Knitted fabric capable of preventing silk from turning over and exposing bottom

Abstract

The utility model discloses a knitted fabric capable of preventing silk turning and bottom exposing, which is of a knitting structure with two needle passages of an upper needle dial and two needle passages of a lower needle cylinder, the knitting pattern takes six paths as a cycle, and according to the arrangement sequence from the upper needle dial to the lower needle cylinder, the six paths of patterns are as follows: the first path is a floating thread, a tuck, a tuck and a floating thread; the fourth path is tucking, floating threads, floating threads and tucking; the second path and the fifth path are loops, loops, floating threads and floating threads; and the third path and the sixth path are floating threads, floating threads, loops and loops. The knitted fabric is of a knitted structure with two needle passages of an upper needle dial and two needle passages of a lower needle cylinder, the front face and the back face of the fabric circularly adopt permutation and combination of looping, tucking and floating threads, the threading lines of first yarn and second yarn and compounding of the thickness of the first yarn and the second yarn are combined, and the problems of silk turning and bottom exposing of air layer fabric are solved; the defective rate and the rejection rate of the fabric are reduced, and the effects of reducing the cost and reducing repeated labor are achieved.

Description

Technical Field

[0001] This utility model relates to the field of knitted fabric technology, and in particular to a knitted fabric that prevents fraying and exposed bottom. Background Technology

[0002] Air-layer fabrics and brushed fabrics often exhibit issues such as fabric surface fraying and exposed base material, which not only pose challenges to fabric dyeing but also negatively impact fabric quality and resource utilization.

[0003] Therefore, it is necessary to improve the knitted fabrics in the existing technology. Utility Model Content

[0004] The purpose of this invention is to overcome the defects in the existing technology and provide a knitted fabric that prevents yarn from turning out and the bottom from being exposed. It adopts a combination of loops, tucks, and floats, and combines the yarn path of the first yarn and the second yarn and the combination of their thicknesses, resulting in a low scrap rate and reduced repetitive labor.

[0005] To achieve the above technical effects, the technical solution of this utility model is as follows: a knitted fabric to prevent yarn slippage and exposed base, which has a knitting structure with two needle tracks on the upper needle plate and two needle tracks on the lower needle cylinder. The knitting pattern is in six-way cycles, and the six-way pattern is arranged in the order from the upper needle plate to the lower needle cylinder as follows:

[0006] The first path consists of floating line, cluster, cluster, and floating line;

[0007] The fourth path consists of clustering, floating line, floating line, and clustering.

[0008] The second and fifth lines are loops, loops, floating lines, and floating lines;

[0009] The third and sixth lines are floating lines, floating lines, forming circles, forming circles;

[0010] The yarns woven in the first and fourth paths are the first yarns, and the yarns woven in the second, third, fifth, and sixth paths are the second yarns.

[0011] The cross-sectional area of ​​the second yarn or the cross-sectional area of ​​at least one unit yarn in the second yarn is greater than or equal to the cross-sectional area of ​​the first yarn.

[0012] The preferred technical solution is that the first yarn is a first polyester low-elasticity yarn, and the second yarn is a combed pure cotton high-twist yarn.

[0013] A preferred technical solution is that the first yarn is a second polyester low-elasticity yarn, and the unit yarns in the second yarn include a third polyester low-elasticity yarn and spandex yarn.

[0014] The preferred technical solution is that the count of the combed pure cotton high-twist yarn is 32~36S.

[0015] The preferred technical solution is that the fineness of the first polyester low elastic yarn is 50D / 36F or 75D / 36F.

[0016] The preferred technical solution is that the fineness of the spandex yarn is 20~30D.

[0017] The preferred technical solution is that the fineness of the second polyester low-elasticity yarn is less than or equal to 30D / 36F, and the fineness of the third polyester low-elasticity yarn is 50D / 72F.

[0018] The preferred technical solution is that the yarn length of the first polyester low elastic yarn is 24.1~24.3cm / 100 stitches, and the yarn length of the combed pure cotton high twist yarn is 28~28.2cm / 100 stitches.

[0019] The preferred technical solution is that the yarn length of the second polyester low-elastic yarn is 20.4~20.6cm / 100 stitches, the yarn length of the third polyester low-elastic yarn is 25.1~25.4cm / 100 stitches, and the yarn length of the spandex yarn is 10.6~10.9cm / 100 stitches.

