Electrical control valve for organic chemical industry

By designing a housing and base plate structure for the electrical control valve, the problem of the valve being susceptible to external impacts was solved, achieving safety and durability under high temperature and high pressure environments, and reducing maintenance frequency and costs.

CN223782185UActive Publication Date: 2026-01-09ANHUI SIWEITE SAFETY TECH SERVICE CO LTD
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Patent Information

Application Number
CN202520403363.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-09
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing electrical control valves lack specialized protective structures, making them susceptible to impacts from external objects, which affects their safety and durability, increases maintenance costs, and raises the risk of production interruptions.

Method used

An electrical control valve structure including a housing and a base plate was designed. The housing is quick to install and remove via limiting teeth and actuating gears. It is equipped with an observation window and a sealing layer to provide additional protection against damage from high temperature, high pressure, corrosive and explosive hazards.

Benefits of technology

It improves the durability and safety of equipment, reduces the number of repairs and costs, extends service life, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrical control valve for organic chemical industry, which relates to the technical field of organic chemical industry and comprises a bottom plate, a control valve body is mounted on the surface of the bottom plate, a clamping groove is formed in the surface of the bottom plate, a housing is clamped in the clamping groove, and a fixing block is arranged on the side wall of the housing. By arranging the housing, an additional protection layer is provided for the electric control valve body, direct damage to the control valve body caused by dangerous factors such as high temperature, high pressure, corrosivity and potential explosiveness in the organic chemical industry production environment is effectively prevented, and the safety of the control valve body is improved. The durability and safety of equipment are improved, by arranging a shifting gear, second limiting teeth and first limiting teeth, rapid mounting and dismounting of the shell cover are achieved, maintenance is convenient, the number of times of maintenance and the maintenance cost caused by external damage to the electric control valve body are reduced, and the service life of the equipment is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of organic chemical technology, specifically to an electrical control valve for organic chemical applications. Background Technology

[0002] In current industrial applications, electrical control valves, as key components of automated control systems, are widely used in various industrial production processes, including organic chemical engineering. Control valves play a crucial role in regulating the flow, pressure, and direction of media, and are essential for ensuring the stability and efficiency of the production process.

[0003] Organic chemical production environments are typically characterized by high temperatures, high pressures, corrosiveness, and potential explosiveness, placing extremely high demands on the durability and safety of electrical control valves. However, current electrical control valves often lack specialized protective structures, making them vulnerable to impacts from external objects during use, such as dropped tools or material splashes. This can lead to damage to the valve casing, internal components, or even malfunction, affecting the safety and durability of the valve, increasing equipment maintenance costs and the risk of production interruptions, and potentially threatening the personal safety of operators. Utility Model Content

[0004] The purpose of this utility model is to provide an electrical control valve for organic chemical industry, so as to solve the problem that the existing electrical control valves lack a special protective structure, which makes them susceptible to impact from external objects during use, thus affecting the safety and durability of the electrical control valves.

[0005] An electrical control valve for organic chemical applications includes a base plate, on which a control valve body is mounted. A snap-fit ​​groove is formed on the surface of the base plate, and a housing is snap-fitted into the snap-fit ​​groove. A fixing block is provided on the side wall of the housing, and a mounting component for facilitating the installation of the housing is provided at the bottom of the fixing block.

[0006] Preferably, the mounting assembly includes a docking block fixedly mounted on the bottom of the fixing block. The docking block has four second limiting teeth distributed along its circumference. The surface of the base plate has mounting grooves corresponding to the docking blocks. A rotating ring is rotatably mounted in the mounting groove. The inner wall of the rotating ring has first limiting teeth that mesh with the second limiting teeth. A slot is formed at the bottom of the mounting groove, penetrating the side wall of the base plate. A turning gear is rotatably mounted in the slot. The bottom of the rotating ring is fixedly mounted on the top of the turning gear.

[0007] Preferably, the housing is provided with an observation window.

[0008] Preferably, a sealing layer is provided at the bottom of the housing where it contacts the inner wall of the snap-fit ​​groove.

[0009] Preferably, mounting holes are provided at the four corners of the base plate surface.

[0010] The advantages of this utility model are as follows: The electrical control valve for organic chemical industry in this utility model provides an additional protective layer for the valve body by setting a shell, which effectively prevents the valve body from being directly damaged by dangerous factors such as high temperature, high pressure, corrosiveness and potential explosion in the organic chemical production environment, thereby improving the durability and safety of the equipment. By setting a toggle gear, a second limit tooth and a first limit tooth, the shell can be quickly installed and removed, which facilitates maintenance, reduces the number of repairs and maintenance costs caused by external damage to the electrical control valve body, and extends the service life of the equipment. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0012] Figure 2 This is a schematic diagram of the structure of the base plate in this utility model.

[0013] Figure 3 This is a schematic diagram of the structure of the housing in this utility model.

[0014] Figure 4 This is a cross-sectional view of the present invention.

[0015] Among them, 100 is the base plate; 101 is the mounting hole; 102 is the housing; 103 is the observation window; 104 is the control valve body; 105 is the fixing block; 106 is the snap-fit ​​groove; 107 is the mounting groove; 200 is the actuating gear; 201 is the slot; 202 is the rotating ring; 203 is the first limiting tooth; 204 is the docking block; and 205 is the second limiting tooth. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] like Figures 1 to 4 As shown, an electrical control valve for organic chemical industry includes a base plate 100, on which a control valve body 104 is mounted. A snap-fit ​​groove 106 is formed on the surface of the base plate 100, and a housing 102 is snapped into the snap-fit ​​groove 106. A fixing block 105 is provided on the side wall of the housing 102, and a mounting component for facilitating the installation of the housing 102 is provided at the bottom of the fixing block 105.

