Lens unloading equipment

By designing a lens lowering device and adopting an automated lowering unit and hot water jet technology, the problem of time-consuming and labor-intensive separation of lenses from small iron pieces has been solved, achieving a safe and efficient separation process and improving yield and automation efficiency.

CN223779452UActive Publication Date: 2026-01-09JIANGSU UNIV OF TECH JINKAI HIGH END EQUIP MFG CO LTD +1
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Patent Information

Application Number
CN202520482570.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-09
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

The existing technology for separating the lens from the small iron piece is time-consuming and labor-intensive, and can easily damage the lens, affecting the yield rate.

Method used

Design a lens lowering device that uses an automated lowering unit and hot water jetting to automatically separate the lens from the small iron piece through clamping and lifting components, and uses positioning components and nozzles to clean residual alloy from the lens surface.

Benefits of technology

This technology enables safe and efficient separation of the lens from the small iron piece, reduces alloy residue, improves yield, enhances automation efficiency, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to lens disc discharging equipment which comprises a workbench, a disc discharging unit, a conveying belt, a first material taking assembly and a second material taking assembly are arranged on the workbench, the conveying belt is arranged on one side of the disc discharging unit, a material box is arranged on the conveying belt, and lens assemblies are placed in the material box; the lower disc unit comprises a lower disc box, a lower nozzle and a side nozzle are arranged in the lower disc box, the lower nozzle and the side nozzle spray hot water to a lens assembly entering the lower disc box, and a clamping assembly used for clamping small iron and a lifting assembly driving the clamping assembly to ascend and descend are further arranged in the lower disc box; the first material taking assembly grabs a lens assembly from a material box on the conveying belt and places the lens assembly into a lower disc box, and after the lens and the small iron are separated, the first material taking assembly takes the lens out of the lower disc box and places the lens into the material box on the conveying belt. The second material taking assembly takes the small iron out of the lower disc box and puts the small iron into a material box on the conveying belt. According to the invention, the lens and the small iron are automatically separated, and the yield of the lens is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of car room lens production, especially to a lens unmounting device. BACKGROUND

[0002] With the continuous improvement of people's quality of life, the demand for glasses is also increasing, and people's demand for personalized customized car room lenses is also increasing.

[0003] After the car room lens is finished, it needs to be taken off from the small iron and then processed. Because the lens itself has no boss, in order to facilitate clamping during processing, low-temperature alloy is usually used to combine the lens and the small iron into a whole (hereinafter referred to as "lens assembly"), and then the small iron is clamped for processing. After processing is completed, the lens and the small iron are separated to take off the lens.

[0004] The conventional lens taking-off method is generally divided into two types. One is to soak the lens on the upper disc in hot water, and after the alloy is melted, the lens and the small iron are separated to complete the lens unmounting. During the hot water unmounting process, a layer of thick alloy will be left on the surface of the lens film, which needs to be manually scraped off, which is time-consuming and laborious. The other is to knock the lens and the small iron as a whole on the tool to separate the lens and the small iron. Since the lens material is brittle, knocking the lens may cause the lens to break, resulting in a decrease in the yield rate.

[0005] For the above related technology, the inventor believes that a lens unmounting device that can automatically separate the lens and the small iron conveniently, safely and efficiently is needed, and the yield rate of the lens is improved. UTILITY MODEL CONTENTS

[0006] In order to solve the above technical problems, the present application provides a lens unmounting device.

[0007] The lens unmounting device provided by the present application adopts the following technical scheme:

[0008] A lens unmounting device, comprising a workbench, a lens unmounting unit, a conveying belt, a first material taking-off assembly and a second material taking-off assembly are arranged on the workbench, the lens unmounting unit is used for separating the lens and the small iron, the conveying belt is arranged on one side of the lens unmounting unit, a material box is arranged on the conveying belt, and the lens assembly is placed in the material box;

[0009] The lens unmounting unit comprises a lens unmounting box, an inlet is formed in the top surface of the lens unmounting box, a baffle is slidably arranged at the inlet, a lower nozzle and a side nozzle are arranged in the lens unmounting box, the lower nozzle and the side nozzle spray hot water to the lens assembly entering the lens unmounting box, a clamping assembly for clamping the small iron and a lifting assembly for driving the clamping assembly to lift are further arranged in the lens unmounting box. After the clamping assembly clamps the small iron from the radial direction, the lifting assembly moves the small iron downward through the clamping assembly to separate the lens;

[0010] The first material taking assembly can pick up the lens assembly from the material box at the conveying belt and put it into the lower disc box, and after the lens and the small iron are separated, the first material taking assembly can pick up the lens from the lower disc box and put it into the material box at the conveying belt;

[0011] The second material taking assembly is used for picking up the small iron from the lower disc box and putting it into the material box at the conveying belt.