[0020] The advantages and beneficial effects of this utility model are as follows:

[0021] This anti-snagging and exposed-backing knitted fabric has a knitting structure with two needle tracks on the upper needle plate and two needle tracks on the lower needle cylinder. The front and back of the fabric use a combination of looping, tucking, and floating yarn arrangement. By combining the yarn path of the first yarn and the second yarn and their thickness, it solves the problem of snagging and exposed backing in air layer fabrics, reduces the defect rate and scrap rate of the fabric, and achieves the effect of reducing costs and repetitive labor. Attached Figure Description

[0022] Figure 1 This is the knitting diagram of Example 1 of the utility model anti-fraying knitted fabric;

[0023] Figure 2 This is a needle arrangement diagram of Example 1 of the utility model anti-slip and exposed base knitted fabric;

[0024] Figure 3 This is a triangular arrangement diagram of Example 1 of the utility model anti-slip knitted fabric;

[0025] Figure 4 This is the knitting process diagram of Example 2 of the utility model anti-fraying knitted fabric;

[0026] Figure 5 This is a needle arrangement diagram of Example 2 of the utility model anti-slip and exposed base knitted fabric;

[0027] Figure 6 This is a triangular arrangement diagram of Example 2 of the utility model anti-slip and exposed knitted fabric. Detailed Implementation

[0028] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0029] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0030] Example 1

[0031] like Figures 1-3 As shown, the anti-slip knitted fabric of Example 1 has a knitting structure with two needle tracks on the upper needle plate and two needle tracks on the lower needle cylinder. The knitting pattern is a six-way cycle. According to the arrangement of the upper needle plate to the lower needle cylinder, the six-way pattern is as follows: the first way is float, tuck, tuck, float; the fourth way is tuck, float, float, tuck; the second and fifth ways are loop, loop, float, float; the third and sixth ways are float, float, loop, loop.

[0032] The yarns woven in the first and fourth rows are the first yarn, while the yarns woven in the second, third, fifth, and sixth rows are the second yarn. Furthermore, the first yarn is a first polyester low-elasticity yarn with a fineness of 75D / 36F, and the second yarn is a combed pure cotton high-twist yarn with a count of 34S. The 75D polyester low-elasticity yarn offers higher strength and better durability compared to finer fibers, making it suitable for products that need to withstand more wear. Although it is not the finest fiber, as a low-elasticity yarn, it still possesses a certain degree of elasticity, capable of adapting to a certain degree of stretching while maintaining its shape recovery ability. Due to its relatively large diameter, the fabric may appear slightly thicker, but it still provides good texture and drape. High-twist yarn, by increasing the twist in the yarn, improves its strength and abrasion resistance. This means that clothing made from 34S combed pure cotton high-twist yarn is more durable and can withstand the wear and tear of students' daily activities. Due to its higher twist, fabrics woven from high-twist yarn have better shape retention and are less prone to deformation, helping clothing maintain a good appearance for a long time, remaining like new even after multiple washes and wears. High-twist treatment effectively reduces pilling on the surface of clothing, making it look neater and cleaner, and extending the lifespan of the garment. Although it is high-twist yarn, because it is made from combed pure cotton, it still retains the natural softness and breathability of cotton fibers, ensuring wearing comfort, which is very important for people who wear clothing for long periods of time. Combed cotton is relatively easy to care for, usually has good wrinkle resistance, is easy to wash and quick-drying, and is very suitable for the needs of frequent use in the school environment. Therefore, the combination of the two can create a blended material that combines the abrasion resistance and easy care of polyester with the comfort and natural breathability of pure cotton, making it ideal for producing high-quality student uniforms.

[0033] In Example 1, the yarn length of the first polyester low-elastic yarn in the fabric is 24.2cm / 100 stitches, and the yarn length of the combed pure cotton high-twist yarn is 28cm / 100 stitches.

[0034] The machine is a UTX-2.1DE knitting machine with a 34-inch / 24-g needle count, a total of 2544 needles, and a machine speed of 18 rpm.

[0035] The UTX-2.1DE loom has 72 yarn paths, and the yarn is threaded in the following order: first yarn, second yarn, second yarn, first yarn, second yarn, second yarn.

[0036] Example 1: Fabric properties: Fabric weight 288 g / m² 2 The finished product has a width of 183cm. In the knitted fabric, the first polyester low-elastic yarn of the first yarn accounts for 17.26% of the weight, and the combed pure cotton high-twist yarn of the second yarn accounts for 82.74% of the weight.

[0037] Example 2

[0038] like Figures 4-6 As shown, Example 2 is based on Example 1, except that the first yarn of the anti-slip knitted fabric is a second polyester low-elastic yarn, and the unit yarns in the second yarn include a third polyester low-elastic yarn and spandex yarn. The fineness of the second polyester low-elastic yarn is 30D / 36F, the fineness of the third polyester low-elastic yarn is 50D / 72F, and the fineness of the spandex yarn is 30D.

[0039] The finer fineness of the second polyester low-elasticity yarn makes the fabric feel more delicate and soft; it also makes the fabric lighter and more breathable overall. The finer fibers help improve the drape of the fabric, making the garment look smoother and more natural. The third polyester low-elasticity yarn (50D / 72F) has coarser fibers, resulting in higher strength and better abrasion resistance, able to withstand more stretching and wear; the higher filament count (72F) provides better structural stability and shape recovery, reducing the risk of deformation; the coarser fiber diameter and increased density give the fabric some windproof and waterproof properties. The most significant characteristic of spandex is its excellent elasticity, capable of stretching 5 to 7 times its original length without damage and quickly returning to its original length; spandex fibers are very light, making garments made from it less burdensome to wear; even under stretching, spandex exhibits good strength and durability, and is not easily damaged. By combining two different finenesses of polyester low-elasticity yarn and spandex, the sweatshirt not only has a soft feel and excellent breathability, but also good elasticity, ensuring flexibility and comfort when wearing it.

