Mobile metal foreign matter detection device for cigarettes

By designing a mobile metal foreign object detection device for tobacco products, which automatically detects metal foreign objects in materials using detection coils and alarms, the problem of low efficiency and low accuracy of manual sorting is solved. This achieves efficient metal foreign object identification and sorting, ensuring production line quality and equipment safety.

CN223784508UActive Publication Date: 2026-01-09CHINA TOBACCO ANHUI IND CO LTD
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Patent Information

Application Number
CN202520467124.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-09
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

In existing technologies, manual sorting of metal foreign objects is inefficient, has low accuracy, and cannot effectively identify non-ferromagnetic foreign objects, which affects the quality of the production line and the safety of equipment.

Method used

Design a mobile metal foreign object detection device for cigarettes. It uses a detection coil and an alarm to automatically detect whether there are metal foreign objects in the material, and issues an alarm when a foreign object is detected to prompt the operator to sort it.

Benefits of technology

It improves the efficiency of metal foreign object detection and sorting, reduces the labor intensity of operators, and ensures product quality and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cigarette mobile metal foreign matter detection device, which comprises a mobile vehicle body and a detection box, the detection box comprises a detection box body arranged on the mobile vehicle body in a sliding manner, the detection box body is provided with an alarm and a detection coil, and the front side of the detection box body is provided with a detection end alarm contact group and a detection end coil contact group; a movable box is arranged at the front end of the movable vehicle body, and a movable end alarm contact set and a movable end coil contact set are arranged on the rear side of the movable box. And the detection end alarm contact group and the detection end coil contact group at the front side of the detection box body are respectively contacted with the mobile end alarm contact group and the mobile end coil contact group at the rear side of the mobile box. Compared with the prior art, the metal foreign matter detection device has the advantages that metal foreign matters in materials can be rapidly detected, the detection efficiency is improved, and the labor intensity is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco foreign matter detection device technical field, especially, it is a kind of mobile metal foreign matter detection device for tobacco. BACKGROUND

[0002] In the cigarette production and processing process, foreign matter, especially metal foreign matter, is very sensitive, if metal foreign matter enters the production line, it will affect product quality, and even cause significant impact on equipment, therefore, it is necessary to strictly sort out and remove metal foreign matter in the process of silk production.

[0003] At present, residual and scattered materials are collected during production process and after production. Before using the materials, it is necessary to sort out the metal foreign matter in the materials to prevent metal foreign matter from entering the production line. The current sorting method is usually that the operator manually checks the metal blade in the barrel by hand holding permanent magnet, on the one hand by permanent magnet adsorption, on the other hand by eyes observation. Then the sorted blade is returned to the production line. The manual sorting method has the following obvious deficiencies: first, the sorting efficiency is low, the hand-held permanent magnet can only sort ferromagnetic materials, it is difficult to find and remove non-ferromagnetic impurities, and there is a risk of non-ferromagnetic impurities entering the production line; second, the accuracy of manual sorting cannot be guaranteed, it is necessary to check for many times for a long time to completely remove all metal materials, and in this process, the operator cannot accurately judge whether the metal foreign matter is completely removed; third, in the process of manual sorting, it cannot be determined that the blade material contains metal impurities, whether there is metal foreign matter or not, the operator needs to spend time for sorting, sometimes multiple sorting is needed, the efficiency cannot be guaranteed, and it will also affect the quality of the operator monitoring the product. UTILITY MODEL CONTENTS

[0004] The utility model aims at overcoming the defects of prior art, and provides a mobile metal foreign matter detection device for tobacco, to realize rapid detection of metal foreign matter in materials, improve detection efficiency and reduce labor intensity.

