Wear-resistant ball valve for industrial valve

Abstract

The utility model relates to the technical field of ball valves, and discloses a wear-resistant ball valve for an industrial valve, which comprises a valve body, the top of the valve body is fixedly connected with a hollow column, the top of the hollow column is fixedly connected with a fixed disc, the top of the fixed disc is in threaded connection with a second screw, and the middle of the outer wall of the second screw is in threaded connection with a rotating handle. And the bottom of the outer wall of the second screw is in threaded connection with a fixing shaft, the bottom of the fixing shaft is fixedly connected with a ball core, the left side of the outer wall of the hollow column communicates with an oil inlet pipe, the inner wall of the hollow column is rotationally connected with a plurality of rolling balls, and sealing mechanisms are arranged on the left side and the right side of the valve body correspondingly. In the utility model, the rotating handle is tightly combined with the fixed shaft by rotating the screw II, lubricating oil is injected into the hollow column, the rotating handle is pushed to drive the rolling ball to rotate, and the lubricating oil is taken out and lubricates the surface of the ball core, so that the wear resistance of equipment is improved, the service life is prolonged, and the maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of ball valve technology, and in particular to a wear-resistant ball valve for industrial valves. Background Technology

[0002] With the continuous development of materials science, various high-performance wear-resistant materials are constantly emerging. These new materials have the advantages of high hardness, good wear resistance, and strong corrosion resistance, providing a material basis for the research and development of wear-resistant ball valves. By applying these new materials to the ball and sealing components of ball valves, the wear resistance and service life of ball valves can be significantly improved. The continuous development and application of advanced manufacturing processes such as precision casting, powder metallurgy, and laser processing technology have greatly improved the manufacturing precision and quality of ball valves, enabling the manufacture of more precise balls and sealing surfaces, ensuring the sealing performance and wear resistance of ball valves. Laser processing technology can perform high-precision wear-resistant coating treatment on the surface of ball valves, improving surface hardness and wear resistance, while reducing processing errors and improving product consistency and reliability.

[0003] Ball valves achieve sealing through the tight fit between the ball and the seat. During the opening and closing of the valve, friction occurs between the ball and the seat. If the ball's wear resistance is insufficient, wear and scratches will appear on its surface, increasing the sealing gap between the ball and the seat. This reduces the valve's sealing performance and leads to leakage. This not only affects the normal transport of process media but also poses safety hazards. The ball's surface will gradually wear down due to friction during normal use. If the wear resistance is insufficient, the wear rate will accelerate, resulting in pits and scratches on the ball's surface. This prevents the ball and seat from fitting tightly together, reducing sealing performance. As wear intensifies, the medium will leak from the gaps, affecting the valve's shut-off function and reducing the equipment's pressure holding capacity. Poor ball wear resistance also shortens the valve's service life, requiring more frequent repairs or replacements, which increases maintenance costs. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a wear-resistant ball valve for industrial valves, aiming to improve the problem in the prior art that if the wear resistance of the ball cannot be improved, the wear rate will be accelerated, the sealing performance will be reduced, the shut-off function of the valve will be affected, and the maintenance cost will be increased.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a wear-resistant ball valve for industrial valves, comprising a valve body, a hollow column fixedly connected to the top of the valve body, a fixed disc fixedly connected to the top of the hollow column, a screw threadedly connected to the top of the fixed disc, a handle threadedly connected to the middle of the outer wall of the screw, a fixed shaft threadedly connected to the bottom of the outer wall of the screw, a ball core fixedly connected to the bottom of the fixed shaft, an oil inlet pipe connected to the left side of the outer wall of the hollow column, a plurality of rolling balls rotatably connected to the inner wall of the hollow column, and sealing mechanisms provided on both the left and right sides of the valve body, the sealing mechanisms being used to seal the equipment.

[0006] As a further description of the above technical solution:

[0007] The sealing mechanism includes a screw, the outer wall of which is threaded to both the left and right sides of the valve body. A mounting plate is threaded to the middle of the outer wall of the screw on the right side. A sealing ring is fixedly connected to the left side of the mounting plate. A pipe is fixedly connected to the right side of the mounting plate. A connecting plate is fixedly connected to the right side of the pipe. A sealing ring is fixedly connected to the right side of the connecting plate.