[0012] Preferably, the first material taking assembly comprises a truss one, a horizontal linear module one, a vertical linear module, and a clamping assembly one, the truss one spans the conveying belt and the lower disc unit, the horizontal linear module one is installed on the horizontal section of the truss one, the vertical linear module is installed on the slider of the horizontal linear module one, and the clamping assembly one can move to the inlet.

[0013] The clamping assembly one comprises a mounting plate one, a jaw cylinder one, and a jaw hand one, the mounting plate one is installed on the slider of the vertical linear module, the jaw cylinder one is installed on the mounting plate one, the jaw cylinder one has two symmetrical output ends, the jaw hand one is arranged at the two output ends of the jaw cylinder one, and the jaw cylinder one drives the two jaw hands one to move towards each other or away from each other to realize the gripping or releasing of the lens.

[0014] Preferably, the second material taking assembly comprises a truss two, a horizontal linear module two, a horizontal linear module three, a vertical cylinder, and a clamping assembly two, the truss two spans the conveying belt and the lower disc unit, the horizontal linear module two is installed on the horizontal section of the truss two, the horizontal linear module three is perpendicular to the horizontal linear module two, the horizontal linear module three is installed on the slider of the horizontal linear module two, the vertical cylinder is installed on the slider of the horizontal linear module three through an extension plate, the extension plate is parallel to the horizontal linear module three, one end of the extension plate is fixed to the slider of the horizontal linear module three, the other end of the extension plate extends towards the truss two, the vertical cylinder is fixed to the end of the extension plate close to the truss two, and the clamping assembly two can move to the inlet.

[0015] The clamping assembly two comprises a mounting plate two, a jaw cylinder two, and a jaw hand two, the mounting plate two is installed on the slider of the vertical cylinder, the jaw cylinder two is installed on the mounting plate two, the jaw cylinder two has two symmetrical output ends, the jaw hand two is arranged at the two output ends of the jaw cylinder two, and the jaw cylinder two drives the two jaw hands two to move towards each other or away from each other to realize the gripping or releasing of the small iron.

[0016] Preferably, a rodless cylinder is arranged on the top surface of the lower disc box, the two ends of the baffle are connected to the output ends of the rodless cylinder through a connecting block, and a gap slot is formed in the top surface of the lower disc box for the sliding of the connecting block.

[0017] Preferably, the claw hand one includes two abutting rods and connecting plates, the connecting plates are fixedly connected to the two ends of the claw cylinder one, the abutting rods are connected to the two ends of each connecting plate, the distance between the two abutting rods on the same connecting plate is less than the diameter of the lens, and the bottom end of the abutting rod is provided with a sheath.

[0018] Preferably, the length direction of the material box is consistent with the length direction of the conveying belt, the material box is divided into a lens containing area and a small iron containing area along the width direction of the material box, the lens assembly separated from the small iron is also located in the lens containing area, two lenses are placed in the lens containing area along the length direction of the material box, and two small irons are placed in the small iron containing area along the length direction of the material box.

[0019] The length direction of the mounting plate one is consistent with the length direction of the conveying belt, and each end of the length direction of the mounting plate one corresponds to a set of clamping assemblies one; the length direction of the mounting plate two is consistent with the length direction of the conveying belt, and each end of the length direction of the mounting plate two corresponds to a set of clamping assemblies two.

[0020] Preferably, the lower disc box is provided with a positioning assembly for clamping the lens, the positioning assembly includes clamping plates arranged on the two sides of the lens in the radial direction, the end of the clamping plate away from the lens is provided with a fixed plate, the surface of the clamping plate close to each other is fixedly provided with a matching plate, and the two ends of the length direction of the fixed plate are rotationally connected with the matching plate.