[0005] The utility model is realized by the following technical solutions:

[0006] A mobile metal foreign matter detection device for tobacco, comprising a mobile vehicle body and a detection box, the detection box comprises a detection box body slidingly arranged on the mobile vehicle body, the detection box body can slide back and forth along the front and rear direction of the mobile vehicle body, the detection box body is provided with an alarm and a detection coil, the front side of the detection box body is provided with a detection end alarm contact group and a detection end coil contact group, the two poles of the alarm are connected with two detection end alarm contacts of the detection end alarm contact group through wires, the detection end coil contact group comprises two detection end coil contacts, the two detection end coil contacts are formed by extending the two ends of the detection coil forward;

[0007] The mobile box is provided at the front end of the mobile vehicle body, and a mobile end alarm contact group and a mobile end coil contact group are provided at the rear side of the mobile box.

[0008] As a preferred scheme of the metal foreign matter detection device, two detection coils are provided on the detection box, and the two detection coils are arranged inside the left and right sides of the detection box.

[0009] As a preferred scheme of the metal foreign matter detection device, two alarms are provided on the detection box, and the two alarms are respectively an acoustic alarm and a light alarm.

[0010] As a preferred scheme of the metal foreign matter detection device, the mobile vehicle body comprises a vehicle body bottom plate, two slide rails extending in the front-rear direction are provided on the vehicle body bottom plate, and two slide grooves are provided at the bottom of the detection box.

[0011] As a preferred scheme of the metal foreign matter detection device, four supporting casters are provided at the bottom of the vehicle body bottom plate.

[0012] As a preferred scheme of the metal foreign matter detection device, two handles are provided at the rear side of the detection box.

[0013] As a preferred scheme of the metal foreign matter detection device, a connecting arm is provided at the upper part of each of the left and right sides of the detection box.

[0014] Compared with the prior art, the metal foreign matter detection device has the following advantages:

[0015] The utility model provides a kind of mobile metal foreign matter detection device for tobacco, by being provided with detection coil on detection box, whether the metal in the material placed in detection box can be automatically detected, to determine whether it needs to be sorted out;When detecting that the material contains metal foreign matter, alarm can be quickly alarmed, and operator is prompted to sorting operation, and after sorting, it can be quickly understood whether metal foreign matter has been completely identified and rejected by detection again, to decide whether it needs to be sorted out again, greatly improve the efficiency of the detection and sorting rejection operation of metal foreign matter, effectively prevent metal foreign matter from entering into production line, ensure product quality and equipment safety, reduce the labor intensity of operator. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure schematic diagram of the utility model.

[0017] Figure 2 It is the structure schematic diagram of another perspective of the utility model.

[0018] Figure 3 It is the structure schematic diagram of the detection box of the utility model.

[0019] Figure 4 It is the control circuit diagram of the control circuit board of the utility model.

[0020] Marked number in drawing: 1 detection box;2 car body bottom plate;3 support caster;4 slide rail;5 slide groove;6 handle;7 connecting arm;8 detection end alarm contact group;9 detection end coil contact group;10 moving box;11 moving end alarm contact group;12 moving end coil contact group;13 sound alarm;14 light alarm;15 start button;16 stop button;17 power plug;18 handrail. DETAILED DESCRIPTION

[0021] The embodiment of the utility model is described in detail below, and the embodiment is implemented on the premise of the technical scheme of the utility model, detailed implementation mode and specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.

[0022] Reference Figures 1 to 4 , the embodiment discloses a kind of mobile metal foreign matter detection device for tobacco, including mobile car body and detection box, detection box includes the detection box 1 of slidingly being set on mobile car body, detection box 1 can be slid back and forth along the front and back direction of mobile car body, mobile car body includes car body bottom plate 2, and four support casters 3 are arranged on the bottom of car body bottom plate 2.The car body bottom plate 2 is equipped with two slide rails 4 extending along the front and back direction, and the bottom of the detection box 1 is provided with two slide grooves 5, which are respectively slidably connected with the two slide rails 4, to realize the sliding connection between the detection box 1 and the mobile car body.

