XPE foam material extrusion device
By designing an XPE foam material extrusion device with a conveying mechanism and scraping assembly, the problems of uneven quality caused by material adhesion at the discharge end and waste recycling were solved, achieving full mixing and stable extrusion of the base material, and improving the yield and waste recycling rate.
Patent Information
- Application Number
- CN202520280967.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-21
AI Technical Summary
In existing technologies, material tends to adhere to the discharge end of XPE foam material extrusion devices, leading to poor extrusion and uneven product quality during waste recycling.
An XPE foam material extrusion device was designed, which includes a conveying mechanism, a mixing mechanism, and a scraping assembly. The base material is heated and mixed by the conveying roller, and the waste material at the port of the conveying cylinder is removed by the scraper. The waste material is collected and recycled in a centralized manner, avoiding the direct use of waste material which affects the quality of the finished product.
It achieves thorough mixing and stable extrusion of the base material, improves the yield, avoids the problem of uneven quality caused by the direct use of waste materials, and enhances the recycling rate of waste materials.
Smart Images

Figure CN223777745U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to XPE foamed material extrusion equipment technical field especially relates to a kind of XPE foamed material extrusion device. BACKGROUND
[0002] XPE foamed material is a kind of polyethylene foamed material made by chemical crosslinking reaction, with light, soft, wear-resistant, weather-resistant, sound insulation, heat insulation and other excellent performance.XPE foamed material needs to be heated and fused during production, then is extruded into the required mold to cool and form the required form.Existing technology for XPE foamed material during extrusion, the discharge end of extruder will be attached with XPE foamed material, which is not conducive to the extrusion of XPE foamed material, and most of the existing technology is to recycle waste material to the hopper for processing and use through waste material recycling system, which can cause uneven product quality when there is too much waste material.Therefore, we specially propose a kind of XPE foamed material extrusion device. SUMMARY
[0003] The utility model aims at the problems in the background art, and provides a kind of XPE foamed material extrusion device.
[0004] The utility model discloses a kind of XPE foamed material extrusion devices, including workbench, conveying mechanism is arranged above the workbench, the conveying mechanism includes motor one above workbench, the output end of the motor one is connected with speed reducer, speed reducer is away from the side of motor one and is provided with feeding barrel, conveying roller is provided in the feeding barrel, the outer ring of the feeding barrel is equipped with multiple support frames, heating sleeve ring is set to the outer ring of feeding barrel between every two support frames, mixing mechanism is provided above the feeding barrel, the mixing mechanism includes hopper, motor two is provided above the hopper, the output end of the motor two is connected with stirring roller, one end of the workbench is provided with scraping component, the scraping component includes mounting bracket in one end of workbench, motor three is provided on the mounting bracket, the output end of the motor three is connected with scraping plate, waste box is provided at the position below one end of workbench on the side of mounting bracket.
[0005] Preferably, the lower portion of the workbench is provided with multiple support legs, the workbench is provided with an assembly groove, the mounting end of the speed reducer is installed in the assembly groove, the mounting end of the motor one is installed in the workbench, and the output end of the motor one is installed in the connection port of the speed reducer.
[0006] Preferably, a connector is arranged between the output end of the speed reducer and one end of the conveying roller, the connecting end of the connector is correspondingly arranged with the speed reducer, the connecting end of the connector is correspondingly arranged with one end of the conveying roller, and one end of the conveying barrel is correspondingly arranged with one side of the connector.
[0007] Preferably, the inner ring of the support frame is correspondingly arranged with the outer ring of the conveying barrel, the mounting end of the support frame is correspondingly arranged with the workbench, and the inner ring of the heating sleeve ring is correspondingly arranged with the outer ring of the conveying barrel.
[0008] Preferably, the conveying barrel is provided with a feeding hole, the discharging end of the barrel is correspondingly arranged with the feeding hole, the mounting end of the motor two is correspondingly arranged with the upper side of the barrel, the barrel is provided with a shaft hole, one end of the stirring roller is correspondingly arranged with the shaft hole, the output end of the motor two is correspondingly arranged with one end of the stirring roller, the barrel is provided with a heating function, the upper side of the barrel is provided with a hopper, the barrel is provided with a material hole, and one end of the hopper is correspondingly arranged with the material hole.
[0009] Preferably, the mounting end of the mounting frame is correspondingly arranged with one end of the workbench, the mounting end of the motor three is correspondingly arranged with one side of the mounting frame, the mounting frame is provided with a through hole, the output end of the motor three passes through the through hole and is correspondingly arranged with one side of the material scraping plate, and the mounting end of the waste box is correspondingly arranged with the workbench.
