Copper wire drying mechanism

Abstract

The utility model discloses a copper wire drying mechanism which comprises a machine body, a PLC is installed on the outer side wall of the machine body, and a movable wire guide frame is arranged on one side in the machine body in a suspended mode. When the far-infrared drying device runs, the far-infrared heating pipes arranged in the drying chamber generate heat through current flowing through the resistance wires, and then the heat is transferred to a product in a radiation mode; then a hot air pump is started, gas at the top end in the drying chamber can be uniformly pumped out through branch pipes arranged at the top end in the drying chamber and arranged on a first main pipe, and then the gas enters the bottom end in the quicklime storage box through an air inlet pipe; when gas penetrates through the quick lime filler in the quick lime storage box and moves upwards, water vapor in the gas can be absorbed by the quick lime filler, and the purified gas can enter the second main pipe through the gas outlet pipe; subsequently, purified gas is guided into the bottom end of the interior of the drying chamber through a branch pipe which is arranged on the second main pipe and is arranged at the bottom end of the interior of the drying chamber.

Description

Technical Field

[0001] This utility model relates to the field of copper wire drying and processing technology, specifically a copper wire drying mechanism. Background Technology

[0002] Drying can effectively remove moisture, prevent oxidation, improve surface quality, and ensure stable product performance. It can also meet the needs of subsequent copper wire processing. Therefore, drying is an important step in copper wire production. However, there are still some shortcomings in the use of copper wire drying equipment.

[0003] Copper wire drying mechanisms typically rely on heating wires or thermal radiation structures to dry copper wire products. However, the evaporated water vapor remains trapped inside the drying chamber, and the air circulation within the chamber is poor, resulting in uneven drying and low efficiency. Furthermore, these mechanisms are not suitable for the automated transport of copper wire products of different specifications, which can hinder the continuous drying of longer products. To address these shortcomings, we propose a novel copper wire drying mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a copper wire drying mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a copper wire drying mechanism, comprising a machine body, a PLC controller mounted on the outer wall of the machine body, a movable wire guide frame suspended on one side of the machine body, telescopic cylinders connected to the movable wire guide frame evenly fixed on the machine body, a fixed wire guide frame fixed on the other side of the machine body, stepper motors mounted at both ends of the bottom of the fixed and movable wire guide frames, drive rollers connected to the output ends of the stepper motors, guide rollers evenly and movably connected to the fixed and movable wire guide frames between adjacent drive rollers, a drying chamber provided at the top of the machine body, and sequentially mounted on the top of the drying chamber... The machine body is equipped with a far-infrared heating tube and a temperature and humidity sensor. A hot air purification and circulation mechanism matching the drying chamber is also installed on the machine body. This mechanism includes a first main pipe, a second main pipe, branch pipes, a hot air pump, a quicklime storage box, an inlet pipe, and an outlet pipe. The first and second main pipes are respectively installed at the top and bottom of the drying chamber. The branch pipes are evenly arranged sequentially on the first and second main pipes. The hot air pump is installed on the first main pipe. The quicklime storage box is installed on the outer wall of the machine body. The inlet pipe is installed between the bottom of the quicklime storage box and the hot air pump. The outlet pipe is installed between the top of the quicklime storage box and the second main pipe.

[0006] Preferably, both sides of the bottom of the machine body are evenly threaded with rubber shock-absorbing feet, which improves the stability of the machine body.

[0007] Preferably, the outer wall of the machine body is provided with an aluminum silicate fiber insulation layer, which optimizes the heat insulation effect of the outer wall of the machine body.

[0008] Preferably, the guide rollers are arranged at equal intervals inside the fixed guide wire frame and the moving guide wire frame, and bearings are provided between the fixed guide wire frame and the guide rollers.

[0009] Preferably, the outer walls of both the drive roller and the guide roller are provided with a polyurethane wear-resistant protective layer.

[0010] Preferably, the branch pipes are arranged at equal intervals on both sides of the drying chamber.

[0011] Preferably, the quicklime storage box and the machine body are connected by screws to form a disassembly and assembly structure.