[0023] The detection box 1 can be made of insulating materials such as polyethylene. The detection box 1 is provided with two handles 6 at the rear side, and two connecting arms 7 are respectively arranged at the upper part of the left and right sides of the detection box 1. The connecting arms 7 are provided with connecting holes extending through the front and rear sides. The two connecting arms 7 are used in cooperation with the subsequent turnover clamping mechanism, so that the turnover clamping mechanism can clamp and turn over the detection box 1 for discharging. The detection box 1 is provided with an alarm and a detection coil. The detection box 1 is provided with a detection end alarm contact group 8 and a detection end coil contact group 9 at the front side. The two poles of the alarm are connected to the two detection end alarm contacts of the detection end alarm contact group 8 through wires. The detection end coil contact group 9 includes two detection end coil contacts which are extended from the two ends of the detection coil.

[0024] In this embodiment, the detection box 1 is provided with two detection coils which are respectively arranged inside the left and right sides of the detection box 1. The two detection coils are respectively an A-phase detection coil and a B-phase detection coil. Correspondingly, the detection box 1 is provided with two independent detection end coil contact groups 9 at the front side, and the two detection end coil contact groups 9 correspond to the two detection coils respectively. The detection box 1 is provided with two alarms which are respectively an acoustic alarm 13 and a light alarm 14. Correspondingly, the detection box 1 is provided with two independent detection end alarm contact groups 8 at the front side, and the two detection end alarm contact groups 8 correspond to the two alarms respectively.

[0025] Correspondingly, the detection box 1 is provided with two independent detection end alarm contact groups 8 at the front side, and the two detection end alarm contact groups 8 correspond to the two alarms respectively.

[0026] The detection box 1 is provided with two independent detection end alarm contact groups 8 at the front side, and the two detection end alarm contact groups 8 correspond to the two alarms respectively.

[0027] Figure 4The control circuit diagram of the control circuit board, wherein L1 is a coil, C1, C2, C3, C4, C5 are capacitors, Q1, Q2, Q3 are triodes, R1, R2, R3, R4 are resistors, and S1 is a start-stop switch. The two alarm contacts of the mobile alarm contact group 11 corresponding to the sound alarm 13 are connected to the p1 and p2 ports in the control circuit respectively; the two alarm contacts of the mobile alarm contact group 11 corresponding to the light alarm 14 are connected to the p3 and p4 ports in the control circuit respectively. The control circuit is powered by a power module, S1 is a switch, and the opening or closing of the switch S1 is realized through the start button 15 and the stop button 16 on the front side of the mobile box 10, so as to turn on or turn off the control circuit. The A-phase detection coil and the B-phase detection coil are connected in series together with L1, C2, C3, and Q1 to form a high-frequency oscillation circuit, and Q2 and Q3 form a detection circuit. When there is no metal foreign matter within the detection distance of the A-phase detection coil and the B-phase detection coil, Q2 is turned on, Q3 is turned off, p1, p2, p3, and p4 are not turned on, and the sound alarm 13 and the light alarm 14 do not work. However, when metal appears within the detection range of the A-phase detection coil and the B-phase detection coil, eddy current will be generated in the metal, which will affect the oscillation circuit and cause the oscillation circuit to gradually stop oscillating. At this time, Q2 is turned off, Q3 is turned on, p1, p2, and p3, p4 are turned on, and the sound alarm 13 and the light alarm 14 are triggered to produce sound alarm and light alarm. The sound alarm 13 can be selected as an FMQ-2715 buzzer, the light alarm 14 can be selected as an LTE-5061 warning light, and the gain regulator is used to change the gain of the oscillator.