[0008] As a further description of the above technical solution:

[0009] Support rods are fixedly connected to the bottom left and right sides of the outer wall of the valve body, and a base plate is fixedly connected between multiple adjacent support rods.

[0010] As a further description of the above technical solution:

[0011] A label plate is fixedly connected to the front side of the outer wall of the valve body, and an anti-slip sleeve is fixedly connected to the outer wall of the throttle.

[0012] As a further description of the above technical solution:

[0013] A washer is provided on the outer wall of the screw two, and a plug is provided on the left side of the inner wall of the oil inlet pipe.

[0014] As a further description of the above technical solution:

[0015] The connecting plate has multiple holes near its right edge, and these holes are arranged symmetrically.

[0016] As a further description of the above technical solution:

[0017] Triangular blocks are fixedly connected to both the front and rear sides of the outer wall of the pipe, and the multiple triangular blocks are arranged symmetrically.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the screw is provided with a washer, and the middle part of the outer wall of the pipe is provided with an anti-corrosion coating.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the throttle and the fixed shaft are tightly connected by rotating the second screw. Then, lubricating oil is injected into the hollow column, and the throttle is pushed to make the fixed shaft rotate, which in turn drives the ball to rotate. The lubricating oil is carried out with the rotation of the ball and slides down the fixed shaft to the surface of the ball core to achieve the lubrication effect. This achieves lubrication of the ball core, improves the wear resistance of the equipment, extends the service life of the equipment, and reduces maintenance costs.

[0022] 2. In this utility model, the pipe is aligned with the valve body, the screw is tightened to fix the pipe and the valve body, and the connection between the pipe and the screw is sealed with a sealing ring to prevent leakage. Then, the connecting plate is connected to the installation point, and the sealing ring seals the connection plate and the installation point. This achieves sealing of multiple parts of the equipment, improves the sealing performance of the equipment, and provides sufficient guarantee for the normal operation of the equipment. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the valve body of a wear-resistant ball valve for industrial valves proposed in this utility model;

[0024] Figure 2 This is a partial structural breakdown diagram of the anti-slip sleeve of a wear-resistant ball valve for industrial valves proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the connecting plate of a wear-resistant ball valve for industrial valves proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the hollow column of a wear-resistant ball valve for industrial valves proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the ball core of a wear-resistant ball valve for industrial valves proposed in this utility model.

[0028] Legend:

[0029] 1. Valve body; 2. Sealing mechanism; 201. Screw 1; 202. Mounting plate; 203. Sealing ring 1; 204. Pipe; 205. Connecting plate; 206. Sealing ring 2; 3. Hollow column; 4. Fixing plate; 5. Throttle; 6. Screw 2; 7. Oil inlet pipe; 8. Ball bearing; 9. Fixing shaft; 10. Ball core; 11. Marking plate; 12. Support rod; 13. Base plate; 14. Anti-corrosion coating; 15. Triangular block; 16. Anti-slip sleeve; 17. Hole; 18. Gasket 1; 19. Gasket 2; 20. Plug. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 This utility model provides an embodiment of a wear-resistant ball valve for industrial valves, comprising a valve body 1, a hollow column 3 fixedly connected to the top of the valve body 1, a fixed disc 4 fixedly connected to the top of the hollow column 3, a screw 6 threadedly connected to the top of the fixed disc 4, a handle 5 threadedly connected to the middle of the outer wall of the screw 6, a fixed shaft 9 threadedly connected to the bottom of the outer wall of the screw 6, and a ball core 10 fixedly connected to the bottom of the fixed shaft 9. An oil inlet pipe 7 is connected to the left side of the outer wall of the hollow column 3. The handle 5 is ergonomically designed, allowing the operator to easily adjust and control the valve. The ball core 10... The valve's sealing performance and opening / closing flexibility are ensured. The oil inlet pipe 7 takes into account the principles of fluid dynamics to optimize the flow efficiency of the fluid. Multiple balls 8 are rotatably connected to the inner wall of the hollow column 3. Sealing mechanisms 2 are provided on both the left and right sides of the valve body 1. The sealing mechanisms 2 are used to seal the equipment. A gasket 18 is provided on the outer wall of the screw 2 6. The sealing mechanism 2 ensures the sealing performance of the equipment in various working environments and prevents leakage and contamination. The gasket 18 not only enhances the sealing performance of the connection parts, but also plays a role in buffering and protection. A plug 20 is provided on the left side of the inner wall of the oil inlet pipe 7.