[0010] Preferably, the material scraping plate comprises a scraper, one side of the scraper is provided with a guide plate, the scraper and the guide plate are arranged in a "Y" shape, a receiving hopper is arranged between the scraper and the guide plate, the receiving hopper is arranged in an arc shape, and the opening side of the material scraping plate after rotation is located above the waste box.
[0011] Compared with the prior art, the utility model has the advantages of the following beneficial technical effects:
[0012] The utility model discloses a whole structure is simple, and convenient operation, and through the setting of conveying mechanism and mixing mechanism cooperation can make XPE foaming material base material carry out ratio mixing heating and then extrude operation, through the setting of material scraping subassembly can carry out waste material scraping to the extrusion port of conveying barrel, can also concentrate the recovery of waste material, improve the recovery utilization rate of waste material, and the quality of XPE foaming material is not uneven simultaneously, and the direct use of waste material causes the situation. ACCURACY OF DRAWINGS
[0013] Fig. 1 It is whole structure schematic view of the utility model;
[0014] Fig. 2 It is sectional view of workbench in the utility model;
[0015] Fig. 3The utility model discloses a structure schematic drawing of the material scraping plate.
[0016] Fig. 1 is a working table; 2, conveying mechanism; 21, motor one; 22, speed reducer; 23, conveying barrel; 24, conveying roller; 25, support frame; 26, heating sleeve ring; 27, connector; 3, mixing mechanism; 31, material bucket; 32, motor two; 33, stirring roller; 34, hopper; 4, material scraping assembly; 41, mounting frame; 42, motor three; 43, material scraping plate; 431, scraper; 432, material guide plate; 433, material receiving hopper; 44, waste box; 5, supporting leg; 6, assembling groove. DETAILED DESCRIPTION
[0017] The technical scheme of the utility model will be further explained below in connection with the drawings and specific embodiments.
[0018] EMBODIMENT
[0019] As Figs. 1-3The utility model provides a kind of XPE foamed material extruding device shown, including workstation 1, the lower portion of workstation 1 is provided with multiple groups of supporting legs 5, the mounting end of supporting leg 5 is fixedly connected with workstation 1, the setting of supporting leg 5 can be stably supported workstation 1, conveying mechanism 2 is provided on workstation 1, conveying mechanism 2 includes motor one 21 located above workstation 1, the mounting end of motor one 21 is installed corresponding with workstation 1, the mounting end of motor one 21 is fixedly connected with workstation 1, the output end of motor one 21 is connected with speed reducer 22, the output end of motor one 21 is installed corresponding with the connecting port of speed reducer 22, the output end of motor one 21 is fixedly connected with the connecting end of speed reducer 22, assembly groove 6 is opened on workstation 1, the mounting end of speed reducer 22 is installed corresponding with assembly groove 6, the mounting end of speed reducer 22 is fixedly connected with the inner wall of assembly groove 6, the setting of assembly groove 6 can make speed reducer 22 and motor one 21 be located on same axis, the setting of speed reducer 22 can decelerate the rotating speed of motor one 21, so that XPE foamed material base material can be heated and fused more fully, feeding barrel 23 is provided on the side of speed reducer 22 away from motor one 21, conveying roller 24 is provided in feeding barrel 23, connector 27 is provided between the output end of speed reducer 22 and one end of conveying roller 24, the connecting end of connector 27 is installed corresponding with speed reducer 22, the connecting end of connector 27 is fixedly connected with the output end of speed reducer 22, the connection end of connector 27 is installed corresponding with one end of conveying roller 24, the connection end of connector 27 is fixedly connected with one end of conveying roller 24, the setting of connector 27 can make conveying roller 24 be more stable when being installed in feeding barrel 23, one end of feeding barrel 23 is installed corresponding with one side of connector 27, one end of feeding barrel 23 is fixedly connected with one side of connector 27, the outer circle of feeding barrel 23 is sleeved with multiple groups of supporting frame 25, the inner circle of supporting frame 25 is installed corresponding with the outer circle of feeding barrel 23, supporting frame 25 is sleeved on the outside of feeding barrel 23, the mounting end of supporting frame 25 is installed corresponding with workstation 1, the mounting end of supporting frame 25 is fixedly connected with workstation 1, the setting of supporting frame 25 can stably support feeding barrel 23, so that conveying roller 24 is more stable in feeding barrel 23 to extrude XPE material mixed well by heating, heating sleeve ring 26 is provided between the outer circle of feeding barrel 23 between every two groups of supporting frame 25, the inner circle of heating sleeve ring 26 is installed corresponding with the outer circle of feeding barrel 23, the mounting end of heating sleeve ring 26 is fixedly connected with feeding barrel 23, the setting of multiple heating sleeve rings 26 can heat the tail end of feeding barrel 23, so as to avoid the solidification of XPE material due to temperature reduction after conveying;
