High-altitude cigarette carton conveying chain plate cleaning device

Abstract

The utility model belongs to the technical field of cigarette production, and discloses a high-altitude cigarette carton conveying chain plate cleaning device which comprises a driving trolley, a cleaning mechanism, a moving trolley, a dust collector and a monitor, a rotary driving source is arranged on the driving trolley, the output end of the rotary driving source is connected with a brush, and the output end of the brush is connected with the cleaning mechanism. The moving trolley is connected to the driving trolley, the cleaning mechanism and the dust collector are installed on the driving trolley and the moving trolley respectively, the split type design facilitates repair and maintenance, the brush can clean impurities on the conveying chain plate, the dust collector adsorbs the impurities, cleaning and maintenance of the high-altitude cigarette conveying chain plate are achieved, the cleaning efficiency is high, and in addition, the cleaning efficiency is high. Manual cleaning is not needed, and the labor cost is reduced. The monitor is arranged on the driving trolley, the monitor is electrically connected with the rotary driving source and the dust collector, the monitor is used for monitoring the dust and impurity mass of the conveying chain plate, and the monitor can monitor the cleaning degree of the conveying chain plate in real time and correspondingly and automatically adjust the cleaning strength.

Description

Technical Field

[0001] This utility model relates to the field of cigarette production technology, and in particular to a cleaning device for high-altitude cigarette conveyor chain plates. Background Technology

[0002] Currently, the conveyor chain used to transport cigarette packs consists of several chain plates connected together to form a long closed-loop conveyor channel, which is installed high up in the factory building.

[0003] The production workshop generates a lot of dust, which easily accumulates on the cigarette conveyor chain, causing scratches on the cigarette packaging. Regular cleaning of the accumulated dust is necessary. However, the conveyor chain is installed inside the ceiling grid of the factory building, making manual cleaning difficult. It requires two people working together using an overhead ladder to clean each section, posing safety hazards and wasting a lot of manpower and time.

[0004] Therefore, there is an urgent need for a high-altitude smoke conveyor chain cleaning device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for the high-altitude cigarette conveyor chain, which realizes the cleaning and maintenance of the high-altitude cigarette conveyor chain. It has high cleaning efficiency, eliminates the need for manual cleaning, reduces labor costs, and can monitor the cleanliness of the conveyor chain in real time and automatically adjust the cleaning intensity accordingly.

[0006] To address the aforementioned problems in the existing technology, this utility model adopts the following technical solution:

[0007] A high-altitude cigarette conveyor chain cleaning device includes:

[0008] Drive the small car;

[0009] A cleaning mechanism includes a rotary drive source and a brush. The rotary drive source is disposed on the drive trolley, and the output end of the rotary drive source is connected to the brush. The brush can conform to the conveyor chain plate.

[0010] A mobile trolley, connected to the drive trolley;

[0011] A vacuum cleaner is installed on the mobile cart and is used to remove dust and impurities.

[0012] A monitor is installed on the drive trolley and is electrically connected to the rotary drive source and the vacuum cleaner. The monitor is used to monitor the amount of dust and debris on the conveyor chain.

[0013] Preferably, there are multiple cleaning mechanisms arranged side by side along the width direction of the drive trolley.

[0014] Preferably, the rotation directions of the plurality of cleaning mechanisms corresponding to the brushes are opposite.

[0015] Preferably, the high-altitude cigarette conveyor chain cleaning device further includes a suction head, which is disposed at one end of the moving trolley near the brush. The moving trolley has a dust storage chamber, which is connected to the suction head.

[0016] Preferably, the suction head includes a large end and a small end, the large end facing the brush, the small end facing the input end of the vacuum cleaner, and the output end of the vacuum cleaner connected to the dust collection chamber.

[0017] Preferably, the cross-sectional area of ​​the suction head gradually decreases along the flow direction of impurities within the suction head.

[0018] Preferably, the mobile trolley includes a body, an end cap, and multiple wheels, with the multiple wheels rotatably mounted on the body. The body has the dust storage chamber, and the end cap is detachably connected to the opening of the body.

[0019] Preferably, the high-altitude cigarette conveyor chain cleaning device further includes a connector, the two ends of which are rotatably mounted on the drive trolley and the moving trolley, respectively.

[0020] Preferably, the connector includes a connecting part and two rotating parts, the two rotating parts being connected to the driving trolley and the moving trolley respectively, and the two ends of the connecting part being rotatably connected between the two rotating parts respectively.