[0018] The housing 102 provides an additional protective layer for the electrical control valve body 104, effectively preventing direct damage to the control valve body 104 from hazardous factors such as high temperature, high pressure, corrosiveness, and potential explosiveness in the organic chemical production environment, thereby improving the durability and safety of the equipment.

[0019] In this embodiment, the mounting assembly includes a docking block 204 fixedly mounted on the bottom of the fixing block 105. Four second limiting teeth 205 are distributed along the circumference of the rod of the docking block 204. Mounting grooves 107 are provided on the surface of the base plate 100 at locations corresponding to the docking blocks 204. A rotating ring 202 is rotatably mounted in the mounting groove 107. The inner wall of the rotating ring 202 is provided with first limiting teeth 203 that mesh with the second limiting teeth 205. A slot 201 is provided at the bottom of the mounting groove 107, penetrating the side wall of the base plate 100. A toggle gear 200 is rotatably mounted in the slot 201. The bottom of the rotating ring 202 is fixedly mounted on the top of the toggle gear 200.

[0020] The housing 102 is snapped into the snap-fit ​​groove 106, and the mating block 204 is inserted into the mounting groove 107. By turning the actuating gear 200, the rotating ring 202 is driven to rotate, so that the first limiting tooth 203 and the second limiting tooth 205 are engaged and connected, thus fixing the housing 102 in place. When a problem occurs, the housing 102 can be unlocked by turning the actuating gear 200 again, so that necessary maintenance or replacement can be performed. The operation is simple, the handling is timely, and the maintenance is convenient. This reduces the number of repairs and maintenance costs of the electrical control valve body 104 due to external damage, and extends the service life of the equipment.

[0021] In this embodiment, the housing 102 is provided with an observation window 103.

[0022] The observation window 103 allows operators to directly observe the working status of the control valve body 104 without disassembling the housing 102, greatly simplifying the equipment maintenance process and improving work efficiency.

[0023] In this embodiment, a sealing layer is provided at the bottom of the housing 102 where it contacts the inner wall of the snap-fit ​​groove 106.

[0024] By setting a sealing layer, pollutants from the external environment are effectively prevented from entering the control valve body 104, improving sealing performance and ensuring the normal operation and long-term stability of the equipment.

[0025] In this embodiment, mounting holes 101 are provided at the four corners of the surface of the base plate 100.

[0026] By setting mounting holes 101 at the four corners of the base plate 100, the electrical control valve can be flexibly installed and fixed according to actual needs, thus improving the adaptability and flexibility of the equipment.

[0027] Working process and principle: In use, the base plate 100 is securely installed in the designated position of the organic chemical production equipment through the mounting holes 101 at the four corners. The control valve body 104 is installed on the base plate 100. Then, the housing 102 is aligned with the snap-fit ​​groove 106 on the base plate 100 and gently pressed down until the bottom of the housing 102 is tightly fitted with the sealing layer of the inner wall of the snap-fit ​​groove 106, forming an effective seal. At the same time, the mating block 204 is inserted into the mounting groove 107. By turning the actuating gear 200, the rotating ring 202 is rotated, so that the first limiting tooth 203 and the second limiting tooth 205 mesh and connect, thereby fixing the housing 102 in place. The housing 102 provides an additional protective layer for the electrical control valve body 104, effectively preventing direct damage to the control valve body 104 from hazardous factors such as high temperature, high pressure, corrosiveness, and potential explosiveness in the organic chemical production environment. Operators can intuitively observe the working status of the control valve body 104 through the observation window 103 on the housing 102. When a problem occurs, the housing 102 can be unlocked by moving the toggle gear 200 again to perform necessary maintenance or replacement work. The operation is simple, the handling is timely, and the maintenance is convenient, reducing the number of repairs and maintenance costs of the electrical control valve body 104 due to external damage, and extending the service life of the equipment.

[0028] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. An electrical control valve for organic chemical applications, characterized in that: Includes a base plate (100), on which a control valve body (104) is mounted. A snap-fit ​​groove (106) is formed on the surface of the base plate (100), and a housing (102) is snapped into the snap-fit ​​groove (106). A fixing block (105) is provided on the side wall of the housing (102), and a mounting component for facilitating the installation of the housing (102) is provided at the bottom of the fixing block (105).

2. The electrical control valve for organic chemical industry according to claim 1, characterized in that: The mounting assembly includes a docking block (204) fixedly mounted on the bottom of the fixing block (105). The docking block (204) has four second limiting teeth (205) distributed along its circumference. The base plate (100) has mounting grooves (107) on its surface that correspond one-to-one with the docking block (204). A rotating ring (202) is rotatably mounted in the mounting groove (107). The inner wall of the rotating ring (202) has a first limiting tooth (203) that meshes with the second limiting teeth (205). A slot (201) is opened at the bottom of the mounting groove (107). The slot (201) penetrates the side wall of the base plate (100). A turning gear (200) is rotatably mounted in the slot (201). The bottom of the rotating ring (202) is fixedly mounted on the top of the turning gear (200).

3. The electrical control valve for organic chemical industry according to claim 2, characterized in that: The housing (102) is provided with an observation window (103).

4. The electrical control valve for organic chemical industry according to claim 3, characterized in that: A sealing layer is provided at the bottom of the housing (102) where it contacts the inner wall of the snap-fit ​​groove (106).

5. An electrical control valve for organic chemical industry according to claim 2, characterized in that: Mounting holes (101) are provided at the four corners of the surface of the base plate (100).