Quantitative pushing mechanism for magnetic core products
By designing a quantitative feeding mechanism for magnetic core products, the problem of low efficiency in traditional manual tube loading was solved, and automated quantitative replenishment of defective products was achieved, thus improving tube loading efficiency.
Patent Information
- Application Number
- CN202520191832.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Traditional manual tube loading of magnetic core blocks is inefficient, and it is difficult to quantitatively replenish defective products during the automatic tube loading process.
A quantitative feeding mechanism was designed, comprising a feeding plate, a feeding guide block, a detection component, and a feeding component. Defective products are detected by sensors, and the magnetic core is quantitatively fed in by a cylinder driving the feeding block and the feeding lever.
It has achieved automated and efficient quantitative loading of magnetic core blocks, ensuring accurate replenishment of defective products during the loading process and improving production efficiency.
Smart Images
Figure CN223779378U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic core product packaging technology, and in particular to a quantitative feeding mechanism for magnetic core products. Background Technology
[0002] A magnetic core is a magnetic metal oxide that is widely used in the field of electronic equipment. It is commonly used to manufacture magnetic core tubes, which are the core components of electromagnets and can be used as components of coils and other devices in various electronic equipment.
[0003] After the magnetic core is glued and the terminals are attached, it needs to be loaded into a tube to form a magnetic core tube. To achieve this, multiple magnetic core blocks that make up the magnetic core need to be arranged sequentially in a tubular structure during the production process of the magnetic core tube. The traditional method is for the operator to manually put multiple magnetic core blocks into the tubular container, which is inefficient. Now, equipment is used to realize the automatic loading of magnetic cores. During the loading process, since defective products have been rejected in the previous station, in order to ensure the quantity of tubes loaded at one time, quantitative replenishment is required during tube feeding based on the number of defective products rejected. In view of this, those skilled in the art have designed a quantitative feeding mechanism for magnetic core products. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a quantitative feeding mechanism for magnetic core products.
[0005] The technical solution of this utility model is as follows: a quantitative feeding mechanism for magnetic core products, including a feeding plate, a feeding guide block, a detection component, and a feeding component. The feeding guide block is disposed at the end of the feeding plate, and a guide feed groove communicating with the feeding plate is provided on the feeding guide block. The guide feed groove is open at the top. The detection component is disposed on one side of the feeding plate, and a transverse frame is disposed on the other side of the feeding plate. The feeding component is connected to the transverse frame. The feeding component includes a feeding frame, a first feeding cylinder, a second feeding cylinder, a feeding block connected to the output end of the first feeding cylinder, and a feeding lever connected to the output end of the second feeding cylinder. The first feeding cylinder and the second feeding cylinder are arranged side by side on the feeding frame. The feeding lever is disposed on the rear side of the feeding block. The feeding block and the feeding lever are correspondingly disposed above the feeding plate.
[0006] As can be seen from the above scheme, the feeding guide block is used to guide the magnetic core products on the feeding plate into the material tube, the transverse frame is used to drive the pushing assembly to enter the feeding guide block along the feeding plate, the first pushing cylinder performs the overall pushing action through the pushing block, and the second pushing cylinder pushes the missing magnetic core material through the pushing lever.
[0007] The detection assembly includes a detection mounting bracket and a sensor mounted on the mounting bracket, the sensor being positioned facing the loading plate. Therefore, the sensor is used to detect the magnetic core products on the loading plate.
[0008] An adjustment assembly is provided on the loading plate. The adjustment assembly includes an adjustment gripper and two sets of adjustment blocks disposed on the output end of the adjustment gripper. The adjustment gripper is connected to the bottom of the loading plate. The two sets of adjustment blocks are respectively disposed on both sides of the loading plate. The length of the adjustment blocks is adapted to the length of the loading plate, and an adjustment groove is formed between the two sets of adjustment blocks. Therefore, the adjustment gripper is used to drive the adjustment blocks to open and close, thereby adjusting the two sides of the magnetic core product on the loading plate to be flush.
[0009] The transverse frame includes a vertical frame and a linear module mounted on the vertical frame, with the pusher connected to the output end of the linear module. Therefore, the linear module is used to drive the pusher to move horizontally. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model;
[0011] Figure 2 yes Figure 1 A magnified schematic diagram of the structure at point A in the middle. Detailed Implementation
[0012] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0013] like Figures 1 to 2As shown, this utility model is a quantitative feeding mechanism for magnetic core products, including a feeding plate 1, a feeding guide block 2, a detection component 3, and a feeding component 4. The feeding guide block 2 is disposed at the end of the feeding plate 1, and a guide feed groove 21 communicating with the feeding plate 1 is provided on the feeding guide block 2. The guide feed groove 21 is open at the top. The detection component 3 is disposed on one side of the feeding plate 1, and a transverse frame 5 is disposed on the other side of the feeding plate 1. The feeding component 4 is connected to the transverse frame. 5. The pushing assembly 4 includes a pushing frame 41, a first pushing cylinder 42, a second pushing cylinder 43, a pushing block 44 connected to the output end of the first pushing cylinder 42, and a pushing lever 45 connected to the output end of the second pushing cylinder 43. The first pushing cylinder 42 and the second pushing cylinder 43 are arranged side by side on the pushing frame 41. The pushing lever 45 is located behind the pushing block 44. The pushing block 44 and the pushing lever 45 are correspondingly located above the loading plate 1. In this embodiment, the transverse frame 5 is parallel to the loading plate 1.
