Safety protector strength detection equipment based on artificial intelligence

Abstract

The utility model relates to the technical field of protector detection, in particular to a safety protector strength detection device based on artificial intelligence, which comprises a cabinet body, a hanging bracket, a pressure component and a protection box, a sliding rod and a pressure plate are fixed on a bottom plate of the strength detection device, and the descending of the pressure plate can be accurately controlled through the driving of a third hydraulic cylinder, so that the safety protector strength detection device is convenient to use. Uniform pressure is applied to the safety protection tool, uniform and stable pressure application helps to ensure that conditions of each test are consistent, repeatability and comparability of test results are enhanced, a buffer rod and a spring in the pressure head assembly provide a buffer effect, impact force is reduced, pressure application is more stable, and the safety protection tool is more stable. By reducing the impact force and stably applying pressure, the test of the equipment on the safety protection tool is milder, the abrasion to the self components of the equipment is reduced, and the service life and the maintenance period of the equipment are prolonged.

Description

Technical Field

[0001] This utility model relates to the field of protective gear testing technology, specifically to a safety protective gear strength testing device based on artificial intelligence. Background Technology

[0002] With the acceleration of industrialization, especially in high-risk industries such as construction, manufacturing, and mining, the demand for safety gear is increasing. These industries need safety helmets, protective glasses, protective clothing, safety shoes, and other safety gear to protect workers' safety and prevent occupational injuries. As a result, safety gear strength testing equipment has become particularly important. It can perform strength tests on safety helmets, safety ropes, and other items to ensure that the gear meets safety standards before use.

[0003] However, existing safety gear strength testing equipment has certain shortcomings in use. These devices cannot precisely control the descent of the pressure plate, leading to uneven pressure applied to the safety gear. This affects the repeatability and comparability of test results. Furthermore, the lack of buffer mechanisms such as buffer bars and springs can result in excessive impact force, making pressure application uneven and the testing of safety gear insufficiently gentle. The absence of a protective housing exposes operators to the risk of injury from fragments or impacts during testing. The lack of lifting and moving functions makes placing or removing safety gear inconvenient, reducing equipment utilization. Finally, the lack of pressure sensors and cameras prevents accurate measurement and capture of pressure changes and deformations during the stress process, and the equipment is not intelligent enough. Utility Model Content

[0004] To address the problems in existing technologies, this utility model provides a safety gear strength testing device based on artificial intelligence. This device can meet the needs of enterprises for efficient and accurate testing of safety gear performance, reducing the risk of safety accidents caused by substandard safety gear performance. In addition, with the continuous development of artificial intelligence technology, the technological advantages of this device will become more prominent, and market demand is expected to continue to grow. It is anticipated that in the next few years, this device will occupy an important position in the domestic and international safety gear testing market.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a safety gear strength testing device based on artificial intelligence, including a cabinet, a hanger, a pressure component, and a protective box. The cabinet has an opening on one side and serves as the base and outer shell of the entire device, providing a stable working environment and protecting the internal components from external interference. Together with the hanger, pressure component, and protective box, it forms a complete testing environment. The hanger is vertically integrated within the cabinet; through its lifting movement, the pressure component can be moved into the protective box to test the safety gear. Simultaneously, an adjustable testing platform is provided, making the testing process more flexible and precise. Indeed, the pressure component is fixed on the hanger and can apply pressure to the safety gear to simulate the stress conditions in actual use. In conjunction with the protective box, it can control and monitor the pressure. By precisely controlling the pressure, it can simulate different usage scenarios and evaluate the strength and durability of the safety gear. The protective box is located at the bottom of the cabinet and can provide a closed testing environment to protect operators and equipment from possible injuries during the testing process, ensuring the safety of the testing process and preventing accidental injuries during the testing process. The protective box is located directly below the hanger, and the top of the protective box has an opening that the hanger can enter.