[0012] Preferably, the outlet pipe, the second main pipe, the hot air pump, and the inlet pipe are all provided with flanges, and the outlet pipe, the second main pipe, the hot air pump, and the inlet pipe respectively form a disassembly and installation structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The copper wire drying mechanism optimizes its performance by installing far-infrared heating tubes, etc. On the one hand, the far-infrared heating tubes installed inside the drying chamber generate heat by current flowing through the resistance wire, and then transfer the heat to the product through radiation. On the other hand, the hot air pump is started, and the gas at the top of the drying chamber can be evenly extracted through the branch pipe installed at the top of the drying chamber on the first main pipe. Then, the gas enters the bottom of the quicklime storage box through the air inlet pipe. When the gas moves upward through the quicklime packing inside the quicklime storage box, the water vapor in the gas is absorbed by the quicklime packing. The purified gas enters the second main pipe through the air outlet pipe. Subsequently, the purified gas is introduced into the bottom of the drying chamber through the branch pipe installed at the bottom of the drying chamber on the second main pipe. This enables the device to achieve better gas drying and purification through the hot air purification and circulation mechanism, and also drives the hot air to circulate inside the drying chamber. Thus, the device integrates the functions of thermal radiation heating drying, drying purification and hot air circulation to achieve efficient dehydration and drying of products passing through the drying chamber.

[0015] (2) The copper wire drying mechanism optimizes its structure by installing stepper motors, etc. On the one hand, the stepper motors at the front and rear ends of the fixed and moving wire guides start and drive the drive rollers to rotate, so as to realize the automated forward pushing and conveying of the copper wire processing products in contact with them. In addition, the guide rollers on the fixed and moving wire guides between the adjacent drive rollers limit and guide the copper wire processing products, which enables the device to realize the automated and stable conveying of the products. This is conducive to the continuous processing of products of different lengths and improves work efficiency. On the other hand, the stepper motors at the front and rear ends of the fixed and moving wire guides start and drive the drive rollers to rotate, so as to realize the automated forward pushing and conveying of the copper wire processing products in contact with them. In addition, the guide rollers on the fixed and moving wire guides between the adjacent drive rollers limit and guide the copper wire processing products, which enables the device to realize the automated and stable conveying of the products. This is conducive to the continuous processing of products of different lengths and improves work efficiency. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 3 This is a top view of a partial cross-sectional structure of the present invention;

[0019] Figure 4 This is a partial cross-sectional view of the present invention.

[0020] Figure 5 This is a rear view schematic diagram of the practical hot gas purification and circulation mechanism.

[0021] In the diagram: 1. Polyurethane wear-resistant protective layer; 2. PLC controller; 3. Machine body; 4. Telescopic cylinder; 5. Hot gas purification and circulation mechanism; 6. Quicklime storage box; 7. Fixed wire guide frame; 8. Moving wire guide frame; 9. Far-infrared heating tube; 10. Drying chamber; 11. Temperature and humidity sensor; 12. Drive roller; 13. Stepper motor; 14. Guide roller; 15. Rubber shock-absorbing support feet; 16. Hot air pump; 17. Flange; 18. Inlet pipe fitting; 19. Branch pipe; 20. Second main pipe; 21. First main pipe; 22. Outlet pipe fitting. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1-5 An embodiment of this utility model is provided: a copper wire drying mechanism, including a machine body 3, a PLC controller 2 installed on the outer wall of the machine body 3, a movable wire guide frame 8 suspended on one side inside the machine body 3, telescopic cylinders 4 connected to the movable wire guide frame 8 evenly fixed on the machine body 3, and a fixed wire guide frame 7 fixed on the other side inside the machine body 3.

[0024] When in use, the user can start the telescopic cylinder 4 according to the specifications of the copper wire processing product to be dried, and drive the moving wire guide 8 to move closer to the fixed wire guide 7. This can automatically adjust the distance between the fixed wire guide 7 and the moving wire guide 8, which is convenient for the automatic conveying of copper wire processing products of different thicknesses and improves the applicability of the device.

[0025] Both ends of the bottom of the fixed wire guide frame 7 and the moving wire guide frame 8 are equipped with stepper motors 13. The output end of the stepper motor 13 is connected to the drive roller 12. Guide rollers 14 are evenly and movably connected on the fixed wire guide frame 7 and the moving wire guide frame 8 between adjacent drive rollers 12.

[0026] The guide rollers 14 are arranged at equal intervals inside the fixed guide frame 7 and the moving guide frame 8, and bearings are provided between the fixed guide frame 7 and the moving guide frame 8 and the guide rollers 14.

[0027] Both the drive roller 12 and the guide roller 14 are provided with a polyurethane wear-resistant protective layer 1 on their outer side walls;

[0028] In use, the stepper motors 13 at the front and rear ends of the fixed wire guide frame 7 and the moving wire guide frame 8 are started, driving the drive rollers 12 to rotate, so as to realize the automated forward pushing and conveying of the copper wire processing products in contact with them. In conjunction with the guide rollers 14 that are uniformly and dynamically connected on the fixed wire guide frame 7 and the moving wire guide frame 8 between the adjacent drive rollers 12, the copper wire processing products are limited and guided. This allows the device to realize the automated and stable conveying of products, which is conducive to the continuous processing of products of different lengths and improves work efficiency.

