Etching device for photovoltaic diode
By employing components such as a liquid storage tank, etching plate, and filter cover in the etching apparatus for photovoltaic diodes, the problem of external impurities entering the etching solution was solved, thus achieving high-quality diode etching processing.
Patent Information
- Application Number
- CN202520254694.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In existing diode etching equipment, external impurities can easily enter the interior through the fixing tank during etching, causing contamination of the etching solution and affecting the processing quality.
An etching device for photovoltaic diodes was designed, which adopts a combination structure of liquid storage tank, etching plate, filter cover, locking pin, power component and guide component. The filter cover contacts the diode to reduce the entry of impurities and avoid contamination by etching solution.
This effectively reduces the entry of external impurities into the etching solution, improves the processing quality and efficiency of diode etching, and avoids contamination of the etching solution.
Smart Images

Figure CN223786457U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diode processing technology, and specifically to an etching device for photovoltaic diodes. Background Technology
[0002] Existing diode etching equipment fixes the diode in a fixed groove during the etching process. However, due to the small gap between the fixed groove and the diode, the etching solution cannot fully contact the diode, resulting in unqualified etching.
[0003] Prior art CN221994426U discloses an etching apparatus for diode manufacturing, including a housing. An etching solution tank is located on the inner surface of the housing, and an etching plate is located above the etching solution tank. A swing assembly connected to the etching plate is located on the upper surface of the housing. The swing assembly includes a dual-axis motor mounted on the upper surface of the housing. A first rotating shaft is connected to both ends of the output shaft of the dual-axis motor. A first elastic rope and a second elastic rope, arranged obliquely symmetrically, are wound around the outer surface of the first rotating shaft. The swing assembly also includes oblique connecting rods located on both sides of the etching plate. A lifting assembly is connected to both ends of the oblique connecting rods, and a second rotating shaft connected to the lifting assembly is rotatably connected to the housing of the oblique connecting rods. This invention solves the problem of insufficient contact between the etching solution and the diode by using the swing assembly to ensure full contact between the etching solution and the diode.
[0004] When using the above-mentioned device, the applicant discovered that: rectangular guide grooves are vertically arranged on both sides of the device's housing. This structure makes it easy for external impurities to enter the interior through the grooves during the etching process of the diode, which can easily cause etching solution contamination and seriously affect the diode etching process. Utility Model Content
[0005] The purpose of this invention is to provide an etching device for photovoltaic diodes, in order to solve the problem that in existing devices, external impurities can easily enter the interior during diode etching, causing etching solution contamination and seriously affecting the diode etching process.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides an etching device for photovoltaic diodes, including a housing, an electrical control cabinet is provided on the rear side of the housing, a controller is provided on the left side, the controller is electrically connected to the electrical control cabinet, a protective door is installed on the front side via a hinge, and an etching component is also included.
[0007] The etching assembly includes a liquid storage tank, an etching plate, a filter cover, a locking pin, a power component, and a guide component. The liquid storage tank is fixed to the bottom of the housing body. The etching plate is located above the liquid storage tank. Several etching grooves are spaced apart on the etching plate. The etching grooves are arranged from top to bottom without penetrating through, and each etching groove has a penetrating etching hole at its bottom. The filter cover is detachably connected to the etching plate and is located on the top of the etching plate. The locking pin is slidably connected to the filter cover and threadedly connected to the etching plate, and is symmetrically arranged on the front side of the etching plate. The power component is located on the left side of the etching plate, and the guide component is located on the right side of the etching plate.
[0008] The power component includes a horizontal plate, a servo electric cylinder, and a left bracket. The horizontal plate is fixed inside the housing and located above the filter cover. The servo electric cylinder is electrically connected to the electrical control cabinet and fixed on the horizontal plate. The left bracket is connected to the output end of the etching plate and the servo electric cylinder, respectively, and is located on the left side of the etching plate.
[0009] The guide component includes a right bracket and a guide rod. The right bracket is fixedly connected to the etching plate and is located on the side of the etching plate away from the left bracket. The guide rod is detachably connected to the housing, passes through the horizontal plate, and is slidably connected to the right bracket.
[0010] The protective door is equipped with a transparent observation window and a door lock.
[0011] The power component also includes a boom, which is I-shaped. The top disc is bolted to the top of the housing, and the bottom disc is bolted to the cross plate.
[0012] This invention discloses an etching device for photovoltaic diodes. During processing, etching solution is first added to a storage tank. Then, the diode is placed in the etching tank of an etching plate, and a filter cover is installed using locking pins. Further, a power component drives the etching plate downwards, immersing it in the etching solution. At this point, the filter cover facilitates contact between the etching solution and the diode, while also partially reducing contact between impurities in the etching solution and the diode. Furthermore, this application does not have sliding groove structures on both sides of the housing, thus preventing external impurities from easily entering the interior during diode etching, reducing etching solution contamination. This solves the problem in existing devices where external impurities easily enter the interior, causing etching solution contamination and severely affecting diode etching. Attached Figure Description
[0013] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.