[0032] Specifically, the valve body 1 is fixedly connected to the hollow column 3, ensuring the stability and durability of the structure. The hollow column 3 not only serves as a support structure for the fixed plate 4, but also guides and controls the fluid flow. The fixed plate 4 is threadedly connected to the screw 6, ensuring both the strength of the connection and facilitating later maintenance and replacement. The throttle 5 is designed with ergonomic principles in mind, allowing the operator to easily adjust and control the valve. The ball core 10 ensures the valve's sealing performance and the flexibility of its operation. The oil inlet pipe 7 is designed with fluid dynamics in mind to optimize fluid flow efficiency. The ball 8 is designed to reduce friction and extend the valve's service life. The sealing mechanism 2 ensures the sealing performance of the equipment in various working environments, preventing leakage and contamination. The gasket 18 not only enhances the sealing of the connection points but also acts as a buffer and protector. The plug 20 is for easy maintenance and cleaning, ensuring unobstructed access to the oil inlet pipe 7.

[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The sealing mechanism 2 includes a screw 201. The outer wall of the screw 201 is threaded to both the left and right sides of the valve body 1. The middle of the outer wall of the right screw 201 is threaded to a mounting plate 202. A sealing ring 203 is fixedly connected to the left side of the mounting plate 202. A pipe 204 is fixedly connected to the right side of the mounting plate 202. The sealing ring 203 protects the internal precision components from external impurities. The pipe 204 is not only responsible for transporting the medium, but also must ensure the smooth flow of the fluid and prevent leakage. A connecting plate 205 is fixedly connected to the right side of the pipe 204. A sealing ring 206 is fixedly connected to the right side of the connecting plate 205. Multiple holes 17 are provided near the edge on the right side of the connecting plate 205. The holes 17 are not only for reducing weight, but also for achieving better ventilation and heat dissipation without affecting the structural strength. The multiple holes 17 are arranged symmetrically.

[0034] Specifically, screw 201 is threadedly connected to valve body 1, ensuring structural stability and operational reliability. Mounting plate 202 not only supports the important sealing ring 203 but also the connected pipe 204. Sealing ring 203 protects internal precision components from external impurities. Pipe 204 is responsible for transporting the medium and must ensure smooth and leak-free fluid flow. Connecting plate 205 is fixedly connected to sealing ring 206, further enhancing the sealing performance of the connection and ensuring optimal sealing performance of the entire device. Holes 17 are not only for weight reduction but also for achieving better ventilation and heat dissipation without affecting structural strength. Holes 17 are symmetrically arranged, ensuring uniform stress on connecting plate 205 and enhancing overall stability and durability.

[0035] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 Support rods 12 are fixedly connected to the bottom left and right sides of the outer wall of valve body 1. A base plate 13 is fixedly connected between multiple support rods 12. An indicator plate 11 is fixedly connected to the front side of the outer wall of valve body 1. The base plate 13 further enhances the stability of the device and ensures that it can maintain its performance in various working environments. The indicator plate 11 clearly marks the operation guide and safety warnings, so that users can understand how to use the device correctly. An anti-slip sleeve 16 is fixedly connected to the outer wall of the throttle 5.

[0036] Specifically, the support rod 12 firmly supports the entire device, providing a stable support foundation. The base plate 13 further enhances the stability of the device, ensuring that it can maintain its performance in various working environments. The label plate 11 clearly marks the operation instructions and safety warnings, enabling users to understand how to use the device correctly. The anti-slip sleeve 16 fully considers the user's comfort and safety during operation, ensuring a good grip under various operating conditions, reducing the risk of slippage, and thus ensuring the safety of operation.

[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 Screw 201 has a washer 19 on its outer wall and pipe 204 has an anti-corrosion coating 14 in the middle of its outer wall. The anti-corrosion coating 14 not only enhances the corrosion resistance of pipe 204, but also extends its service life. Triangular blocks 15 are fixedly connected to the front and rear sides of the outer wall of pipe 204, and multiple triangular blocks 15 are arranged symmetrically.