[0029] A drying chamber 10 is provided at the top inside the body 3. A far-infrared heating tube 9 and a temperature and humidity sensor 11 are installed sequentially at the top inside the drying chamber 10.

[0030] The machine body 3 is equipped with a hot air purification and circulation mechanism 5 that matches the drying chamber 10. The hot air purification and circulation mechanism 5 includes a first main pipe 21, a second main pipe 20, a branch pipe 19, a hot air pump 16, a quicklime storage box 6, an air inlet pipe 18, and an air outlet pipe 22.

[0031] The first main pipe 21 and the second main pipe 20 are respectively installed at the top and bottom of the drying chamber 10. The branch pipes 19 are arranged evenly on the first main pipe 21 and the second main pipe 20 in sequence. The hot air pump 16 is installed on the first main pipe 21. The quicklime storage box 6 is installed on the outer side wall of the machine body 3. The air inlet pipe 18 is installed between the bottom end of the quicklime storage box 6 and the hot air pump 16. The air outlet pipe 22 is installed between the top end of the quicklime storage box 6 and the second main pipe 20.

[0032] In use, on the one hand, the far-infrared heating tube 9 installed inside the drying chamber 10 generates heat through the current flowing through the resistance wire, and then transfers the heat to the product through radiation. On the other hand, the hot air pump 16 is started, and the gas at the top of the drying chamber 10 is evenly extracted through the branch pipe 19 installed at the top of the drying chamber 10 on the first main pipe 21. The gas then enters the bottom of the quicklime storage box 6 through the air inlet pipe 18. When the gas moves upward through the quicklime packing inside the quicklime storage box 6, the water vapor in the gas is absorbed by the quicklime packing. The purified gas then enters the second main pipe 20 through the air outlet pipe 22. Subsequently, the purified gas is introduced into the bottom of the drying chamber 10 through the branch pipe 19 installed at the bottom of the drying chamber 10 on the second main pipe 20. This not only enables the device to achieve good gas drying and purification through the hot air purification and circulation mechanism 5, but also drives the hot air to circulate inside the drying chamber 10. Thus, by integrating the functions of thermal radiation heating and drying, drying and purification, and hot air circulation, the device achieves efficient dehydration and drying of the product passing through the drying chamber 10.

[0033] Both sides of the bottom of the body 3 are evenly threaded with rubber shock-absorbing feet 15, which improves the stability of the body 3.

[0034] The outer wall of the body 3 is provided with an aluminum silicate fiber insulation layer, which optimizes the heat insulation effect of the outer wall of the body 3.

[0035] Branch pipes 19 are arranged at equal intervals on both sides of the drying chamber 10;

[0036] The quicklime storage box 6 and the machine body 3 are connected by screws to form a disassembly and assembly structure;

[0037] Flanges 17 are provided on the exhaust pipe 22, the second main pipe 20, the hot air pump 16, and the inlet pipe 18. The exhaust pipe 22, the second main pipe 20, the hot air pump 16, and the inlet pipe 18 form disassembly and installation structures respectively.