[0014] The detection assembly 3 includes a detection mounting frame 31 and a sensor 32 disposed on the detection mounting frame 31, the sensor 32 being positioned facing the loading plate 1. In this embodiment, the sensor 32 is a photoelectric sensor.
[0015] An adjustment assembly 6 is provided on the feeding plate 1. The adjustment assembly 6 includes an adjustment gripper 61 and two sets of adjustment blocks 62 disposed on the output end of the adjustment gripper 61. The adjustment gripper 61 is connected to the bottom of the feeding plate 1. The two sets of adjustment blocks 62 are respectively disposed on both sides of the feeding plate 1. The length of the adjustment blocks 62 is adapted to the length of the feeding plate 1, and an adjustment clamping groove is formed between the two sets of adjustment blocks 62. In this embodiment, the adjustment clamping groove is connected to the guide feed groove 21. The width of the adjustment clamping groove is greater than the width of the guide feed groove 21. The height of the adjustment blocks 62 is higher than the height of the feeding plate 4, thus forming a clamping groove between the two sets of adjustment blocks 62. When the adjustment gripper 61 drives the adjustment blocks 62 to close, the two sides of the magnetic core product are made flush, but it does not continue to clamp inward.
[0016] The transverse frame 5 includes a vertical frame 51 and a linear module 52 mounted on the vertical frame 51. The pusher frame 41 is connected to the output end of the linear module 52. In this embodiment, the linear module 52 includes a drive motor, a lead screw connected to the output end of the drive motor, and a nut seat threaded onto the lead screw. The pusher frame 41 is connected to the nut seat.
[0017] The working process of this utility model is as follows: the first pushing cylinder 42 pushes the magnetic core product on the feeding plate 1 from the guide feeding groove 21 into the material tube through the pushing block 44. If there are a certain number of defective products in the previous station, there will be a corresponding number of gaps on the feeding plate 41 when the robot grabs it. Then the second pushing cylinder 73 drives the pushing lever 75 to push the material.
[0018] Finally, it should be emphasized that the above description is not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A quantitative feeding mechanism for magnetic core products, characterized in that: The assembly includes a feeding plate (1), a feeding guide block (2), a detection component (3), and a pushing component (4). The feeding guide block (2) is located at the end of the feeding plate (1), and a guide feed groove (21) communicating with the feeding plate (1) is provided on the feeding guide block (2). The guide feed groove (21) is open at the top. The detection component (3) is located on one side of the feeding plate (1), and a transverse frame (5) is provided on the other side of the feeding plate (1). The pushing component (4) is connected to the transverse frame (5). The pushing component (4) includes... The device includes a pusher frame (41), a first pusher cylinder (42), a second pusher cylinder (43), a pusher block (44) connected to the output end of the first pusher cylinder (42), and a pusher lever (45) connected to the output end of the second pusher cylinder (43). The first pusher cylinder (42) and the second pusher cylinder (43) are arranged side by side on the pusher frame (41). The pusher lever (45) is located on the rear side of the pusher block (44). The pusher block (44) and the pusher lever (45) are respectively located above the feed plate (1).
2. The quantitative feeding mechanism for magnetic core products according to claim 1, characterized in that: The detection component (3) includes a detection mounting bracket (31) and a sensor (32) disposed on the detection mounting bracket (31), the sensor (32) being disposed facing the loading plate (1).
3. The quantitative feeding mechanism for magnetic core products according to claim 1, characterized in that: An adjustment assembly (6) is provided on the feeding plate (1). The adjustment assembly (6) includes an adjustment gripper (61) and two sets of adjustment blocks (62) disposed on the output end of the adjustment gripper (61). The adjustment gripper (61) is connected to the bottom of the feeding plate (1). The two sets of adjustment blocks (62) are respectively disposed on both sides of the feeding plate (1). The length of the adjustment block (62) is adapted to the length of the feeding plate (1). An adjustment groove is formed between the two sets of adjustment blocks (62).
4. The quantitative feeding mechanism for magnetic core products according to claim 1, characterized in that: The transverse frame (5) includes a vertical frame (51) and a linear module (52) mounted on the vertical frame (51), and the pusher frame (41) is connected to the output end of the linear module (52).