[0021] The outer wall of the lower disc box is provided with a telescopic cylinder through a support one, the piston rod of the telescopic cylinder is connected with a telescopic rod, the end of the telescopic rod away from the telescopic cylinder penetrates through the fixed plate and is slidably connected with the fixed plate, the part of the telescopic rod close to the matching plate is provided with a containing groove, the containing groove is arranged on the upper surface and the lower surface of the telescopic rod, the two matching plates corresponding to the two clamping plates are arranged in a staggered manner, so as to adapt to the position of the corresponding containing groove, the matching plate extends a matching rod, and the end of the matching rod away from the matching plate is movably arranged in the corresponding containing groove.

[0022] When the telescopic rod moves towards the direction close to the lens, the clamping plate is opened, and when the telescopic rod moves towards the direction away from the lens, the clamping plate is closed.

[0023] Preferably, the surface of each fixed plate away from the lens is fixedly provided with a rotating seat, the end of the rotating seat away from the lens is coaxially connected with a rotating pipe, the rotating pipe is rotationally connected with the side wall of the lower disc box through a bearing, and the telescopic rod penetrates through the rotating pipe and is slidably connected with the rotating pipe.

[0024] The outer wall of the lower disc box is provided with a rotating motor through a support two, a driving gear is coaxially connected to the output shaft of the rotating motor, a driven gear is coaxially connected to each rotating pipe, the two driven gears are meshed, and the driving gear is meshed with one of the driven gears.

[0025] Preferably, the clamping assembly comprises a support plate and clamping blocks, each small iron corresponds to two clamping blocks, and the two clamping blocks are located on the two sides of the small iron in the radial direction, one of the two clamping blocks is fixed on the top surface of the support plate and is in close contact with the outer wall of the small iron, and the other clamping block is slidably arranged on the top surface of the support plate, and the end of the sliding clamping block away from the fixed clamping block is provided with a push block, a push cylinder is arranged on the side wall of the lower disc box, the piston rod of the push cylinder penetrates into the lower disc box and is in sliding connection with the lower disc box, the piston rod of the push cylinder is in abutment with the push block and pushes the push block, and the push block slides towards the sliding clamping block to tightly abut against the small iron.

[0026] The clamping block is provided with a receiving opening for the claw hand to move.

[0027] Preferably, the lifting assembly comprises a lifting cylinder and a lifting plate, the lifting cylinder is fixed on the outer wall of the lower disc box, the top of the piston rod of the lifting cylinder is connected with an auxiliary plate, the lifting plate is vertically arranged and connected to the auxiliary plate, the bottom surface of the lifting plate is fixedly connected with the top surface of the support plate, and the lifting plate penetrates into the lower disc box and is in sliding connection with the lower disc box; the support plate is provided with a gap for the bottom nozzle to pass through.

[0028] In summary, the present application has at least one of the following beneficial technical effects:

[0029] 1. The device realizes full-automatic disc unloading, and flushes the lens, reduces the residual amount of alloy, saves labor, and reduces production cost;

[0030] 2. The lens is uncoiled by hot water, which avoids the collision and impact caused by using tooling, reduces the risk of lens damage, and improves the yield of the production line;

[0031] 3. The small iron is placed back into the material box after uncoiling, which can be used when the material box circulates to the coiling machine, reduces labor, and makes the small iron circulate on the assembly line, thereby improving the automation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a schematic view of the overall structure of a lens disc unloading device in an embodiment of the present application.

[0033] Figure 2 is a schematic view of the structure of the first and second material taking assemblies in an embodiment of the present application.

[0034] Figure 3 is a schematic view of the structure of the first clamping assembly in an embodiment of the present application.

[0035] Figure 4 is a schematic view of the structure of the second clamping assembly in an embodiment of the present application.

[0036] Figure 5is a structural schematic diagram for showing the lower nozzle and the side nozzle in the embodiment of the present application. Figure 2 is an enlarged structural schematic diagram of A in the embodiment of the present application.

[0037] Figure 6 is a structural schematic diagram for showing the inside of the lower tray after the top wall of the lower tray is hidden in the embodiment of the present application.

[0038] Figure 7 is a structural schematic diagram for showing the lower nozzle and the side nozzle in the embodiment of the present application.

[0039] Figure 8 is a structural schematic diagram for showing the positional relationship between the positioning assembly and the telescopic cylinder and the rotating motor in the embodiment of the present application.

[0040] Figure 9 is a structural schematic diagram for showing the positioning assembly in the embodiment of the present application.