[0014] Figure 1This is a schematic diagram of the overall structure of the etching apparatus for photovoltaic diodes according to the first embodiment of this utility model.
[0015] Figure 2 This is a front view of the etching apparatus for photovoltaic diodes according to the first embodiment of this utility model.
[0016] Figure 3 This is a schematic diagram of the right bracket of the first embodiment of the present invention.
[0017] Figure 4 This is a schematic diagram of the overall structure of the etching apparatus for photovoltaic diodes according to the second embodiment of this utility model.
[0018] In the diagram: 101-box body, 102-electrical control cabinet, 103-controller, 104-protective door, 105-liquid storage tank, 106-etching plate, 107-etching tank, 108-etching hole, 109-filter cover, 110-locking pin, 111-horizontal plate, 112-servo electric cylinder, 113-left bracket, 114-right bracket, 115-guide rod, 201-hanging rod. Detailed Implementation
[0019] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0020] Example 1:
[0021] like Figures 1 to 3 As shown, where Figure 1 This is a schematic diagram of the overall structure of the etching device used for photovoltaic diodes. Figure 2 This is a front view of an etching apparatus for photovoltaic diodes. Figure 3 This is a schematic diagram of the right support 114. This utility model provides an etching device for photovoltaic diodes: it includes a housing 101 and an etching assembly. The etching assembly includes a liquid storage tank 105, an etching plate 106, a filter cover 109, a locking pin 110, a power component, and a guide component. The power component includes a horizontal plate 111, a servo electric cylinder 112, and a left support 113. The guide component includes a right support 114 and a guide rod 115. This solution solves the problem in existing devices where external impurities easily enter the internal structure, causing etching solution contamination and severely affecting the diode etching process. It is understood that this solution can help reduce etching solution contamination.
[0022] In this embodiment, an electrical control cabinet 102 is provided on the rear side of the housing 101, and a controller 103 is provided on the left side. The controller 103 is electrically connected to the electrical control cabinet 102. A protective door 104 is installed on the front side via a hinge. A data display screen is provided on the controller 103, and function buttons are provided below the data display screen for parameter setting. Corresponding operation buttons are provided on the controller 103 for manual operation. The protective door 104 is used for safety protection during processing. A filter screen is provided on the top of the housing 101 for ventilation and to reduce the entry of dust and impurities into the interior.
[0023] The liquid storage tank 105 is fixed to the bottom of the housing 101. The etching plate 106 is located above the liquid storage tank 105. Several etching grooves 107 are spaced apart on the etching plate 106. The etching grooves 107 are arranged from top to bottom without penetrating. Each etching groove 107 has a penetrating etching hole 108 at its bottom. The filter cover 109 is detachably connected to the etching plate 106 and is located on the top of the etching plate 106. The locking pin 110 is slidably connected to the filter cover 109 and threadedly connected to the etching plate 106. It is symmetrically arranged on the front side of the etching plate 106. The power component is located on the left side of the etching plate 106, and the guide component is located on the right side of the etching plate 106. The four perforated mounting ears on both sides of the bottom of the liquid storage tank 105 are fixed by bolts and can store etching solution. The etching tank 107 is used for diode placement, and the etching hole 108 through the bottom facilitates the etching solution to contact the diode. The etching plate 106 is provided with four short cylinders to facilitate the installation of the filter cover 109. The two symmetrical mounting parts on the front side of the filter cover 109 are provided with through holes. The two short cylinders on the front side of the etching plate 106 are provided with threaded holes to facilitate the threaded end of the locking pin 110. The locking pin 110 is composed of a stepped optical axis end on the front side, a limiting circular plate in the middle, and a rotating plate at the rear. The stepped optical axis end has an external threaded end on the most front stepped part. The power component is used to drive the etching plate 106 downward, and the guide component is used to improve the downward stability of the etching plate 106.
[0024] Secondly, the horizontal plate 111 is fixed inside the housing 101 and located above the filter cover 109; the servo electric cylinder 112 is electrically connected to the electrical control cabinet 102 and fixed on the horizontal plate 111; the left bracket 113 is connected to the etching plate 106 and the output end of the servo electric cylinder 112 respectively, and is located on the left side of the etching plate 106. The cross-section of the horizontal plate 111 is a U-shaped structure with the opening facing upwards. The two ends are fixed to the left and right inner sidewalls of the housing 101 by positioning pins and bolts. The servo electric cylinder 112 is electrically connected to the electrical control cabinet 102 through a working cable and is fixed to the horizontal plate 111 by bolts. One end of the left bracket 113 is fixed to the output end of the servo electric cylinder 112 by bolts, and the other end is fixed to the etching plate 106 by bolts. The housing 101 is provided with a through hole through which the working cable of the servo electric cylinder 112 just passes.