[0006] The pressure assembly includes a base plate, a fixing component, and a pressure head assembly. The base plate serves as the foundation of the pressure assembly, supporting the entire pressure application process. Two fixing components are respectively fixed at both ends of the top of the base plate. The two fixing components work together to clamp the safety guard, fixing it in place and ensuring that the safety guard will not move or rotate during pressure application, thus improving the stability and reliability of the test and ensuring the consistency of the test results. Each of the four corners of the top of the base plate has a vertically fixed sliding rod. A pressure plate is raised and lowered on each of the four sliding rods. A mounting plate is horizontally fixed at the top of the four sliding rods. A third hydraulic cylinder is vertically fixed at the top center of the mounting plate. The bottom end of the third hydraulic cylinder is fixed to the top center of the pressure plate. The pressure head assembly is installed at the bottom center of the pressure plate and directly applies pressure to the safety guard, simulating the impact and pressure in actual use.

[0007] The pressure head assembly includes a buffer rod and a pressure block. One end of the buffer rod is telescopically fitted inside the pressure block, and the other end of the buffer rod is fixed to the center of the bottom of the pressure plate. A spring is sleeved on the buffer rod. The buffer rod and the spring provide pressure buffering, which can reduce the damage of impact to safety gear. In conjunction with the pressure block, it realizes pressure buffering and transmission, reduces the impact during the test, reduces the impact force on the test, and ensures the reliability of the pressure test.

[0008] Preferably, the hanger includes a hanging plate, support rods, and a support plate. The support plate is arranged parallel to the hanging plate and is located directly below the hanging plate. Several support rods are vertically connected between the support plate and the hanging plate. The bottom plate of the pressure assembly is horizontally fixed to the top of the support plate.

[0009] Preferably, a first hydraulic cylinder is vertically installed on the top of the cabinet, and a first hydraulic rod is provided at the bottom of the first hydraulic cylinder. The bottom end of the first hydraulic rod is fixed to the center of the top of the hanging plate. Several hanging rods are vertically fixed on the top of the hanging plate. The several hanging rods extend upward through the top of the cabinet, and all of the several hanging rods are in sliding cooperation with the cabinet.

[0010] Preferably, the fixing component includes a fixing plate and a second hydraulic cylinder. The fixing plate is fixed to the top of the base plate, and the second hydraulic cylinder is horizontally installed on one side of the fixing plate. One end of the second hydraulic cylinder is provided with a second hydraulic rod, and the end of the second hydraulic rod away from the second hydraulic cylinder is fixed with a pressing head.

[0011] Preferably, a slide rail is horizontally welded to the inner wall of the bottom of the cabinet, and a slider that slides and engages with the slide rail is welded to the bottom of the protective box. The protective box slides and engages with the slide rail via the slider. A handle is installed at one end of the protective box, and a support platform is fixed inside the protective box.

[0012] Preferably, a pressure sensor is installed at the bottom of the pressure block, cameras are installed on both inner walls of the protective box, and a control box is fixed to the top of the cabinet exterior, with a PLC controller installed inside the control box.

[0013] The beneficial effects of this utility model are:

[0014] (1) The safety gear strength testing device based on artificial intelligence described in this utility model has a sliding rod and a pressure plate fixed on the pressure base plate. Driven by a third hydraulic cylinder, the descent of the pressure plate can be precisely controlled, thereby applying uniform pressure to the safety gear. The uniform and stable pressure application helps to ensure that the conditions of each test are consistent, enhancing the repeatability and comparability of the test results. The buffer rod and spring in the pressure head assembly provide a buffering effect, reducing the impact force and making the pressure application more stable. By reducing the impact force and applying pressure smoothly, the device tests the safety gear more gently, reducing the wear on the device's own components and extending the service life and maintenance cycle of the device.

[0015] (2) The safety gear strength testing device based on artificial intelligence described in this utility model provides a closed environment for testing with a protective box, protecting the operator from possible fragments or impact injuries during the testing process. The sliding rail and slider design of the protective box makes it easy to move and facilitates cleaning and maintenance after testing. In addition, the support platform inside the protective box ensures the stability of the hanger during the testing process and reduces the risk of accidents.