[0041] BRIEF DESCRIPTION OF THE DRAWINGS 1, workbench; 2, lower tray unit; 21, lower tray; 211, inlet; 212, baffle; 213, rodless cylinder; 214, connecting block; 215, accommodation slot; 22, lower nozzle; 221, water distribution disc; 23, side nozzle; 3, conveying belt; 31, material box; 311, lens accommodating area; 312, small iron accommodating area; 4, material taking assembly one; 41, truss one; 42, horizontal linear module one; 43, vertical linear module; 44, clamping assembly one; 441, mounting plate one; 442, clamping cylinder one; 443, claw hand one; 4431, abutting rod; 4432, connecting plate; 4433, sheath; 5, material taking assembly two; 51, truss two; 52, horizontal linear module two; 53, horizontal linear module three; 54, vertical cylinder; 55, clamping assembly two; 551, mounting plate two; 552, clamping cylinder two; 553, claw hand two; 56, extension plate; 6, clamping assembly; 61, support plate; 611, accommodation opening; 62, clamping block; 621, accommodating opening; 63, push block; 64, push cylinder; 7, lifting assembly; 71, lifting cylinder; 72, lifting plate; 73, auxiliary plate; 8, positioning assembly; 81, clamping plate; 82, fixing plate; 83, matching plate; 831, matching rod; 84, support one; 841, telescopic cylinder; 85, telescopic rod; 851, accommodating groove; 86, rotating seat; 87, rotating pipe; 871, driven gear; 88, support two; 89, rotating motor; 891, driving gear; 9, lens assembly; 91, lens; 92, small iron. DETAILED DESCRIPTION

[0042] The following will be described in detail in combination with the accompanying drawings. Figures 1-9 The present application will be further described in detail.

[0043] The embodiment of the present application discloses a lens lower tray device.

[0044] Referring to Figures 1-9 , the lens lower disc device comprises a workbench 1, a lower disc unit 2, a conveying belt 3, a first material taking assembly 4 and a second material taking assembly 5 are arranged on the workbench 1, the lower disc unit 2 is used for separating a lens 91 and a small iron 92, the conveying belt 3 is arranged on one side of the lower disc unit 2, a material box 31 is arranged on the conveying belt 3, and the lens assembly 9 is placed in the material box 31.

[0045] The lower disc unit 2 comprises a lower disc box 21, an inlet 211 is formed on the top surface of the lower disc box 21, a baffle 212 is slidably arranged at the inlet 211, a rodless cylinder 213 is arranged on the top surface of the lower disc box 21, the two ends of the baffle 212 are connected with the output end of the rodless cylinder 213 through a connecting block 214, and a gap slot 215 is formed on the top surface of the lower disc box 21 for the sliding of the connecting block 214.

[0046] The lower disc box 21 is provided with a lower nozzle 22 and a side nozzle 23, the lower nozzle 22 and the side nozzle 23 spray hot water to the lens assembly 9 entering the lower disc box 21, and the temperature of the hot water is 60°-65°. The lower disc box 21 is also provided with a clamping assembly 6 for clamping the small iron 92 and a lifting assembly 7 for driving the clamping assembly 6 to lift, after the clamping assembly 6 clamps the small iron 92 in the radial direction, the lifting assembly 7 moves the small iron 92 downward through the clamping assembly 6 to separate from the lens 91. The small iron 92 is a low-temperature alloy, which melts under the flushing of hot water, and the small iron 92 and the lens 91 are separated after about 6 seconds.

[0047] The lower nozzle 22 is fixed with the lower disc box 21 through a water distribution disc 221, the water distribution disc 221 is communicated with the water inlet end of each lower nozzle 22, the water distribution disc 221 is connected with a water source through a water pipe, and the water source is pumped to the water distribution disc 221 through a water pump I; the water inlet end of the side nozzle 23 is directly connected with a water source through a water pipe, and the water source is pumped to the side nozzle 23 through a water pump II.

[0048] The first material taking assembly 4 can grab the lens assembly 9 from the material box 31 on the conveying belt 3 and put it into the lower disc box 21, after the lens 91 and the small iron 92 are separated, the first material taking assembly 4 takes the lens 91 from the lower disc box 21 and puts it into the material box 31 on the conveying belt 3.