[0021] Preferably, the brush includes a telescopic part and a cleaning part. The two ends of the telescopic part are respectively connected to the rotary drive source and the cleaning part. Along the driving direction of the drive trolley, the cleaning part can extend or shorten under the action of the telescopic part.

[0022] The beneficial effects of this utility model are as follows:

[0023] This utility model provides a cleaning device for a high-altitude cigarette conveyor chain. The cleaning mechanism includes a rotary drive source and a brush. The rotary drive source is mounted on a drive trolley, and its output end is connected to the brush. The brush can adhere to the conveyor chain. A moving trolley is connected to the drive trolley, and a vacuum cleaner is mounted on the moving trolley to absorb dust and impurities. The cleaning mechanism for cleaning dust and impurities on the conveyor chain and the vacuum cleaner for collecting dust and impurities are respectively mounted on the drive trolley and the moving trolley, a separate design that facilitates maintenance and repair. The brush can clean impurities on the conveyor chain, and the vacuum cleaner can absorb and collect the airborne impurities, achieving high cleaning efficiency for the high-altitude cigarette conveyor chain. Furthermore, it eliminates the need for manual cleaning, reducing labor costs. A monitor is mounted on the drive trolley and electrically connected to the rotary drive source and the vacuum cleaner. The monitor is used to monitor the amount of dust and impurities on the conveyor chain and can automatically adjust the cleaning intensity accordingly based on the real-time monitoring of the cleanliness level on the conveyor chain. Attached Figure Description

[0024] Figure 1 A first structural schematic diagram of the high-altitude cigarette conveyor chain plate cleaning device provided in an embodiment of this utility model;

[0025] Figure 2 A second structural schematic diagram of the high-altitude cigarette conveyor chain plate cleaning device provided in this embodiment of the utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of the high-altitude cigarette conveyor chain plate cleaning device provided in an embodiment of the present utility model.

[0027] Figure label:

[0028] 1. Drive the trolley;

[0029] 2. Cleaning mechanism; 21. Rotary drive source; 22. Brush; 221. Telescopic part; 222. Cleaning part;

[0030] 3. Mobile trolley; 31. Dust collection chamber; 32. Car body; 33. End cover; 34. Wheels;

[0031] 4. Monitor;

[0032] 5. Suction head; 51. Large end; 52. Small end;

[0033] 6. Connecting parts; 61. Connecting portion; 62. Rotating portion. Detailed Implementation

[0034] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0035] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0038] like Figures 1-3 As shown, the high-altitude cigarette conveyor chain cleaning device includes a drive trolley 1, a cleaning mechanism 2, a moving trolley 3, a vacuum cleaner, and a monitor 4. The cleaning mechanism 2 includes a rotary drive source 21 and a brush 22. The rotary drive source 21 is located on the drive trolley 1, and its output end is connected to the brush 22, which can adhere to the conveyor chain. The moving trolley 3 is connected to the drive trolley 1, and the vacuum cleaner is located on the moving trolley 3. The vacuum cleaner is used to absorb dust and impurities. The monitor 4 is located on the drive trolley 1 and is electrically connected to the rotary drive source 21 and the vacuum cleaner. The monitor 4 is used to monitor the amount of dust and impurities on the conveyor chain.