[0016] (3) The present invention provides a safety gear strength testing device based on artificial intelligence. The hanger in the strength testing device can be raised and lowered. When it is necessary to place or remove the safety gear, the hanger can lift the pressure component out of the protective box. When it is necessary to conduct a test, the hanger can send the pressure component along with the safety gear to be tested into the protective box. The lifting function of the hanger enables the device to quickly switch the test state, thereby improving the utilization rate of the device.

[0017] (4) The present invention provides a safety gear strength testing device based on artificial intelligence. The strength testing device is equipped with a pressure sensor, a camera and a PLC controller. The pressure sensor can accurately measure the pressure change applied to the safety gear, while the camera can capture the deformation of the safety gear during the stress process. The acquisition of these two types of data provides accurate physical parameters for evaluating the performance of the safety gear. During the test, the PLC controller can receive data from the pressure sensor and the camera in real time. This real-time monitoring allows the operator to immediately understand the real-time status of the safety gear. The data processed by the PLC controller can be converted into intuitive charts or values, so that the operator can understand the pressure resistance performance of the safety gear without complicated data analysis. In addition, the PLC controller can control each motor and hydraulic cylinder in the strength testing device, thereby realizing the automation and intelligence of the entire testing process. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of a safety gear strength testing device based on artificial intelligence provided by this utility model.

[0020] Figure 2 This is a schematic diagram of the hanger structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the pressure component structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the fixing component structure of this utility model.

[0023] Figure 5 This is a schematic diagram of the pressure head assembly structure of this utility model.

[0024] Figure 6 This is a cross-sectional view of the pressure block of this utility model.

[0025] Figure 7 This is a cross-sectional view of the protective box of this utility model.

[0026] In the diagram: 1. Cabinet; 101. Slide rail; 102. Hanger rod; 103. First hydraulic cylinder; 2. Hanger; 201. Hanging plate; 202. Support rod; 203. Support plate; 3. Pressure assembly; 301. Base plate; 302. Fixing assembly; 3021. Fixing plate; 3022. Second hydraulic cylinder; 3023. Extrusion head; 303. Slide rod; 304. Pressure plate; 305. Extrusion head assembly; 3051. Buffer rod; 3052. Pressure block; 3053. Spring; 3054. Pressure sensor; 306. Mounting plate; 307. Third hydraulic cylinder; 4. Protective box; 401. Handle; 402. Slider; 403. Support platform; 404. Camera; 5. Control box. Detailed Implementation

[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0028] like Figures 1-7As shown, the safety gear strength testing device based on artificial intelligence of this utility model includes a cabinet 1, a hanger 2, a pressure component 3, and a protective box 4. The cabinet 1 has an opening on one side. The cabinet 1 serves as the base and outer shell of the entire device, providing a stable working environment and protecting the internal components from external interference. Together with the hanger 2, pressure component 3, and protective box 4, it forms a complete testing environment. The hanger 2 is vertically mounted inside the cabinet 1. Through its lifting motion, it can move the pressure component 3 into the protective box 4 to test the safety gear. Simultaneously, it provides an adjustable testing platform, making the testing process more flexible and accurate. The pressure component 3 is fixed to the hanger... On the rack 2, the pressure component 3 applies pressure to the safety gear, simulating the stress conditions in actual use. Working in conjunction with the protective box 4, it controls and monitors the pressure. Through precise pressure control, it can simulate different usage scenarios and evaluate the strength and durability of the safety gear. The protective box 4 is located at the bottom inside the cabinet 1, providing a closed testing environment to protect operators and equipment from potential injuries during testing, ensuring safety and preventing accidental injuries. The protective box 4 is located directly below the rack 2, and its top has an opening allowing the rack 2 to access it. This AI-based safety gear strength testing device... Through integrated design, this device automates the testing of the compressive strength of safety gear, significantly improving testing efficiency and accuracy. The hanger 2 and pressure assembly 3 work together to quickly and accurately place the safety gear in the test position and apply pressure, reducing manual operation and errors. The pressure sensor 3054 and hydraulic cylinder system ensure precise control of the applied pressure, while the integrated artificial intelligence algorithm in the PLC controller performs in-depth analysis of the collected data to generate a comprehensive safety gear strength report. The protective enclosure 4 provides a closed testing environment, protecting operators and equipment from potential injuries during testing and ensuring the safety of the testing process. The PLC controller inside control box 5 simplifies equipment operation, enabling even non-professionals to easily perform high-precision tests. Furthermore, the equipment is secured by two fixing components 302, allowing for adaptation to different types and sizes of safety gear, thus increasing its applicability. By reducing human intervention, the equipment minimizes human error during testing, improving the consistency and reliability of test results. Simultaneously, the equipment records detailed test data, facilitating subsequent data analysis and problem tracing, providing data support for product quality control and improvement. In summary, this equipment not only improves the efficiency and accuracy of safety gear testing but also provides strong technical support for safe production.

