Rapid cooling device for granulation of polyvinyl chloride cable material

By installing air-cooling and ventilation components in the water-cooled box, and using a combination of cooling fans and blowers, the problem of low cooling efficiency in the PVC cable material granulation device was solved, achieving rapid cooling and temperature uniformity, improving the cooling effect and preventing water overflow.

CN223777759UActive Publication Date: 2026-01-09QINGDAO LIHUI PLASTIC CO LTD
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Patent Information

Application Number
CN202520207588.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-01-09
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

The existing PVC cable material granulation equipment has low and uneven cooling efficiency. The existing technology has problems such as increased internal temperature of the water-cooled box, low heat dissipation efficiency of the water-cooled box, low heat dissipation efficiency of the water-cooling device, and low heat dissipation efficiency of the heat dissipation device.

Method used

An air-cooling assembly and an air-cooling assembly are installed in the water-cooled box. The assembly is connected to a blower through an air duct, and pressurized air is blown into the air vent. The combination of a cooling fan and a heat dissipation fan improves the heat dissipation efficiency and uniformity of the water-cooled box.

Benefits of technology

It enables rapid cooling of PVC cable material, improves cooling effect and efficiency, prevents water overflow, and maintains temperature uniformity.

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Abstract

The utility model discloses a quick cooling device for polyvinyl chloride cable material granulation, which belongs to the technical field of production and processing of polyvinyl chloride cable material granulation, and comprises a water cooling box and a drain valve mounted on the side wall of the water cooling box, an air blowing component is mounted in the water cooling box, and an air cooling component is erected above the water cooling box; the air blowing assembly comprises supporting legs symmetrically installed at the bottom end of the interior of the water cooling box. An air blowing assembly and an air cooling assembly are installed on the surface of the water cooling box, strip-shaped materials of polyvinyl chloride cable materials are immersed in water in the water cooling box to be cooled, a heat dissipation fan is started through external control equipment while cooling is conducted, an air guide pipe is connected with an external air blower in a communicating mode, and the air blowing assembly and the air cooling assembly are connected. The pressurized air blows and uniformly mixes water liquid in the water cooling box along the air blowing holes in the surface of the air blowing pipe, the temperature in the water cooling box is kept rising at the same time, the temperature rising is uniform, the air speed at the opening position of the water cooling box is accelerated through the cooling fan, and the cooling performance and the using effect are improved.
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Description

Technical Field

[0001] This utility model relates to the field of polyvinyl chloride (PVC) cable material granulation production and processing technology, and more specifically, to a rapid cooling device for PVC cable material granulation. Background Technology

[0002] PVC cable material is made from polyvinyl chloride as the base resin, with added stabilizers, plasticizers such as dioctyl phthalate, diisodecyl phthalate, dioctyl terephthalate, and trioctyl trimellitate, as well as inorganic fillers such as calcium carbonate, additives, and lubricants, and is prepared by mixing, kneading, and extrusion.

[0003] A search revealed a rapid cooling device for a granulator, with publication number CN212949113U. This device includes a conveyor frame, an anti-sticking roller mounted on the conveyor frame, a first air-cooling component, and a second air-cooling component. The conveyor frame is located between the extrusion mechanism and the pelletizing mechanism of the granulator. Linear extruded material passes through the anti-sticking roller, the first air-cooling component, and the second air-cooling component before entering the pelletizing mechanism. The conveyor frame has upwardly protruding sidewalls on both sides. The anti-sticking roller is mounted on the sidewalls, and at least one row of toothed combs is fixed axially on the anti-sticking roller, separating two adjacent linear extruded materials. The first and second air-cooling components are located above and below the linear extruded materials, respectively, and are staggered along the length of the conveyor frame. The first and second air-cooling components respectively supply air to the linear extruded material. This device solves the problems of extruded material adhesion, uneven cooling effect, and low cooling efficiency in granulators.

[0004] Common rapid cooling devices for PVC cable material granulation mostly use water-cooling boxes for cooling. As the material continues to enter the water-cooling box, the water at the bottom of the box gradually heats up, which is not conducive to heat dissipation and cooling, thus affecting the cooling performance of PVC cable material granulation. Therefore, we propose a rapid cooling device for PVC cable material granulation to solve the above-mentioned problems. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide a rapid cooling device for granulation of polyvinyl chloride (PVC) cable material. An air-blowing assembly is installed inside the water-cooled box, and an air-cooling assembly is mounted above the water-cooled box. Strips of PVC cable material are immersed in the water in the water-cooled box for cooling. Simultaneously with cooling, a cooling fan is activated via an external control device. The air duct is connected to an external blower, and the pressurized air is blown along the air holes on the surface of the air duct to mix the water inside the water-cooled box, maintaining a uniform and simultaneous increase in temperature inside the water-cooled box. The cooling fan accelerates the airflow at the opening of the water-cooled box, improving cooling performance and effectiveness.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] A rapid cooling device for granulation of polyvinyl chloride cable material includes a water-cooled box and a drain valve installed on the side wall of the water-cooled box. An air-blowing assembly is installed inside the water-cooled box, and an air-cooling assembly is mounted above the water-cooled box.