[0020] The upper part of the conveying barrel 23 is provided with a mixing mechanism 3, the mixing mechanism 3 comprises a hopper 31, the hopper 31 is provided with a heating function, the heating function can make the hopper 31 heat and fuse the input XPE base material, so that the base material is mixed more fully, one side of the upper part of the hopper 31 is provided with a hopper 34, a material hole is formed in the hopper 31, one end of the hopper 34 is installed corresponding to the material hole, the hopper 34 is fixedly connected with the hopper 31, the hopper 34 is arranged to enable the operator to input the base material into the hopper 31, a feeding hole is formed in the conveying barrel 23, the lower end of the hopper 31 is installed corresponding to the feeding hole, the installation end of the hopper 31 is fixedly connected with the conveying barrel 23, the upper part of the hopper 31 is provided with a motor 32, the installation end of the motor 32 is installed corresponding to one side of the upper part of the hopper 31, the installation end of the motor 32 is fixedly connected with the hopper 31, the output end of the motor 32 is connected with a stirring roller 33, an axle hole is formed in the hopper 31, one end of the stirring roller 33 is installed corresponding to the axle hole, the stirring roller 33 is rotatably connected with the hopper 31, the output end of the motor 32 is installed corresponding to one end of the stirring roller 33, the output end of the motor 32 is fixedly connected with one end of the stirring roller 33, the stirring roller 33 is arranged to stir the fused base material in the hopper 31, so that the base material can be more fully mixed, and the yield of the XPE foaming material is ensured.
[0021] One end of the workbench 1 is provided with a material scraping assembly 4, the material scraping assembly 4 comprises a mounting frame 41 located at one end of the workbench 1, the mounting end of the mounting frame 41 is correspondingly mounted with one end of the workbench 1, the mounting end of the mounting frame 41 is fixedly connected with the workbench 1, the mounting frame 41 is provided with a motor three 42, the mounting end of the motor three 42 is correspondingly mounted with one side of the mounting frame 41, the mounting end of the motor three 42 is fixedly connected with the mounting frame 41, the output end of the motor three 42 is connected with a material scraping plate 43, the mounting frame 41 is provided with a through hole, the output end of the motor three 42 passes through the through hole and is correspondingly mounted with one side of the material scraping plate 43, the output end of the motor three 42 is fixedly connected with one side of the material scraping plate 43, the material scraping plate 43 comprises a scraping plate 431, one side of the scraping plate 431 is provided with a material guide plate 432, the material guide plate 432 is fixedly connected with the scraping plate 431, the scraping plate 431 and the material guide plate 432 are arranged in a "Y" shape, a material receiving hopper 433 is arranged between the scraping plate 431 and the material guide plate 432, the material receiving hopper 433 is arranged in an arc shape, the two sides of the material receiving hopper 433 are fixedly connected with the sides of the scraping plate 431 and the material guide plate 432 that are close to each other, one side of the material scraping plate 43 away from the material receiving hopper 433 is arranged in an open shape, one side of the scraping plate 431 is in close contact with the end face of the material conveying barrel 23, the outer circumferential side of the scraping plate 431 is arranged in a chamfered shape, the arrangement of the scraping plate 431 can scrape off the XPE material attached to the end face of the material conveying barrel 23, the arrangement of the material guide plate 432 can guide the XPE material to fall off during extrusion, the arrangement of the material receiving hopper 433 can cooperate with the scraping plate 431 and the material guide plate 432 arranged in a "Y" shape to receive the material scraped off by the scraping plate 431 after scraping the material on the end face of the material conveying barrel 23, a waste box 44 is arranged at a position below one end of the workbench 1 on one side of the mounting frame 41, the mounting end of the waste box 44 is correspondingly mounted with the workbench 1, the mounting end of the waste box 44 is fixedly connected with the workbench 1, the open side of the material scraping plate 43 after rotation is located above the waste box 44, the arrangement of the open side of the material scraping plate 43 after rotation enables the waste material collected by the material receiving hopper 433 to naturally fall into the waste box 44 for centralized collection, which is beneficial to the recycling of waste materials.
[0022] In this embodiment, the operator puts the XPE foaming material base through the hopper 34 into the barrel 31, and then the operator powers on the barrel 31 and the motor two 32, the barrel 31 heats and melts the internal base, the motor two 32 drives the stirring roller 33 to stir and mix the base in the barrel 31, when the base is melted and mixed, the operator powers on the motor one 21 and the heating sleeve ring 26, the motor one 21 drives the reducer 22 to reduce speed, and then drives the conveying roller 24 to rotate through the connector 27, the conveying roller 24 rotates to naturally drop and then convey the mixed base in the barrel 31, the 36 is powered on to heat the conveying barrel 23, when the base is conveyed to the port position of the conveying barrel 23 through the conveying roller 24, the operator powers on the motor three 42, the motor three 42 drives the scraper plate 43 to rotate, the scraper plate 43 rotates to scrape and cut off the base at the port of the conveying barrel 23 through the scraper plate 431, the cut-off base is taken by the receiving hopper 433, the scraper plate 431 continues to rotate to the waste box 44 position, the receiving hopper 433 naturally drops the waste into the waste box 44 for centralized collection, finally the scraper plate 43 rotates to the initial position, at this time the base after conveying is guided to drop through the guide plate 432, thereby completing the extrusion operation of the XPE foaming material.
