connected to the connecting frame through a pin shaft.
[0014] As a further technical scheme, the side surface of the baffle plate is provided with a plurality of electrostatic shelves, and the side surface of the chassis is provided with an electrostatic generator.
[0015] As a further technical scheme, the bottom cover has a door-shaped structure as a whole.
[0016] As a further technical scheme, the conveying belt is made of insulating rubber material.
[0017] As a further technical scheme, the inner frame has a triangular cross-section.
[0018] The embodiments of the present disclosure have the following advantages:
[0019] 1. In the present disclosure, the separation assembly is provided, and through the interaction of the inner frame, the cleaning port, the turnover cover, the handle and other structures, a plurality of triangular inner frames are arranged to separate the rubber in the recycled plastic and leave it between the inner frames. The interval between the inner frames can separate the crushed plastic downward.
[0020] 2. In the present disclosure, the electrostatic impurity removal assembly is provided, and through the interaction of the conveying belt, the bottom cover, the rectangular opening, the baffle plate, the connecting frame, the telescopic cylinder and the electrostatic shelf, a plurality of electrostatic shelves in the form of branches can adsorb metal particles in the plastic by electrostatic force, and can be turned outward to open, which is convenient for cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed in the description of the embodiments of the present disclosure will be briefly introduced. Obviously, the drawings in the following description are only some example embodiments of the present disclosure. Those skilled in the art can obtain other drawings according to the content of the example embodiments of the present disclosure and these drawings without creating any creative labor.
[0022] Figure 1 The structural schematic diagram in an embodiment of the present disclosure;
[0023] Figure 2 The axonometric view of the present disclosure;
[0024] Figure 3 Another perspective view of the present disclosure;
[0025] Figure 4 A cross-sectional view of the present disclosure;
[0026] In the figure: 1, base frame; 2, feed box; 3, separation assembly; 3-1, inner frame; 3-2, cleaning port; 3-3, turnover cover; 3-4, handle; 4, crushing assembly; 4-1, crushing roller; 4-2, transmission gear; 5, electrostatic impurity removal assembly; 5-1, conveying belt; 5-2, bottom cover; 5-3, rectangular port; 5-4, baffle; 5-5, connecting frame; 5-6, telescopic air cylinder; 5-7, electrostatic frame; 5-8, electrostatic generator. DETAILED DESCRIPTION
[0027] The present disclosure will be further described below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present disclosure, but not to limit the present disclosure.
[0028] In order to make the drawing simple, only the parts related to the disclosure are shown in each figure, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some figures, only one of the parts with the same structure or function is shown, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0029] In this paper, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0030] In the present disclosure, unless otherwise specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or the contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical and oblique above of the first feature to the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include the vertical and oblique below of the first feature to the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0033] like Figures 1-4 As shown, it illustrates an electrostatic sorting machine for cleaning plastic sheets according to an embodiment of the present disclosure, including: a pair of base frames 1 and a feed box 2, the feed box 2 being fixed on the base frames 1;
[0034] Crushing component 4 is installed inside the feed box 2;
[0035] Separation component 3 is located inside the feed box 2;
[0036] Electrostatic purification component 5 is installed on the feed box 2;
[0037] The separation component 3 includes several inner frames 3-1, all of which are fixed to the inner surface of the feed box 2. A cleaning port 3-2 is provided on the side surface of the feed box 2. A flip cover 3-3 is rotatably connected to the cleaning port 3-2 through a pin. A handle 3-4 is provided on the surface of the flip cover 3-3.
[0038] In some examples, to achieve the effect of separating the rubber, a separation component 3 is designed. Multiple inner frames 3-1 are set inside the feed box 2, with gaps between them. The inner frames 3-1 can hold the rubber and separate it from the plastic. A cleaning port 3-2 is opened on one side of the feed box 2. The cleaning port 3-2 is located at the inner frame 3-1. The rubber on the inner frame 3-1 can be cleaned at the cleaning port 3-2. An outwardly opening flip cover 3-3 is installed inside the cleaning port 3-2. The surface of the flip cover 3-3 is provided with a handle 3-4, which can be operated to open the flip cover 3-3 outward.
[0039] like Figures 1-4 As shown, this embodiment proposes a crushing component 4 including a pair of crushing rollers 4-1, both of which are rotatably connected inside the feed box 2. One end of the crushing roller 4-1 is provided with a transmission gear 4-2, and one of the crushing rollers 4-1 is controlled to rotate by a motor.
[0040] In some examples, in order to achieve the effect of crushing plastic, a crushing component 4 is designed, in which two crushing rollers 4-1 are rotatably connected inside the feed box 2. One of the crushing rollers 4-1 is controlled to rotate by a motor. Both crushing rollers 4-1 are provided with a transmission gear 4-2 at one end, which can make the two crushing rollers 4-1 rotate synchronously.
[0041] like Figures 1-4 As shown, the electrostatic impurity removal component 5 includes a conveyor belt 5-1, which is arranged between the base frames 1. A bottom cover 5-2 is provided on the side surface of the feed box 2. The lower end face of the bottom cover 5-2 is slidably attached to the surface of the conveyor belt 5-1. Rectangular openings 5-3 are provided on both sides of the bottom cover 5-2. Baffles 5-4 are rotatably connected to both sides of the bottom cover 5-2 through pins. A connecting frame 5-5 is provided on the side surface of the base frame 1. A telescopic cylinder 5-6 is rotatably connected to the connecting frame 5-5 through pins. Several electrostatic frames 5-7 are provided on the side surface of the baffles 5-4. An electrostatic generator 5-8 is provided on the side surface of the base frame 1.