[0049] The taking-out assembly 4 comprises a truss 41, a horizontal linear module 42, a vertical linear module 43 and a clamping assembly 44. The truss 41 spans the conveying belt 3 and the lower disc unit 2. The horizontal linear module 42 is installed on the horizontal section of the truss 41. The vertical linear module 43 is installed on the slider of the horizontal linear module 42. The clamping assembly 44 can move to the inlet 211. The clamping assembly 44 comprises a mounting plate 441, a clamping jaw cylinder 442 and a jaw hand 443. The mounting plate 441 is installed on the slider of the vertical linear module 43. The clamping jaw cylinder 442 is installed on the mounting plate 441. The clamping jaw cylinder 442 has two symmetrical output ends. The jaw hand 443 is arranged at the two output ends of the clamping jaw cylinder 442. The clamping jaw cylinder 442 drives the two jaw hands 443 to move towards each other or away from each other, so as to realize the clamping or separation of the lens 91.

[0050] The jaw hand 443 comprises two abutting rods 4431 and a connecting plate 4432. The connecting plate 4432 is fixedly connected to the two ends of the clamping jaw cylinder 442. The abutting rod 4431 is connected to the two ends of each connecting plate 4432. The distance between the two abutting rods 4431 on the same connecting plate 4432 is less than the diameter of the lens 91. The bottom end of the abutting rod 4431 is provided with a sheath 4433, so as to protect the lens 91 and further avoid the damage of the lens 91.

[0051] The taking-out assembly 2 is used for taking out the small iron 92 from the lower disc box 21 and placing it into the material box 31 at the conveying belt 3.

[0052] The taking-out assembly two 5 comprises a truss two 51, a horizontal linear module two 52, a horizontal linear module three 53, a vertical air cylinder 54, and a clamping assembly two 55. The truss two 51 spans the conveying belt 3 and the lower disc unit 2. The horizontal linear module two 52 is installed on a horizontal section of the truss two 51. The horizontal linear module three 53 is perpendicular to the horizontal linear module two 52. The horizontal linear module three 53 is installed on a sliding block of the horizontal linear module two 52. The vertical air cylinder 54 is installed on a sliding block of the horizontal linear module three 53 through an extension plate 56. The extension plate 56 is parallel to the horizontal linear module three 53. One end of the extension plate 56 is fixed to the sliding block of the horizontal linear module three 53. The other end of the extension plate 56 extends towards the truss two 51. The vertical air cylinder 54 is fixed to the end of the extension plate 56 close to the truss two 51. The clamping assembly two 55 is movable to the inlet 211. The clamping assembly two 55 comprises a mounting plate two 551, a clamping jaw air cylinder two 552, and a jaw hand two 553. The mounting plate two 551 is installed on a sliding block of the vertical air cylinder 54. The clamping jaw air cylinder two 552 is installed on the mounting plate two 551. The clamping jaw air cylinder two 552 has two symmetrical output ends. The jaw hand two 553 is arranged at the two output ends of the clamping jaw air cylinder two 552. The clamping jaw air cylinder two 552 drives the two jaw hands two 553 to move towards or away from each other, so as to grip or release the small iron 92.

[0053] The length direction of the material box 31 is consistent with the length direction of the conveying belt 3. The material box 31 is divided into a lens containing area 311 and a small iron containing area 312 along the width direction of the material box 31. The lens assembly 9 separated from the small iron 92 is also located in the lens containing area 311. Two lenses 91 are placed in the lens containing area 311 along the length direction of the material box 31. Two small irons 92 are placed in the small iron containing area 312 along the length direction of the material box 31. The length direction of the mounting plate one 441 is consistent with the length direction of the conveying belt 3. The two ends of the length direction of the mounting plate one 441 correspond to a group of clamping assemblies one 44 respectively. The length direction of the mounting plate two 551 is consistent with the length direction of the conveying belt 3. The two ends of the length direction of the mounting plate two 551 correspond to a group of clamping assemblies two 55 respectively.