[0023] The above specific embodiments are only preferred embodiments of the present application, and based on the technical scheme of the present application and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
Claims
1. An XPE foamed material extrusion device comprising a worktable (1), characterized in that: The workbench (1) is provided with a conveying mechanism (2) above it, the conveying mechanism (2) comprises a motor (21) above the workbench (1), the output end of the motor (21) is connected with a speed reducer (22), a feeding cylinder (23) is arranged on the side of the speed reducer (22) away from the motor (21), a conveying roller (24) is arranged in the feeding cylinder (23), a plurality of support frames (25) are arranged on the outer ring of the feeding cylinder (23), a heating sleeve ring (26) is arranged between every two groups of support frames (25) on the outer ring of the feeding cylinder (23), a mixing mechanism (3) is arranged above the feeding cylinder (23), the mixing mechanism (3) comprises a barrel (31), a motor (32) is arranged above the barrel (31), the output end of the motor (32) is connected with a stirring roller (33), one end of the workbench (1) is provided with a material scraping assembly (4), the material scraping assembly (4) comprises a mounting frame (41) at one end of the workbench (1), a motor (42) is arranged on the mounting frame (41), the output end of the motor (42) is connected with a scraping plate (43), a waste box (44) is arranged on one side of the mounting frame (41) below one end of the workbench (1).
2. The XPE foaming material extruding device according to claim 1, characterized in that, A plurality of supporting legs (5) are arranged below the workbench (1), an assembly groove (6) is formed in the workbench (1), the mounting end of the speed reducer (22) is mounted in correspondence with the assembly groove (6), the mounting end of the motor (21) is mounted in correspondence with the workbench (1), and the output end of the motor (21) is mounted in correspondence with the connecting port of the speed reducer (22).
3. The XPE foaming material extruding device according to claim 1, characterized in that, A connector (27) is arranged between the output end of the speed reducer (22) and one end of the conveying roller (24), the connecting end of the connector (27) is mounted in correspondence with the speed reducer (22), the connecting end of the connector (27) is mounted in correspondence with one end of the conveying roller (24), and one end of the feeding cylinder (23) is mounted in correspondence with one side of the connector (27).
4. The XPE foaming material extruding device according to claim 1, characterized in that, The inner ring of the support frame (25) is mounted in correspondence with the outer ring of the feeding cylinder (23), the mounting end of the support frame (25) is mounted in correspondence with the workbench (1), and the inner ring of the heating sleeve ring (26) is mounted in correspondence with the outer ring of the feeding cylinder (23).
5. The XPE foaming material extruding device according to claim 1, characterized in that, A feeding hole is formed in the feeding cylinder (23), the discharge end of the barrel (31) is mounted in correspondence with the feeding hole, the mounting end of the motor (32) is mounted in correspondence with one side above the barrel (31), an axle hole is formed in the barrel (31), one end of the stirring roller (33) is mounted in correspondence with the axle hole, the output end of the motor (32) is mounted in correspondence with one end of the stirring roller (33), the barrel (31) has a heating function, a hopper (34) is arranged on one side above the barrel (31), a material hole is formed in the barrel (31), and one end of the hopper (34) is mounted in correspondence with the material hole.
6. The XPE foaming material extruding device according to claim 1, characterized in that, The mounting end of the mounting frame (41) is mounted in correspondence with one end of the workbench (1), the mounting end of the third motor (42) is mounted in correspondence with one side of the mounting frame (41), a through hole is formed in the mounting frame (41), the output end of the third motor (42) is mounted in correspondence with one side of the material scraping plate (43) through the through hole, and the mounting end of the waste box (44) is mounted in correspondence with the workbench (1).
7. The XPE foaming material extruding device according to claim 1, characterized in that, The material scraping plate (43) comprises a scraping plate (431), one side of the scraping plate (431) is provided with a material guide plate (432), the scraping plate (431) and the material guide plate (432) are arranged in a "Y" shape, a material receiving hopper (433) is arranged between the scraping plate (431) and the material guide plate (432), the material receiving hopper (433) is arranged in an arc shape, and the open side of the material scraping plate (43) is located above the waste box (44) after rotation.