[0010] The air blowing assembly includes legs symmetrically installed at the bottom of the inside of the water-cooled box, an air blowing pipe fixedly connected to the end of the legs, air blowing holes equidistantly opened on the surface of the air blowing pipe, and an air guide pipe connected to the surface of the air blowing pipe.

[0011] The air-cooling assembly includes a bracket fixedly connected to the opening of the water-cooled box, a mounting base fixedly connected to the end of the bracket, and a cooling fan fixedly connected to the surface of the mounting base. An air-blowing assembly is installed inside the water-cooled box, and an air-cooling assembly is mounted above the water-cooled box. Strips of PVC cable material are immersed in the liquid water inside the water-cooled box for cooling. Simultaneously, the cooling fan is activated via an external control device. The air duct is connected to an external blower, and the pressurized air is blown along the air holes on the surface of the air duct to mix the liquid water inside the water-cooled box, maintaining a uniform and simultaneous increase in temperature inside the water-cooled box. The cooling fan accelerates the airflow at the opening of the water-cooled box, improving cooling performance and overall effectiveness.

[0012] Preferably, the air blowing pipe is arranged parallel to the bottom of the water-cooled box, and the air blowing hole opening on the surface of the air blowing pipe faces the opening of the water-cooled box.

[0013] Preferably, the cooling fan is mounted above the water-cooled box, and a reinforcing plate is welded inside the bracket.

[0014] Preferably, the inner wall of the water-cooled box is welded with a base support, and a positioning post is fixedly connected to the surface of the base support.

[0015] Preferably, an anti-overflow frame is inserted into the opening of the water-cooled box, and the surface of the anti-overflow frame is provided with positioning holes.

[0016] Preferably, the positioning holes and positioning posts of the overflow prevention frame are inserted into each other, and a sealing strip is adhered to the surface of the overflow prevention frame.

[0017] Preferably, the surface of the water-cooled box is provided with a liquid level window.

[0018] 3. Beneficial effects

[0019] Compared with existing technologies, the advantages of this utility model are:

[0020] (1) The water-cooled box in this solution is equipped with an air-blowing component and an air-cooling component is installed on the top of the water-cooled box. The strip material of polyvinyl chloride cable is immersed in the water liquid in the water-cooled box for cooling treatment. At the same time as cooling, the cooling fan is started through the external control equipment. The air duct is connected to the external blower. The pressurized air blows along the air blowing holes on the surface of the air blowing pipe to mix the water liquid inside the water-cooled box, keeping the temperature inside the water-cooled box rising at the same time and evenly. The cooling fan accelerates the wind speed at the opening of the water-cooled box, improving the cooling performance and the effect of use.

[0021] (2) The inner wall of the water-cooled box in this solution is fixedly connected to the positioning column by the bottom support. The positioning hole of the anti-overflow frame and the positioning column are inserted into each other. The surface of the anti-overflow frame is glued with a sealing strip. Before water cooling and air cooling operations are carried out, the anti-overflow frame is inserted into the positioning column. The anti-overflow frame, together with the sealing strip, protects the water inside the water-cooled box from overflow. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the water-cooled box and air blowing pipe of this utility model;

[0024] Figure 3 This is a schematic diagram of the anti-overflow frame and sealing strip structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the bracket and cooling fan structure of this utility model.

[0026] Explanation of the labels in the diagram:

[0027] 1. Water-cooled box; 2. Liquid level window; 3. Bracket; 301. Reinforcing plate; 4. Cooling fan; 401. Assembly base; 5. Air duct; 6. Air blowing pipe; 601. Air blowing hole; 602. Support leg; 7. Overflow frame; 701. Positioning hole; 8. Sealing strip; 9. Base support; 10. Positioning post. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0029] Example 1:

[0030] Please see Figure 1-4A rapid cooling device for granulation of polyvinyl chloride cable material includes a water-cooled box 1 and a drain valve installed on the side wall of the water-cooled box 1. An air-blowing assembly is installed inside the water-cooled box 1, and an air-cooling assembly is mounted on top of the water-cooled box 1.

[0031] The air blowing assembly includes support legs 602 symmetrically installed at the bottom of the inside of the water-cooled box 1, an air blowing pipe 6 fixedly connected to the end of the support legs 602, air blowing holes 601 equidistantly opened on the surface of the air blowing pipe 6, and an air guiding pipe 5 connected to the surface of the air blowing pipe 6.

[0032] The air-cooled assembly includes a bracket 3 fixedly connected to the opening of the water-cooled box 1, a mounting base 401 fixedly connected to the end of the bracket 3, and a cooling fan 4 fixedly connected to the surface of the mounting base 401.

[0033] The air blowing pipe 6 is arranged parallel to the bottom of the water-cooled box 1. The air blowing hole 601 on the surface of the air blowing pipe 6 faces the opening of the water-cooled box 1. The cooling fan 4 is mounted on the top of the water-cooled box 1. The bracket 3 has a reinforcing plate 301 welded inside.