[0039] Specifically, the drive trolley 1 is remotely controlled to start, stop, move forward, and move backward. The rear of the drive trolley 1 is connected to the front of the mobile trolley 3 and placed on the high-altitude cigarette conveyor chain. The drive trolley 1 can drive the mobile trolley 3 to move synchronously along the conveyor chain. The cleaning mechanism 2 for cleaning dust and impurities on the conveyor chain and the vacuum cleaner for collecting dust and impurities are respectively installed on the drive trolley 1 and the mobile trolley 3, with a separate design for easy maintenance and repair. The rotary drive source 21 is a drive motor, and the output end of the drive motor is connected to the brush 22 to drive the brush 22 to rotate. The brush 22 is in contact with the bottom and side walls of the conveyor chain and can clean the dust and other impurities on the conveyor chain, causing the dust and other impurities to separate from the surface of the conveyor chain and be lifted to a certain height. The vacuum cleaner adsorbs and collects the lifted impurities, realizing the cleaning and maintenance of the high-altitude cigarette conveyor chain. The cleaning efficiency is high, and no manual cleaning is required, reducing labor costs. The monitor 4 includes a camera and a control circuit board electrically connected to the camera. The control circuit board is electrically connected to the rotary drive source 21 and the vacuum cleaner. When the monitor 4 detects a large amount of dust and impurities on the conveyor chain, the camera sends a high-level signal to the control circuit board. The control circuit board can then control the rotation speed of the rotary drive source 21 and increase the suction power of the vacuum cleaner, thereby increasing the rotation speed of the brush 22 and improving the cleaning efficiency of impurities on the conveyor chain. Furthermore, the increased suction power of the vacuum cleaner enhances the impurity adsorption rate. When the monitor 4 detects little or no dust and impurities on the conveyor chain, the camera sends a low-level signal to the control circuit board. The control circuit board can then control the rotary drive source 21 and the vacuum cleaner to operate at low power or shut down. The monitor 4 can monitor the cleanliness of the conveyor chain in real time and automatically adjust the cleaning intensity accordingly.

[0040] Furthermore, continue to refer to Figures 1-3 There are multiple cleaning mechanisms 2 arranged side-by-side along the width of the drive trolley 1. In this embodiment, there are two cleaning mechanisms 2 arranged side-by-side. The brushes 22 of both cleaning mechanisms 2 simultaneously clean the bottom wall of the conveyor chain plate, and the brushes 22 of the two cleaning mechanisms 2 also clean the side walls of the conveyor chain plate respectively. Compared with a single cleaning mechanism 2, the cleaning effect is better. The rotation directions of the brushes 22 of the multiple cleaning mechanisms 2 are opposite, that is, one of the two cleaning mechanisms 2 rotates clockwise, and the other rotates counterclockwise. Under the action of airflow generated during the movement of the drive trolley 1 and the moving trolley 3, the convection of dust, dirt and other impurities raised by the conveyor chain plate flows to the inlet of the vacuum cleaner, and is then sucked up and collected by the vacuum cleaner, ensuring that almost all the raised impurities are sucked up by the vacuum cleaner. Optionally, the suction power of the vacuum cleaner is strong enough to prevent some of the raised impurities from being missed.

[0041] Furthermore, continue to refer to Figures 1-3 The high-altitude cigarette conveyor chain cleaning device also includes a suction head 5, which is located at the end of the moving trolley 3 near the brush 22. The moving trolley 3 has a dust collection chamber 31, which is connected to the suction head 5. The suction head 5 includes a large end 51 and a small end 52. The large end 51 faces the brush 22, and the small end 52 faces the input end of the vacuum cleaner. The output end of the vacuum cleaner is connected to the dust collection chamber 31. Along the flow direction of impurities within the suction head 5, the cross-sectional area of ​​the suction head 5 gradually decreases. The suction head 5 has a certain guiding effect on the raised impurities, ensuring that the raised impurities are adsorbed by the vacuum cleaner through the suction head 5, greatly improving the adsorption efficiency of the vacuum cleaner.

[0042] Furthermore, continue to refer to Figures 1-3 The mobile trolley 3 includes a body 32, an end cap 33, and multiple wheels 34. The wheels 34 are rotatably mounted on the body 32. The body 32 has a dust collection chamber 31, and the end cap 33 is detachably connected to an opening in the body 32. The drive trolley 1 moves the mobile trolley 3 along the conveyor chain under the rotation of the wheels 34. A vacuum cleaner installed on the body 32 absorbs the airborne impurities and stores them in the dust collection chamber 31. The end cap 33 is opened, and the dust collection chamber 31 of the body 32 is cleaned periodically for continued use.

[0043] Furthermore, continue to refer to Figures 1-3 The high-altitude cigarette conveyor chain cleaning device also includes a connector 6, with its two ends rotatably mounted on the drive trolley 1 and the moving trolley 3, respectively. The connector 6 includes a connecting part 61 and two rotating parts 62, which are respectively connected to the drive trolley 1 and the moving trolley 3. The two ends of the connecting part 61 are rotatably connected between the two rotating parts 62. The rotating parts 62 are configured as hinges, and the connecting part 61 is configured as a connecting rod. When the drive trolley 1 drives the moving trolley 3 to travel non-linearly along the conveyor chain, the moving trolley 3 can follow the drive trolley 1 to turn and smoothly pass through the non-linear section of the conveyor chain under the action of the rotating parts 62.