[0025] Then, the right bracket 114 is fixedly connected to the etching plate 106 and is located on the side of the etching plate 106 away from the left bracket 113; the guide rod 115 is detachably connected to the housing 101, passes through the horizontal plate 111, and is slidably connected to the right bracket 114. The right bracket 114 has the same dimensions as the left bracket 113. One end is fixed to the etching plate 106 by bolts, and a through hole is provided on the other end. A T-shaped linear sliding bearing is installed in the through hole and slides with the guide rod 115. A through hole through which the guide rod 115 passes is provided on the horizontal plate 111. A non-penetrating limiting hole for sliding insertion of the guide rod 115 is provided at the bottom of the housing 101. The top disc of the guide rod 115 is fixed to the housing 101 by bolts.
[0026] Finally, the protective door 104 is equipped with a transparent observation window and a lock. This structure facilitates internal observation during processing and also allows the protective door 104 to maintain its position when it rotates to fit and provide protection.
[0027] When using this invention to address the problem in existing devices where external impurities easily enter the diode etching process, causing etching solution contamination and severely affecting the process, the following steps are taken: First, the etching solution is added to the storage tank 105. Then, the diode is placed in the etching groove 107 of the etching plate 106, and the filter cover 109 is installed using the locking pin 110. Next, the protective door 104 is closed. Furthermore, the controller 103 controls the servo electric cylinder 112 to push the left support 113 downwards, and with the assistance of the guide member, drives the etching plate 106 downwards, immersing it in the etching solution. At this point, the filter cover 109 facilitates the contact between the etching solution and the diode, and also partially reduces the contact between impurities in the etching solution and the diode. Furthermore, the housing 101 in this application does not have sliding groove structures on both sides, thus preventing external impurities from easily entering the diode etching process and reducing etching solution contamination. This effectively solves the problem in existing devices where external impurities easily enter the diode etching process, causing etching solution contamination and severely affecting the process.
[0028] Example 2:
[0029] like Figure 4 As shown, where Figure 4 This is a schematic diagram of the overall structure of the etching device for photovoltaic diodes. Based on the first embodiment, this utility model provides an etching device for photovoltaic diodes. The power component also includes a hanging rod 201, which is I-shaped. The top disc is connected to the top of the box 101 by bolts, and the bottom disc is connected to the horizontal plate 111 by bolts.
[0030] In this embodiment, after the horizontal plate 111 is fixed, the hanging rod 201 is connected to the box body 101 and the horizontal plate 111 respectively by bolts. By setting the hanging rod 201, the stability of the horizontal plate 111 during operation can be improved.
[0031] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. An etching apparatus for photovoltaic diodes, comprising a housing, an electrical control cabinet disposed on the rear side of the housing, a controller disposed on the left side, the controller being electrically connected to the electrical control cabinet, and a protective door mounted on the front side via hinges, characterized in that: It also includes etching components; The etching assembly includes a liquid storage tank, an etching plate, a filter cover, a locking pin, a power component, and a guide component. The liquid storage tank is fixed to the bottom of the housing body. The etching plate is located above the liquid storage tank. Several etching grooves are spaced apart on the etching plate. The etching grooves are arranged from top to bottom without penetrating through, and each etching groove has a penetrating etching hole at its bottom. The filter cover is detachably connected to the etching plate and is located on the top of the etching plate. The locking pin is slidably connected to the filter cover and threadedly connected to the etching plate, and is symmetrically arranged on the front side of the etching plate. The power component is located on the left side of the etching plate, and the guide component is located on the right side of the etching plate.
2. The etching apparatus for photovoltaic diodes as described in claim 1, characterized in that: The power component includes a horizontal plate, a servo electric cylinder, and a left bracket. The horizontal plate is fixed inside the housing and located above the filter cover. The servo electric cylinder is electrically connected to the electrical control cabinet and fixed on the horizontal plate. The left bracket is connected to the output end of the etching plate and the servo electric cylinder, respectively, and is located on the left side of the etching plate.
3. The etching apparatus for photovoltaic diodes as described in claim 2, characterized in that: The guide member includes a right bracket and a guide rod. The right bracket is fixedly connected to the etching plate and is located on the side of the etching plate away from the left bracket. The guide rod is detachably connected to the housing, passes through the horizontal plate, and is slidably connected to the right bracket.
4. The etching apparatus for photovoltaic diodes as described in claim 1, characterized in that: The protective door is equipped with a transparent observation window and a door lock.
5. The etching apparatus for photovoltaic diodes as described in claim 2, characterized in that: The power component also includes a boom, which is I-shaped, with a top disc bolted to the top of the housing and a bottom disc bolted to the cross plate.
Citation Information
Patent Citations
Etching device for diode manufacturing
CN221994426U