[0054] The lower disc box 21 is provided with a positioning assembly 8 for clamping the lens 91, the positioning assembly 8 comprises clamping plates 81 arranged on the two sides of the lens 91 in the radial direction, the end of the clamping plate 81 away from the lens 91 is provided with a fixed plate 82, the surface of the clamping plate 81 close to each other is fixed with a matching plate 83, and the two ends of the fixed plate 82 in the length direction are rotationally connected with the matching plate 83. The outer wall of the lower disc box 21 is provided with a telescopic cylinder 841 through a support 84, the piston rod of the telescopic cylinder 841 is connected with a telescopic rod 85, the end of the telescopic rod 85 away from the telescopic cylinder 841 penetrates through the fixed plate 82 and is slidingly connected with the fixed plate 82, the part of the telescopic rod 85 close to the matching plate 83 is provided with a containing groove 851, the containing groove 851 is arranged on the upper surface and the lower surface of the telescopic rod 85, and the two matching plates 83 on the two clamping plates 81 are arranged in a staggered manner. The position of the containing groove 851 is adapted to the position of the corresponding containing groove 851, and the matching plate 83 extends the matching rod 831, and the end of the matching rod 831 away from the matching plate 83 is movably arranged in the corresponding containing groove 851.

[0055] When the telescopic rod 85 moves towards the direction close to the lens 91, the clamping plate 81 is opened, and when the telescopic rod 85 moves away from the direction of the lens 91, the clamping plate 81 is closed.

[0056] The surface of each fixed plate 82 away from the lens 91 is fixed with a rotating seat 86, the end of the rotating seat 86 away from the lens 91 is coaxially connected with a rotating pipe 87, the rotating pipe 87 is rotationally connected with the side wall of the lower disc box 21 through a bearing, and the telescopic rod 85 penetrates through the rotating pipe 87 and is slidingly connected with the rotating pipe 87. The outer wall of the lower disc box 21 is provided with a rotating motor 89 through a support 88, the output shaft of the rotating motor 89 is coaxially connected with a driving gear 891, each rotating pipe 87 is coaxially connected with a driven gear 871, the two driven gears 871 are meshed, and the driving gear 891 is meshed with one of the driven gears 871.

[0057] The clamping assembly 6 comprises a support plate 61 and a clamping block 62, each small iron 92 corresponds to two clamping blocks 62, the two clamping blocks 62 are located on the two sides of the small iron 92 in the radial direction, one of the two clamping blocks 62 is fixed on the top surface of the support plate 61 and is attached to the outer wall of the small iron 92, and the other clamping block 62 is slidingly arranged on the top surface of the support plate 61. The end of the sliding clamping block 62 away from the fixed clamping block 62 is provided with a push block 63, the side wall of the lower disc box 21 is provided with a push cylinder 64, the piston rod of the push cylinder 64 penetrates into the lower disc box 21 and is slidingly connected with the lower disc box 21, the piston rod of the push cylinder 64 abuts against and pushes the push block 63, and the push block 63 slides towards the direction close to the sliding clamping block 62 to abut against the small iron 92.

[0058] The clamping block 62 is provided with a containing hole 621 for the movement of the claw hand 553.

[0059] The lifting assembly 7 comprises a lifting cylinder 71 fixed to the outer wall of the lower disc box 21, and an auxiliary plate 73 connected to the top of the piston rod of the lifting cylinder 71, and a lifting plate 72 vertically arranged and connected to the auxiliary plate 73, the bottom surface of the lifting plate 72 is fixedly connected to the top surface of the support plate 61, and the lifting plate 72 penetrates into the lower disc box 21 and is in sliding connection with the lower disc box 21; the support plate 61 is provided with a gap 611 for the bottom nozzle to pass through.

[0060] After the small iron 92 and the lens 91 are separated, the lens 91 starts to rotate under the driving of the positioning assembly 8, then the side nozzle 23 sprays hot water at 60-65°C towards the lens 91 to clean the residual alloy on the lens 91, 5 seconds later, the positioning assembly 8 stops rotating, and the hot water stops spraying. The device realizes full-automatic discing and lens flushing, reduces the amount of residual alloy, saves labor, and reduces production cost. Using hot water to flush the lens to disc the small iron avoids the collision and impact caused by using tooling to disc, reduces the risk of lens damage, and improves the yield of the production line

[0061] The implementation principle of the lens discing device in the embodiment of the application is as follows:

[0062] The material box 31 loaded with the lens assembly 9 is conveyed to the inlet 211 of the discing box 21 by the conveying belt 3 and stops, the sliding baffle 212 is moved to open the inlet, then the first material taking assembly 4 simultaneously takes two lens assemblies 9 from the material box 31 on the conveying belt 3 and puts them on the support plate 61 in the discing box 21, then the lens 91 of the two lens assemblies 9 is clamped by the positioning assembly 8, the small iron 92 is clamped in the radial direction by the clamping assembly 6, the inlet 211 is closed, then the lower nozzle 22 sprays hot water at 60-65°C towards the lens assembly 9, then the lifting assembly 7 drives the support plate 61 to descend, so that the small iron 92 and the lens 91 are separated, the lens 91 starts to rotate under the driving of the positioning assembly 8, then the side nozzle 23 sprays hot water at 60-65°C towards the lens 91 to clean the residual alloy on the lens 91, 5 seconds later, the positioning assembly 8 stops rotating, and the hot water stops spraying;

[0063] Then the first material taking assembly 4 takes the lens 91 from the discing box 21 and puts it into the material box 31 on the conveying belt 3, and the second material taking assembly 5 takes the separated small iron 92 from the discing box 21 and puts it into the material box 31 on the conveying belt 3, the small iron 92 is put back into the material box 31 after discing, and can be used when the material box 31 circulates to the discing machine, which reduces labor and makes the small iron circulate on the assembly line, improving the automation efficiency.

[0064] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A lens lowering plate device, characterized in that: The system includes a workbench, a lower platen unit, a conveyor belt, a material handling assembly 1, and a material handling assembly 2. The lower platen unit is used to separate lenses and small iron pieces. The conveyor belt is located on one side of the lower platen unit and has a material box on it. The lens assembly is placed in the material box. The lower plate unit includes a lower plate box, with an inlet on the top surface of the lower plate box. A baffle is slidably installed at the inlet. The lower plate box is equipped with a lower nozzle and a side nozzle. The lower nozzle and the side nozzle spray hot water onto the lens assembly that enters the lower plate box. The lower plate box is also equipped with a clamping assembly for clamping the small iron and a lifting assembly for driving the clamping assembly to rise and fall. After the clamping assembly clamps the small iron radially, the lifting assembly moves the small iron downward and separates it from the lens through the clamping assembly. The first material handling component can pick up the lens assembly from the material box on the conveyor belt and put it into the lower tray box. After the lens and the small iron are separated, the first material handling component will take the lens out from the lower tray box and put it into the material box on the conveyor belt. The second material handling component is used to remove the separated small iron pieces from the lower tray box and place them into the material box at the conveyor belt.

2. The lens lower plate device according to claim 1, characterized in that: The material handling assembly includes a truss, a horizontal linear module, a vertical linear module, and a clamping assembly. The truss spans the conveyor belt and the lower platen unit. The horizontal linear module is installed on the horizontal section of the truss. The vertical linear module is installed on the slider of the horizontal linear module. The clamping assembly can move to the inlet. The clamping assembly includes a mounting plate, a gripper cylinder, and a gripper. The mounting plate is mounted on the slider of the vertical linear module. The gripper cylinder is mounted on the mounting plate and has two symmetrical output ends. The gripper is located at the two output ends of the gripper cylinder. The gripper cylinder drives the two grippers to move toward each other or away from each other to grip or release the lens.

3. The lens lower plate device according to claim 2, characterized in that: Material handling assembly two includes truss two, horizontal linear module two, horizontal linear module three, vertical cylinder, and clamping assembly two. Truss two spans the conveyor belt and the lower platen unit. Horizontal linear module two is installed on the horizontal section of truss two. Horizontal linear module three is perpendicular to horizontal linear module two and is installed on the slider of horizontal linear module two. Vertical cylinder is installed on the slider of horizontal linear module three through an extension plate. The extension plate is parallel to horizontal linear module three. One end of the extension plate is fixed to the slider of horizontal linear module three, and the other end of the extension plate extends towards the direction close to truss two. Vertical cylinder is fixed to the end of the extension plate close to truss two. Clamping assembly two can move to the inlet. The second clamping assembly includes a second mounting plate, a second gripper cylinder, and a second gripper. The second mounting plate is mounted on the slider of the vertical cylinder, and the second gripper cylinder is mounted on the second mounting plate. The second gripper cylinder has two symmetrical output ends, and the second gripper is located at the two output ends of the second gripper cylinder. The second gripper cylinder drives the two second grippers to move toward each other or away from each other, thereby gripping or releasing the small iron.