[0029] The pressure assembly 3 includes a base plate 301, a fixing assembly 302, and a pressure head assembly 305. The base plate 301 serves as the foundation of the pressure assembly 3, supporting the entire pressure application process. The two fixing assemblies 302 are fixed at the top ends of the base plate 301 respectively. The two fixing assemblies 302 work together to clamp the safety guard, thus fixing the safety guard and ensuring that it will not move or rotate during the pressure application process. This improves the stability and reliability of the test and ensures the consistency of the test results. Each of the four corners of the top of the base plate 301 is vertically fixed with a slide rod 303. The four slide rods 303 are raised and lowered with a pressure plate 304. The top of the four slide rods 303 is horizontally fixed with a mounting plate 306. A third hydraulic cylinder 307 is vertically fixed at the top center of the mounting plate 306. The bottom end of the third hydraulic cylinder 307 is fixed to the top center of the pressure plate 304. The pressure head assembly 305 is installed at the bottom center of the pressure plate 304. The pressure head assembly 305 directly applies pressure to the safety guard, simulating the impact and pressure in actual use.

[0030] The pressure head assembly 305 includes a buffer rod 3051 and a pressure block 3052. One end of the buffer rod 3051 is telescopically fitted inside the pressure block 3052, and the other end of the buffer rod 3051 is fixed to the bottom center of the pressure plate 304. A spring 3053 is sleeved on the buffer rod 3051. The buffer rod 3051 and the spring 3053 provide pressure buffering, which can reduce the damage of impact to safety gear. In cooperation with the pressure block 3052, pressure buffering and transmission are realized, reducing the impact during the test process, reducing the impact force on the test, and ensuring the reliability of the pressure test.

[0031] In one optional embodiment of this example, the hanger 2 includes a hanging plate 201, support rods 202, and a support plate 203. The support plate 203 is arranged parallel to the hanging plate 201 and is located directly below the hanging plate 201. Several support rods 202 are vertically connected between the support plate 203 and the hanging plate 201. The base plate 301 of the pressure assembly 3 is horizontally fixed to the top of the support plate 203. The support plate 203 is arranged parallel to the hanging plate 201 and is located directly below the hanging plate 201. This structure provides a stable platform, allowing the pressure assembly 3 to be securely installed on it. The vertical connection of several support rods 202 between the support plate 203 and the hanging plate 201 enhances the stability and load-bearing capacity of the overall structure.

[0032] In one optional embodiment of this example, a first hydraulic cylinder 103 is vertically installed on the top of the cabinet 1. A first hydraulic rod is provided at the bottom of the first hydraulic cylinder 103. The bottom end of the first hydraulic rod is fixed to the center of the top of the hanging plate 201. Several hanging rods 102 are vertically fixed on the top of the hanging plate 201. The several hanging rods 102 extend upward through the top of the cabinet 1 and are all slidably engaged with the cabinet 1. The first hydraulic cylinder 103 provides stable and controllable lifting power to ensure that the hanging plate 201 and the pressure assembly 3 on it can rise and fall smoothly. The setting of several hanging rods 102 helps to maintain the balance of the hanging plate 201 during the lifting process and avoids swaying or tilting caused by eccentric force.