[0040] In Example 2, the yarn length of the second polyester low-elastic yarn in the fabric is 20.5cm / 100 stitches, the yarn length of the third polyester low-elastic yarn is 25.2cm / 100 stitches, and the yarn length of the spandex yarn is 10.8cm / 100 stitches.

[0041] It uses a VL-DJ knitting machine with a 34-inch / 32G needle count, a total of 3400 needles, and a machine speed of 18 rpm.

[0042] The VL-DJ loom has 72 yarn paths, and the yarn is threaded in the following order: first yarn, second yarn, second yarn, first yarn, second yarn, second yarn.

[0043] Example 2 Fabric properties: Fabric weight 303g / m² 2 The finished product has a width of 145cm. In the knitted fabric, the weight ratio of the second polyester low-elastic yarn in the first yarn is 15.88%, the weight ratio of the second polyester low-elastic yarn in the second yarn is 65.88%, and the weight ratio of spandex yarn is 18.24%.

[0044] The fabric obtained in Example 1 was tested and its properties are as follows:

[0045] 1. Dimensional change rate after washing: At 40℃, after washing with a solution containing 0.02% sodium perborate and 0.003% bleaching activator, and hanging to dry, the length shrinkage rate is 4.3% and the width shrinkage rate is 1.2%.

[0046] 2. Pilling test: GB / T 4802.1-2008 circular trajectory method, 780 centine Newtons of pressure, reaching level 4 (the higher the level, the better the effect);

[0047] 3. Bullet breaking strength: GB / T 19976-2005, steel ball method, steel ball diameter is 38mm; 959N.

[0048] The fabric obtained in Example 2 was tested and its properties are as follows:

[0049] 1. Water washing shrinkage test: Wash in 40℃ water for 12 minutes, air dry, repeat 3 times, warp shrinkage rate 2%, weft shrinkage rate 2%;

[0050] 2. Fabric twist 1%;

[0051] 3. Stretch recovery performance test: Elongation at 30N tensile force: 119.64% in the warp direction and 160.34% in the weft direction; after removing the tensile force and recovering, the elongation of the fabric is 4% in the warp direction and 8.3% in the weft direction.

[0052] 4. Bursting force: 250N;

[0053] 5. Warp density (number of warp yarns) 86 yarns / inch, weft density (number of weft yarns) 57 yarns / inch.

[0054] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A type of anti-snagging and anti-exposed knitted fabric, characterized in that, This is a knitting structure with two rows on the upper needle plate and two rows on the lower needle cylinder. The knitting pattern repeats in six rows. The six rows of patterns, arranged from the upper needle plate to the lower needle cylinder, are as follows: The first path consists of floating line, clustering, clustering, and floating line; The fourth path consists of clustering, floating line, floating line, and clustering. The second and fifth lines are loops, loops, floating lines, and floating lines; The third and sixth lines are floating lines, floating lines, forming circles, forming circles; The yarns woven in the first and fourth paths are the first yarns, and the yarns woven in the second, third, fifth, and sixth paths are the second yarns. The cross-sectional area of ​​the second yarn or the cross-sectional area of ​​at least one unit yarn in the second yarn is greater than or equal to the cross-sectional area of ​​the first yarn.

2. The anti-snagging and exposed knitted fabric according to claim 1, characterized in that, The first yarn is a first polyester low-elasticity yarn, and the second yarn is a combed pure cotton high-twist yarn.

3. The anti-snagging and backing-exposed knitted fabric according to claim 1, characterized in that, The first yarn is a second polyester low-elasticity yarn, and the unit yarns in the second yarn include a third polyester low-elasticity yarn and spandex yarn.

4. The anti-snagging and exposed knitted fabric according to claim 2, characterized in that, The count of the combed pure cotton high-twist yarn is 32~36S.

5. The anti-snagging and exposed-backing knitted fabric according to claim 4, characterized in that, The fineness of the first polyester low-elasticity yarn is 50D / 36F or 75D / 36F.

6. The anti-snagging and exposed knitted fabric according to claim 3, characterized in that, The spandex yarn has a fineness of 20~30D.

7. The anti-snagging and exposed-backing knitted fabric according to claim 6, characterized in that, The fineness of the second polyester low-elasticity yarn is less than or equal to 30D / 36F, and the fineness of the third polyester low-elasticity yarn is 50D / 72F.

8. The anti-snagging and exposed knitted fabric according to claim 2, characterized in that, The first polyester low-elastic yarn has a yarn length of 24.1~24.3cm / 100 stitches, and the combed pure cotton high-twist yarn has a yarn length of 28~28.2cm / 100 stitches.

9. The anti-snagging and exposed-backing knitted fabric according to claim 3, characterized in that, The second polyester low-elastic yarn has a yarn length of 20.4~20.6cm / 100 stitches, the third polyester low-elastic yarn has a yarn length of 25.1~25.4cm / 100 stitches, and the spandex yarn has a yarn length of 10.6~10.9cm / 100 stitches.

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