[0038] Specifically, gasket 2 19 significantly improves the contact stability and sealing effect between the screw and the connecting parts; anti-corrosion coating 14 not only enhances the corrosion resistance of pipe 204 but also extends its service life; triangular block 15 not only provides additional structural support but also ensures the uniform distribution of pressure on the entire device, thereby improving overall stability and safety.

[0039] Working principle: Tightening screw 6 will fix the handle 5 to the fixed shaft 9. Lubricating oil is poured into the hollow column 3 along the oil inlet pipe 7. Then, push the handle 5, which will drive the fixed shaft 9 to rotate. During the rotation of the fixed shaft 9, the rolling ball 8 will rotate. When the rolling ball 8 rotates, it will carry out the lubricating oil inside the hollow column 3, so that the lubricating oil slides down along the fixed shaft 9 and finally drips onto the surface of the ball core 10, thus lubricating the ball core 10. This improves the wear resistance of the equipment, thereby extending the service life of the equipment and reducing maintenance costs.

[0040] Align pipe 204 with valve body 1, then tighten screw 201. Screw 201 will fix pipe 204 and valve body 1 together. Sealing ring 203 will seal the connection between pipe 204 and screw 201 to prevent leakage during use. Then connect connecting plate 205 to the installation location. Sealing ring 206 will seal connecting plate 205 and installation location, thus achieving sealing at multiple points on the equipment, improving the equipment's sealing performance and providing sufficient guarantee for the normal operation of the equipment.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wear resistant ball valve for industrial valves comprising a valve body (1), characterized in that: The top of the valve body (1) is fixedly connected with a hollow column (3), the top of the hollow column (3) is fixedly connected with a fixed disc (4), the top of the fixed disc (4) is threadedly connected with a screw two (6), the outer wall of the screw two (6) is threadedly connected with a handle (5) in the middle, the outer wall of the screw two (6) is threadedly connected with a fixed shaft (9) at the bottom, the bottom of the fixed shaft (9) is fixedly connected with a ball core (10), the left side of the outer wall of the hollow column (3) is communicated with an oil inlet pipe (7), the inner wall of the hollow column (3) is rotatably connected with a plurality of rolling balls (8), the left and right sides of the valve body (1) are provided with sealing mechanisms (2), and the sealing mechanisms (2) are used for sealing the equipment.

2. A wear resistant ball valve for industrial use as claimed in claim 1, wherein: The sealing mechanism (2) comprises a screw one (201), the outer wall of the screw one (201) is threadedly connected with the left and right sides of the valve body (1), the outer wall of the screw one (201) is threadedly connected with a mounting plate (202) in the middle on the right side, the left side of the mounting plate (202) is fixedly connected with a sealing ring one (203), the right side of the mounting plate (202) is fixedly connected with a pipeline (204), the right side of the pipeline (204) is fixedly connected with a connecting plate (205), and the right side of the connecting plate (205) is fixedly connected with a sealing ring two (206).

3. A wear resistant ball valve for industrial use as claimed in claim 1, wherein: The outer wall of the valve body (1) is fixedly connected with a support rod (12) at the bottom on the left and right sides, and a plurality of support rods (12) are fixedly connected with a bottom plate (13) between adjacent support rods (12).

4. A wear resistant ball valve for industrial use as claimed in claim 1, wherein: The outer wall of the valve body (1) is fixedly connected with an identification plate (11) on the front side, and the outer wall of the handle (5) is fixedly connected with an anti-skid sleeve (16).

5. A wear resistant ball valve for industrial use as claimed in claim 1, wherein: The outer wall of the screw two (6) is provided with a gasket one (18), and the inner wall of the oil inlet pipe (7) is provided with a plug (20) on the left side.

6. A wear resistant ball valve for industrial use as claimed in claim 2, wherein: A plurality of hole holes (17) are formed in the right side of the connecting plate (205) near the edge, and the hole holes (17) are symmetrically arranged.

7. A wear resistant ball valve for industrial use as claimed in claim 2, wherein: The outer wall of the pipeline (204) is fixedly connected with a triangular block (15) on the front side and the back side, and a plurality of triangular blocks (15) are symmetrically arranged between the triangular blocks (15).

8. A wear resistant ball valve for industrial use as claimed in claim 2, wherein: The outer wall of the screw one (201) is provided with a gasket two (19), and the outer wall of the pipeline (204) is provided with a corrosion-resistant plating layer (14) in the middle.

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