[0033] In an optional embodiment of this invention, the fixing component 302 includes a fixing plate 3021 and a second hydraulic cylinder 3022. The fixing plate 3021 is fixed to the top of the base plate 301. The second hydraulic cylinder 3022 is horizontally installed on one side of the fixing plate 3021. One end of the second hydraulic cylinder 3022 is provided with a second hydraulic rod. The end of the second hydraulic rod away from the second hydraulic cylinder 3022 is fixed with a pressing head 3023. The horizontal installation of the second hydraulic cylinder 3022 and the design of the second hydraulic rod enable precise pressure control, thereby precisely adjusting the position and pressure of the pressing head 3023 to adapt to different testing requirements and the size of the safety gear. In addition, since the two pressing heads 3023 are controlled by the two second hydraulic cylinders 3022 respectively, the adjustment and movement of the two pressing heads 3023 are independent. This allows the two pressing heads 3023 to fix the safety gear at different positions, thereby enabling the pressing head component 305 of the pressure component 3 of the device to perform pressure tests on different positions of the safety gear.

[0034] In one optional embodiment of this invention, a slide rail 101 is horizontally welded to the inner wall of the bottom of the cabinet 1, and a slider 402 that slides in cooperation with the slide rail 101 is welded to the bottom of the protective box 4. The protective box 4 is slidably engaged with the slide rail 101 via the slider 402. A handle 401 is installed at one end of the protective box 4, and a support platform 403 is fixed inside the protective box 4. The protective box 4 of this strength testing equipment provides a closed environment for testing, protecting operators from possible debris or impact injuries during the testing process. The design of the slide rail 101 and slider 402 of the protective box 4 allows the protective box 4 to be moved easily, facilitating cleaning and maintenance after testing. In addition, the support platform 403 inside the protective box 4 ensures the stability of the hanger 2 during the testing process, reducing the risk of accidents.

[0035] In one optional embodiment of this invention, a pressure sensor 3054 is installed at the bottom of the pressure block 3052, and cameras 404 are installed on both inner walls of the protective box 4. A control box 5 is fixed to the top of the cabinet 1, and a PLC controller is installed inside the control box 5. This strength testing device includes a pressure sensor 3054, cameras 404, and a PLC controller. The pressure sensor 3054 can accurately measure the pressure changes applied to the safety gear, while the camera 404 can capture the deformation of the safety gear during the stress process. The acquisition of these two types of data provides accurate physical parameters for evaluating the performance of the safety gear. During the test, the PLC controller can receive data from the pressure sensor 3054 and the camera 404 in real time. Real-time monitoring allows operators to immediately understand the real-time status of safety gear. Data processed by the PLC controller can be converted into intuitive charts or values, enabling operators to understand the compressive strength of the safety gear without complex data analysis. In addition, the PLC controller can control each motor and hydraulic cylinder in the strength testing equipment, thereby realizing the automation and intelligence of the entire testing process. A remote communication module is also set in the control box 5. Through the remote communication module, the strength test data and the analysis structure of the strength test data by the PLC controller can be transmitted to the backend. At the same time, the user can send control commands to the PLC controller from the backend using the remote communication module, enabling the strength testing equipment to achieve remote control and artificial intelligence.