4. The lens lowering device according to claim 1, characterized in that: A rodless cylinder is installed on the top surface of the lower plate box. The two ends of the baffle are connected to the output end of the rodless cylinder through connecting blocks. A clearance groove is opened on the top surface of the lower plate box for the connecting blocks to slide.

5. The lens lower plate device according to claim 2, characterized in that: The first gripper includes two abutments and a connecting plate. The connecting plate is fixedly connected to both ends of the first gripper cylinder. The abutments are connected to both ends of each connecting plate. The distance between the two abutments on the same connecting plate is less than the diameter of the lens. The bottom end of the abutment is provided with a protective sleeve.

6. The lens lower plate device according to claim 3, characterized in that: The length of the material box is consistent with the length of the conveyor belt. The inside of the material box is divided into a lens receiving area and a small iron receiving area along the width of the material box. The lens assembly before separation from the small iron is also located in the lens receiving area. Two lenses are placed in the lens receiving area along the length of the material box, and two small irons are placed in the small iron receiving area along the length of the material box. The length direction of mounting plate one is consistent with the length direction of the conveyor belt, and each end of the length direction of mounting plate one corresponds to a set of clamping components one. The length direction of mounting plate two is consistent with the length direction of the conveyor belt, and each end of the length direction of mounting plate two corresponds to a set of clamping components two.

7. The lens lower plate device according to claim 1, characterized in that: The lower tray box is equipped with a positioning assembly for holding the lens. The positioning assembly includes clamping plates on both radial sides of the lens. A fixing plate is provided at the end of the clamping plate away from the lens. A mating plate is fixed on the side of the clamping plates that are close to each other. The two ends of the fixing plate in the length direction are rotatably connected to the mating plate. A telescopic cylinder is installed on the outer wall of the lower plate box via a bracket. The piston rod of the telescopic cylinder is connected to a telescopic rod. The end of the telescopic rod away from the telescopic cylinder passes through a fixed plate and is slidably connected to the fixed plate. A receiving groove is provided on the part of the telescopic rod near the mating plate. The receiving groove is located on the top and bottom of the telescopic rod. The two mating plates corresponding to the two clamping plates are staggered to match the position of the corresponding receiving groove. A mating rod extends from the mating plate. The end of the mating rod away from the mating plate is movably set in the corresponding receiving groove. When the telescopic rod moves toward the lens, the clamp opens; when the telescopic rod moves away from the lens, the clamp closes.

8. The lens lower plate device according to claim 7, characterized in that: Each fixed plate has a rotating seat fixed on the side away from the lens. The rotating seat is coaxially connected to a rotating tube at the end away from the lens. The rotating tube is rotatably connected to the side wall of the lower plate box through a bearing. The telescopic rod passes through the rotating tube and is slidably connected to the rotating tube. A rotating motor is mounted on the outer wall of the lower tank via bracket two. A drive gear is coaxially connected to the output shaft of the rotating motor, and a driven gear is coaxially connected to each rotating tube. Two driven gears mesh with each other, and the drive gear meshes with one of the driven gears.

9. The lens lower plate device according to claim 1, characterized in that: The clamping assembly includes a support plate and clamping blocks. Each small iron piece corresponds to two clamping blocks, which are located on both sides of the small iron piece radially. On one small iron piece, one clamping block is fixed on the top surface of the support plate and fits against the outer wall of the small iron piece. The other clamping block is slidably disposed on the top surface of the support plate. A push block is provided at the end of the sliding clamping block away from the fixed clamping block. A push cylinder is provided on the side wall of the lower plate box. The piston rod of the push cylinder passes into the lower plate box and is slidably connected to the lower plate box. The piston rod of the push cylinder abuts against the push block and pushes the push block. The push block then slides towards the sliding clamping block to clamp the small iron piece. The clamping block has an opening for the movement of the second claw.

10. The lens lower plate device according to claim 9, characterized in that: The lifting assembly includes a lifting cylinder and a lifting plate. The lifting cylinder is fixed to the outer wall of the lower plate box. An auxiliary plate is connected to the top of the piston rod of the lifting cylinder. The lifting plate is vertically set and connected to the auxiliary plate. The bottom surface of the lifting plate is fixedly connected to the top surface of the support plate. The lifting plate passes through the lower plate box and is slidably connected to the lower plate box. A clearance port is provided on the support plate for the bottom nozzle to pass through.