[0028] In use, the detection device is moved to the working site by holding the handrails 18, and the detection box 1 is pushed forward by holding the two handles 6 until it contacts the moving box 10, so that the two groups of detection end alarm contact groups 8 on the front side of the detection box 1 respectively contact the two groups of moving end alarm contact groups 11 on the rear side of the moving box 10, and the two groups of detection end coil contact groups 9 on the front side of the detection box 1 respectively contact the two groups of moving end coil contact groups 12 on the rear side of the moving box 10. At this time, the start button 15 is pressed, the control circuit is powered on, the blade material to be detected is placed in the detection box 1, and the A-phase detection coil and the B-phase detection coil of the control circuit start to detect the material in the detection box 1. When the material contains metal, the turbulence signal generated by the metal will affect the oscillation circuit in the control circuit, and the balance of the oscillation circuit will be destroyed. At this time, the sound alarm 13 emits a sound alarm to prompt the presence of metal, and the light alarm 14 emits a red light to prompt the presence of metal. The operator can stop the detection by the stop button 16, check the material, and find the metal foreign matter. Then the control circuit is started again to check whether the metal foreign matter is completely removed. If the detection device does not emit a sound alarm signal and a light alarm signal after starting, it means that the material does not contain metal foreign matter, and the operator can perform the next operation on the material according to the process requirements. The power module uses rechargeable lithium batteries, which can supply power to the control circuit board of the device at any time. When the power is insufficient, the power module can be charged through the power plug 17 on the moving vehicle body.

[0029] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A mobile metal foreign object detector for cigarettes, characterized in that: The detection box comprises a detection box body slidingly arranged on the mobile vehicle body, the detection box body can slide back and forth along the front and back direction of the mobile vehicle body, the detection box body is provided with an alarm and a detection coil, the front side of the detection box body is provided with a detection end alarm contact group and a detection end coil contact group, two poles of the alarm are connected with two detection end alarm contacts of the detection end alarm contact group through wires respectively, the detection end coil contact group comprises two detection end coil contacts, and the two detection end coil contacts are formed by extending two ends of the detection coil forward; The mobile box is arranged at the front end of the mobile vehicle body, the mobile box is provided with a mobile end alarm contact group and a mobile end coil contact group at the rear side, and when the detection box body moves forward to contact the mobile box, the detection end alarm contact group and the detection end coil contact group at the front side of the detection box body are in contact with the mobile end alarm contact group and the mobile end coil contact group at the rear side of the mobile box respectively.

2. A mobile metal foreign matter detector for cigarettes according to claim 1, characterized in that: The detection box body is provided with two detection coils, the two detection coils are arranged in the interiors of the left and right sides of the detection box body respectively, and correspondingly, the front side of the detection box body is provided with two independent detection end coil contact groups, the two detection end coil contact groups are in one-to-one correspondence with the two detection coils respectively.

3. A mobile metal foreign matter detector for cigarettes according to claim 1, characterized in that: The detection box body is provided with two alarms, the two alarms are a sound alarm and a light alarm respectively, and correspondingly, the front side of the detection box body is provided with two independent detection end alarm contact groups, the two detection end alarm contact groups are in one-to-one correspondence with the two alarms respectively.

4. A mobile metal foreign matter detector for cigarettes according to claim 1, characterized in that: The mobile vehicle body comprises a vehicle body bottom plate, the vehicle body bottom plate is provided with two slide rails extending along the front and back direction, the bottom of the detection box body is provided with two slide grooves, the two slide grooves are in sliding cooperation with the two slide rails respectively, and the sliding connection between the detection box body and the mobile vehicle body is realized.

5. A mobile metal foreign matter detector for cigarettes according to claim 4, characterized in that: The bottom of the vehicle body bottom plate is provided with four supporting casters.

6. A mobile metal foreign matter detector for cigarettes according to claim 1, characterized in that: The rear side of the detection box body is provided with two handles.

7. A mobile metal foreign matter detector for cigarettes according to claim 1, characterized in that: The upper parts of the left and right sides of the detection box body are respectively provided with connecting arms, and the connecting arms are provided with connecting holes penetrating through the front and back. The bottom of the vehicle body bottom plate is provided with four supporting casters. The rear side of the detection box body is provided with two handles. The upper parts of the left and right sides of the detection box body are respectively provided with connecting arms, and the connecting arms are provided with connecting holes penetrating through the front and back.