[0042] In some examples, to achieve the effect of separating metal particles by electrostatics, an electrostatic impurity removal component 5 is designed. A conveyor belt 5-1 is set in the frame to transport plastic outwards. A bottom cover 5-2 is set on the side surface of the feed box 2. The bottom of the bottom cover 5-2 slides against the surface of the conveyor belt 5-1, which can keep the plastic inside the bottom cover 5-2 and transport it outwards. Rectangular openings 5-3 are opened on both sides of the bottom cover 5-2. A baffle 5-4 is rotatably connected to the outside by a pin. A connecting frame 5-5 is set on one side of the base frame 1. A telescopic cylinder 5-6 is connected between the connecting frame 5-5 and the baffle 5-4. The telescopic cylinder 5-6 can pull the baffle 5-4 outwards to open the rectangular openings 5-3. An electrostatic frame 5-7 is set on the side surface of the baffle 5-4. An electrostatic generator 5-8 is set on the outside of the base frame 1 to generate static electricity in the electrostatic frame 5-7. The metal can be attracted to the electrostatic frame 5-7 by static electricity. The electrostatic frame 5-7 can be removed and cleaned by flipping it outwards through the baffle 5-4.
[0043] For example, such as Figure 1 As shown, the bottom cover 5-2 has an overall door-shaped structure.
[0044] In some examples, the gate-shaped structure gives the bottom cover 5-2 a shielding effect, keeping the plastic inside.
[0045] For example, such as Figure 1 As shown, the conveyor belt 5-1 is made of insulated rubber.
[0046] In some examples, the rubber material structure is used to prevent the conveyor belt 5-1 from generating static electricity that attracts metal, making cleaning inconvenient.
[0047] For example, such as Figure 4As shown, the cross-section of the inner frame 3-1 has a triangular structure.
[0048] In some examples, the triangular structure increases the opening size between the intervals, allowing the plastic sheets to slide in and making them easier to separate, thus preventing plastic from piling up on the inner frame 3-1.
[0049] When processing is required, the recycled plastic is put into the feed box 2, and the crushing roller 4-1 is started to crush the plastic sheets. The crushed plastic falls onto the inner frame 3-1, and the plastic is separated downwards through the intervals. The rubber will not be crushed and is larger in size, so it will get stuck on the bracket. The flip cover 3-3 can be opened to clean the rubber on the inner frame 3-1 at the cleaning port 3-2. The crushed plastic falls onto the conveyor belt 5-1 and is conveyed outwards. The electrostatic generator 5-8 is started to generate static electricity in the electrostatic frame 5-7. The static electricity attracts metal particles to the surface. After a certain amount is attracted, the telescopic cylinder 5-6 is started to open the baffle 5-4 outwards. After opening, the electrostatic frame 5-7 can be cleaned.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. An electrostatic sorting machine for cleaning plastic sheets, characterized in that, include: A pair of base frames (1) and a feed box (2), wherein the feed box (2) is fixed on the base frames (1); A crushing assembly (4) is disposed inside the feed box (2); Separation component (3), the separation component (3) is disposed inside the feed box (2); An electrostatic cleaning component (5) is provided on the feed box (2); The separation component (3) includes several inner frames (3-1), all of which are fixed to the inner surface of the feed box (2). The feed box (2) has a cleaning port (3-2) on its side surface. A flip cover (3-3) is rotatably connected to the cleaning port (3-2) through a pin. A handle (3-4) is provided on the surface of the flip cover (3-3).
2. The electrostatic sorting machine for cleaning plastic sheets according to claim 1, characterized in that, The crushing assembly (4) includes a pair of crushing rollers (4-1), both of which are rotatably connected inside the feed box (2). One end of each crushing roller (4-1) is provided with a transmission gear (4-2), and one of the crushing rollers (4-1) is controlled to rotate by a motor.
3. The electrostatic sorting machine for cleaning plastic sheets according to claim 1, characterized in that, The electrostatic impurity removal component (5) includes a conveyor belt (5-1), which is disposed between the base frame (1). A bottom cover (5-2) is provided on the side surface of the feed box (2), and the lower end face of the bottom cover (5-2) is slidably attached to the surface of the conveyor belt (5-1).
4. The electrostatic sorting machine for cleaning plastic sheets according to claim 3, characterized in that, The bottom cover (5-2) has rectangular openings (5-3) on both sides. The bottom cover (5-2) has baffles (5-4) rotatably connected to both sides by pins. The side surface of the base frame (1) is provided with a connecting frame (5-5). The connecting frame (5-5) is rotatably connected to a telescopic cylinder (5-6) by pins.
5. The electrostatic sorting machine for cleaning plastic sheets according to claim 4, characterized in that, The side surface of the baffle (5-4) is provided with a plurality of electrostatic racks (5-7), and the side surface of the base frame (1) is provided with an electrostatic generator (5-8).
6. The electrostatic sorting machine for cleaning plastic sheets according to claim 3, characterized in that, The bottom cover (5-2) has an overall door-shaped structure.
7. The electrostatic sorting machine for cleaning plastic sheets according to claim 3, characterized in that, The conveyor belt (5-1) is made of insulated rubber.
8. The electrostatic sorting machine for cleaning plastic sheets according to claim 1, characterized in that, The inner frame (3-1) has a triangular cross-section.