[0038] In this embodiment, when in use: With an external power supply, the user first activates the telescopic cylinder 4 according to the specifications of the copper wire processing product to be dried. This moves the moving wire guide 8 closer to the fixed wire guide 7, automatically adjusting the distance between the fixed and moving wire guides 7 and 8. This facilitates automated conveying of copper wire processing products of different thicknesses, improving the applicability of the device. The product then passes through the feeding structure inside the drying chamber 10. Next, the stepper motors 13 at the front and rear ends of the fixed and moving wire guides 7 and 8 are activated, driving the drive rollers 12 to rotate, thus automatically pushing and conveying the copper wire processing product in contact with them forward. The guide rollers 14, which are uniformly and dynamically connected on the fixed wire guide frame 7 and the moving wire guide frame 8 between adjacent drive rollers 12, provide limiting and guiding treatment for copper wire processing products. This enables the device to achieve automated and stable product conveying, which in turn facilitates continuous processing of products of different lengths and improves work efficiency. On the one hand, the far-infrared heating tubes 9 installed inside the drying chamber 10 generate heat through the current flowing through the resistance wire, and then transfer the heat to the product through radiation. On the other hand, starting the hot air pump 16 allows the hot air pump to draw gas from the top of the drying chamber 10 through the branch pipes 19 installed on the first main pipe 21. The gas is evenly extracted and then enters the bottom of the quicklime storage box 6 through the inlet pipe 18. As the gas moves upward through the quicklime packing inside the quicklime storage box 6, the water vapor in the gas is absorbed by the quicklime packing. The purified gas then enters the second main pipe 20 through the outlet pipe 22. Subsequently, the purified gas is introduced into the bottom of the drying chamber 10 through the branch pipe 19 arranged on the second main pipe 20. This not only enables the device to achieve good gas drying and purification through the hot gas purification and circulation mechanism 5, but also drives the hot gas to circulate inside the drying chamber 10, thereby enabling the device to integrate heat radiation The drying chamber 10 features a combination of heating and drying, drying purification, and hot air circulation, enabling efficient dehydration and drying of products passing through it. Furthermore, the temperature and humidity sensor 11 intelligently monitors the environmental data inside the drying chamber 10, facilitating precise control of the drying and heating temperature by the PLC controller 2. Additionally, the quicklime storage box 6 and the main body 3 are connected by screws to form a disassembly and installation structure, and the air outlet pipe 22 and the second main pipe 20, as well as the hot air pump 16 and the air inlet pipe 18, are connected by flanges 17 to facilitate the independent disassembly of the quicklime storage box 6 for replacement of the quicklime product inside.

Claims

1. A copper wire drying mechanism, characterized in that, The machine includes a body (3), on which a PLC controller (2) is installed on the outer wall. A movable wire guide frame (8) is suspended on one side inside the body (3). Telescopic cylinders (4) connected to the movable wire guide frame (8) are uniformly fixed on the body (3). A fixed wire guide frame (7) is fixed on the other side inside the body (3). Stepper motors (13) are installed at both ends of the bottom of the fixed wire guide frame (7) and the movable wire guide frame (8). The output end of the stepper motor (13) is connected to a drive roller (12). Guide rollers (14) are uniformly and movably connected to the fixed wire guide frame (7) and the movable wire guide frame (8) between adjacent drive rollers (12). A drying chamber (10) is set at the top inside the body (3). A far-infrared heating tube (9) and a temperature and humidity sensor (11) are installed sequentially at the top inside the drying chamber (10). The machine body (3) is equipped with... A hot air purification and circulation mechanism (5) matching the drying chamber (10) includes a first main pipe (21), a second main pipe (20), a branch pipe (19), a hot air pump (16), a quicklime storage box (6), an air inlet pipe (18), and an air outlet pipe (22). The first main pipe (21) and the second main pipe (20) are respectively installed at the top and bottom of the drying chamber (10). The branch pipe (19) is arranged evenly on the first main pipe (21) and the second main pipe (20) in sequence. The hot air pump (16) is installed on the first main pipe (21). The quicklime storage box (6) is installed on the outer wall of the machine body (3). The air inlet pipe (18) is installed between the bottom end of the quicklime storage box (6) and the hot air pump (16). The air outlet pipe (22) is installed between the top end of the quicklime storage box (6) and the second main pipe (20).

2. The copper wire drying mechanism according to claim 1, characterized in that: Both sides of the bottom of the body (3) are uniformly threaded with rubber shock-absorbing feet (15).

3. The copper wire drying mechanism according to claim 1, characterized in that: The outer wall of the body (3) is provided with an aluminum silicate fiber heat insulation layer.

4. The copper wire drying mechanism according to claim 1, characterized in that: The guide rollers (14) are arranged at equal intervals inside the fixed guide wire frame (7) and the moving guide wire frame (8), and bearings are provided between the fixed guide wire frame (7) and the moving guide wire frame (8) and the guide rollers (14).

5. The copper wire drying mechanism according to claim 1, characterized in that: The outer walls of both the drive roller (12) and the guide roller (14) are provided with a polyurethane wear-resistant protective layer (1).

6. The copper wire drying mechanism according to claim 1, characterized in that: The branch pipes (19) are arranged at equal intervals on both sides of the drying chamber (10).

7. The copper wire drying mechanism according to claim 1, characterized in that: The quicklime storage box (6) and the machine body (3) are connected by screws to form a disassembly and installation structure.

8. The copper wire drying mechanism according to claim 1, characterized in that: Flanges (17) are provided on the exhaust pipe (22), the second main pipe (20), the hot air pump (16), and the inlet pipe (18). The exhaust pipe (22), the second main pipe (20), the hot air pump (16), and the inlet pipe (18) respectively form a disassembly and installation structure.

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