[0044] Furthermore, continue to refer to Figures 1-3The brush 22 includes a telescopic part 221 and a cleaning part 222. The two ends of the telescopic part 221 are connected to the rotary drive source 21 and the cleaning part 222, respectively. Along the driving direction of the drive trolley 1, the cleaning part 222 can extend or retract under the action of the telescopic part 221. The telescopic part 221 is configured as an electrically operated telescopic rod. Because stubborn impurities on the conveyor chain are difficult to remove, even if the brush 22 rotates along its circumference, it cannot clean them. Therefore, under the driving action of the telescopic part 221, the cleaning part 222 can extend or retract relative to the length of the conveyor chain, so that the cleaning part 222 can remove stubborn impurities from the conveyor chain. That is, by changing the movement mode of the brush 22, the cleaning effect of the conveyor chain is improved. Optionally, the cleaning part 222 is configured as a hard-bristled brush 22, which can easily clean stubborn impurities on the conveyor chain.

[0045] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A high-altitude cigarette conveyor chain plate cleaning device, characterized in that, include: Drive the small car (1); The cleaning mechanism (2) includes a rotary drive source (21) and a brush (22). The rotary drive source (21) is disposed on the drive trolley (1), and the output end of the rotary drive source (21) is connected to the brush (22). The brush (22) can fit against the conveyor chain plate. The mobile trolley (3) is connected to the driving trolley (1); A vacuum cleaner is installed on the mobile trolley (3) and is used to adsorb dust and impurities; A monitor (4) is installed on the drive trolley (1). The monitor (4) is electrically connected to the rotary drive source (21) and the vacuum cleaner. The monitor (4) is used to monitor the amount of dust and debris on the conveyor chain plate.

2. The high-altitude cigarette conveyor chain cleaning device according to claim 1, characterized in that, There are multiple cleaning mechanisms (2), and multiple cleaning mechanisms (2) are arranged side by side along the width direction of the drive trolley (1).

3. The high-altitude cigarette conveyor chain cleaning device according to claim 2, characterized in that, The rotation directions of the multiple cleaning mechanisms (2) corresponding to the brushes (22) are opposite.

4. The high-altitude cigarette conveyor chain cleaning device according to claim 1, characterized in that, The high-altitude cigarette conveyor chain cleaning device also includes a suction head (5), which is located at one end of the mobile trolley (3) near the brush (22). The mobile trolley (3) has a dust storage chamber (31) which is connected to the suction head (5).

5. The high-altitude cigarette conveyor chain cleaning device according to claim 4, characterized in that, The suction head (5) includes a large end (51) and a small end (52), the large end (51) facing the brush (22), the small end (52) facing the input end of the vacuum cleaner, and the output end of the vacuum cleaner connected to the dust storage chamber (31).

6. The high-altitude cigarette conveyor chain cleaning device according to claim 4, characterized in that, Along the flow direction of impurities in the suction head (5), the cross-sectional area of ​​the suction head (5) gradually decreases.

7. The high-altitude cigarette conveyor chain cleaning device according to claim 4, characterized in that, The mobile trolley (3) includes a body (32), an end cap (33) and multiple wheels (34). The multiple wheels (34) are rotatably mounted on the body (32). The body (32) has the dust storage chamber (31). The end cap (33) is detachably connected to the opening of the body (32).

8. The high-altitude cigarette conveyor chain cleaning device according to claim 1, characterized in that, The high-altitude cigarette conveyor chain plate cleaning device also includes a connector (6), the two ends of which are rotatably mounted on the drive trolley (1) and the moving trolley (3), respectively.

9. The high-altitude cigarette conveyor chain cleaning device according to claim 8, characterized in that, The connector (6) includes a connecting part (61) and two rotating parts (62). The two rotating parts (62) are respectively connected to the driving trolley (1) and the moving trolley (3). The two ends of the connecting part (61) are respectively rotatably connected between the two rotating parts (62).

10. The high-altitude cigarette conveyor chain cleaning device according to claim 1, characterized in that, The brush (22) includes a telescopic part (221) and a cleaning part (222). The two ends of the telescopic part (221) are respectively connected to the rotary drive source (21) and the cleaning part (222). Along the driving direction of the drive trolley (1), the cleaning part (222) can be extended or shortened under the action of the telescopic part (221).

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