[0036] In use, first, place the safety gear to be tested (e.g., a safety helmet) on the base plate 301 of the pressure assembly 3 of the equipment, ensuring that the safety gear is directly below the pressure head assembly 305. By controlling the two second hydraulic cylinders 3022, independently adjust the positions of the two extrusion heads 3023 so that they can fix the safety gear from both sides. This ensures the stability of the safety gear during testing and allows for targeted pressure testing of different parts. Then, activate the first hydraulic cylinder 103, which lowers the hanger 2 along with the pressure assembly 3 into the protective box 4 via the first hydraulic rod. Simultaneously, the third hydraulic cylinder 307 drives the pressure plate 304 to descend, causing the pressure head assembly 305 to press against the safety gear. When pressure is applied to the protective gear, pressure sensor 3054 begins to monitor changes in pressure applied to the safety gear, while camera 404 monitors the deformation of the safety gear during the pressure process. This data is transmitted in real time to the PLC controller in control box 5 for processing and analysis. The PLC controller receives data from pressure sensor 3054 and camera 404 and uses artificial intelligence algorithms for in-depth analysis to evaluate the pressure resistance and strength of the safety gear. Based on the analysis results, the device automatically generates a safety report containing detailed data and evaluation of the safety gear's strength test. This report can provide strong assurance for safe production, help users understand the actual performance of the safety gear, and make corresponding improvement or replacement decisions.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A safety gear strength testing device based on artificial intelligence, comprising a cabinet (1), a hanger (2), a pressure component (3), and a protective box (4), characterized in that: The cabinet (1) has an opening on one side, the hanger (2) is raised and lowered inside the cabinet (1), the pressure component (3) is fixed on the hanger (2), the protective box (4) is set at the bottom inside the cabinet (1), the protective box (4) is located directly below the hanger (2), and the top of the protective box (4) has an opening that the hanger (2) can enter; The pressure assembly (3) includes a base plate (301), a fixing assembly (302), and a pressure head assembly (305). The two fixing assemblies (302) are respectively fixed at the top two ends of the base plate (301). Slide rods (303) are vertically fixed at the four corners of the top of the base plate (301). A pressure plate (304) is raised and lowered on the four slide rods (303). A mounting plate (306) is horizontally fixed at the top of the four slide rods (303). A third hydraulic cylinder (307) is vertically fixed at the top center of the mounting plate (306). The bottom end of the third hydraulic cylinder (307) is fixed to the top center of the pressure plate (304). The pressure head assembly (305) is installed at the bottom center of the pressure plate (304). The pressure head assembly (305) includes a buffer rod (3051) and a pressure block (3052). One end of the buffer rod (3051) is telescopically fitted inside the pressure block (3052), and the other end of the buffer rod (3051) is fixed to the bottom center of the pressure plate (304). A spring (3053) is sleeved on the buffer rod (3051).

2. The safety gear strength testing device based on artificial intelligence according to claim 1, characterized in that: The hanger (2) includes a hanging plate (201), a support rod (202) and a support plate (203). The support plate (203) is arranged parallel to the hanging plate (201) and is located directly below the hanging plate (201). Several support rods (202) are vertically connected between the support plate (203) and the hanging plate (201). The bottom plate (301) of the pressure assembly (3) is horizontally fixed to the top of the support plate (203).

3. The safety gear strength testing device based on artificial intelligence according to claim 2, characterized in that: A first hydraulic cylinder (103) is vertically installed on the top of the cabinet (1). A first hydraulic rod is provided at the bottom of the first hydraulic cylinder (103). The bottom end of the first hydraulic rod is fixed to the center of the top of the hanging plate (201). Several hanging rods (102) are vertically fixed on the top of the hanging plate (201). Several hanging rods (102) extend upward through the top of the cabinet (1), and several hanging rods (102) slide in cooperation with the cabinet (1).

4. The safety gear strength testing device based on artificial intelligence according to claim 1, characterized in that: The fixing assembly (302) includes a fixing plate (3021) and a second hydraulic cylinder (3022). The fixing plate (3021) is fixed to the top of the base plate (301). The second hydraulic cylinder (3022) is horizontally installed on one side of the fixing plate (3021). A second hydraulic rod is provided at one end of the second hydraulic cylinder (3022). An extrusion head (3023) is fixed at the end of the second hydraulic rod away from the second hydraulic cylinder (3022).

5. The safety gear strength testing device based on artificial intelligence according to claim 1, characterized in that: The bottom inner wall of the cabinet (1) is horizontally welded with a slide rail (101), and the bottom of the protective box (4) is welded with a slider (402) that slides and engages with the slide rail (101). The protective box (4) slides and engages with the slide rail (101) through the slider (402). A handle (401) is installed at one end of the protective box (4), and a support platform (403) is fixed inside the protective box (4).

6. The safety gear strength testing device based on artificial intelligence according to claim 1, characterized in that: A pressure sensor (3054) is installed at the bottom of the pressure block (3052), and cameras (404) are installed on both sides of the inner wall of the protective box (4). A control box (5) is fixed at the top of the cabinet (1), and a PLC controller is installed inside the control box (5).

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