[0034] It should be noted that an air-blowing component is installed inside the water-cooled box 1, and an air-cooling component is mounted on top of the water-cooled box 1. Strips of PVC cable material are immersed in the water in the water-cooled box 1 for cooling. At the same time as cooling, the cooling fan 4 is started through an external control device. The air duct 5 is connected to an external blower. The pressurized air blows along the air holes 601 on the surface of the air blowing pipe 6 to mix the water inside the water-cooled box 1, keeping the internal temperature of the water-cooled box 1 rising at the same time and evenly. The cooling fan 4 accelerates the wind speed at the opening of the water-cooled box 1, improving the cooling performance and the effect of use.

[0035] See Figure 1-4 The inner wall of the water-cooled box 1 is welded with a base 9, and a positioning post 10 is fixedly connected to the surface of the base 9. An anti-overflow frame 7 is inserted into the opening of the water-cooled box 1. The surface of the anti-overflow frame 7 is provided with a positioning hole 701. The positioning hole 701 of the anti-overflow frame 7 and the positioning post 10 are inserted into each other. A sealing strip 8 is glued to the surface of the anti-overflow frame 7. A liquid level window 2 is provided on the surface of the water-cooled box 1.

[0036] It should be noted that the inner wall of the water-cooled box 1 is fixedly connected to the positioning post 10 via the base 9. The positioning hole 701 of the anti-overflow frame 7 is inserted into the positioning post 10. The surface of the anti-overflow frame 7 is bonded with a sealing strip 8. Before water cooling and air cooling operations are performed, the anti-overflow frame 7 is inserted relative to the positioning post 10. The anti-overflow frame 7, together with the sealing strip 8, protects the water inside the water-cooled box 1 from overflow.

[0037] In use: An air-blowing assembly is installed inside the water-cooled box 1, and an air-cooling assembly is mounted on top of the water-cooled box 1. Strips of PVC cable material are immersed in the water in the water-cooled box 1 for cooling. At the same time as cooling, the cooling fan 4 is started through an external control device. The air duct 5 is connected to an external blower. The pressurized air blows along the air holes 601 on the surface of the air pipe 6 to mix the water inside the water-cooled box 1, keeping the internal temperature of the water-cooled box 1 rising at the same time and evenly. The cooling fan 4 accelerates the wind speed at the opening of the water-cooled box 1, improving the cooling performance and usage effect. The inner wall of the water-cooled box 1 is fixedly connected to the positioning post 10 through the base 9. The positioning hole 701 of the anti-overflow frame 7 is inserted into the positioning post 10. The surface of the anti-overflow frame 7 is glued with a sealing strip 8. Before water cooling and air cooling operations, the anti-overflow frame 7 is inserted relative to the positioning post 10. The anti-overflow frame 7, together with the sealing strip 8, protects the water inside the water-cooled box 1 from overflow.

[0038] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A rapid cooling device for granulation of polyvinyl chloride cable material, comprising a water-cooled tank (1) and a drain valve installed on the side wall of the water-cooled tank (1), characterized in that: An air-blowing assembly is installed inside the water-cooled box (1), and an air-cooling assembly is mounted on top of the water-cooled box (1). The air blowing assembly includes support legs (602) symmetrically installed at the bottom of the inside of the water-cooled box (1), an air blowing pipe (6) fixedly connected to the end of the support leg (602), air blowing holes (601) equidistantly opened on the surface of the air blowing pipe (6), and an air guide pipe (5) connected to the surface of the air blowing pipe (6). The air-cooled assembly includes a bracket (3) fixedly connected to the opening of the water-cooled box (1), a mounting base (401) fixedly connected to the end of the bracket (3), and a cooling fan (4) fixedly connected to the surface of the mounting base (401).

2. The rapid cooling device for granulation of polyvinyl chloride cable material according to claim 1, characterized in that: The air blowing pipe (6) is arranged parallel to the bottom of the water-cooled box (1), and the air blowing hole (601) on the surface of the air blowing pipe (6) faces the opening of the water-cooled box (1).

3. The rapid cooling device for granulation of polyvinyl chloride cable material according to claim 1, characterized in that: The cooling fan (4) is mounted above the water-cooled box (1), and a reinforcing plate (301) is welded inside the bracket (3).

4. The rapid cooling device for granulation of polyvinyl chloride cable material according to claim 1, characterized in that: The inner wall of the water-cooled box (1) is welded with a base (9), and a positioning column (10) is fixedly connected to the surface of the base (9).

5. A rapid cooling device for granulation of polyvinyl chloride cable material according to claim 1, characterized in that: An anti-overflow frame (7) is inserted into the opening of the water-cooled box (1), and a positioning hole (701) is provided on the surface of the anti-overflow frame (7).

6. A rapid cooling device for granulation of polyvinyl chloride cable material according to claim 5, characterized in that: The positioning hole (701) and the positioning post (10) of the overflow frame (7) are inserted into each other, and a sealing strip (8) is glued to the surface of the overflow frame (7).

7. A rapid cooling device for granulation of polyvinyl chloride cable material according to claim 1, characterized in that: The surface of the water-cooled box (1) is provided with a liquid level window (2).

Citation Information

Patent Citations

  • Rapid cooling device of granulator

    CN212949113U