Electronic atomizer
By separating the battery and control board of the e-vaporizer from the frame and designing a detachable shell, quick assembly and disassembly and safe transportation are achieved, solving the problem of long transportation time for e-vaporizers in the market and improving product circulation efficiency and user experience.
Patent Information
- Application Number
- CN202520009889.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Disposable e-cigarettes currently on the market are sold as finished products or with small mouthpieces, which leads to longer transportation times, making it difficult to keep up with market demand quickly, and even minor anomalies may cause delays in customer delivery.
Design a detachable electronic atomizer where the battery and control board are separate from the frame, the outer shell is detachable and installable, the mouthpiece is integrally molded with the outer shell, the semi-finished mechanism is shipped in advance, and the customer assembles it later, and the outer shell can be replaced according to personal preference.
It significantly shortens production and delivery cycles, improves transportation efficiency and market responsiveness, ensures product safety and reliability, and enhances user experience and product quality.
Smart Images

Figure CN223787139U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of atomizing equipment, and more specifically, to an electronic atomizer. Background Technology
[0002] Currently, disposable electronic atomizers on the market are usually sold as finished products or with small mouthpieces, which leads to longer product transportation times, resulting in slow market response and difficulty in keeping up with market demand.
[0003] Even the slightest abnormality could cause delays in customer delivery, resulting in inconvenience and losses for the customer. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide an electronic atomizer that is convenient and quick to assemble and disassemble and effectively ensures safe shipping and transportation.
[0005] The objective of this utility model is achieved through the following technical solution:
[0006] An electronic atomizer includes a mouthpiece, a housing, and a semi-finished component. The semi-finished component includes a frame, a base, an atomizing device, and a control device. The atomizing device and the control device are mounted on the frame. The control device includes a battery and a control board. The battery is electrically connected to the control board, and the control board controls the atomizing device. The frame is mounted on the base. The housing is detachably mounted on the frame and aligns and is fixed to the base. The mouthpiece is integrally formed with the housing.
[0007] Furthermore, the frame includes a tubular support, and the semi-finished product mechanism also includes a top sealing silicone and a bottom sealing silicone. The top sealing silicone and the bottom sealing silicone are disposed at both ends of the tubular support to form oil storage chambers. The atomizing device includes a central rod and an atomizing component. The atomizing component is disposed inside the central rod. One end of the central rod is fixed to the bottom of the oil storage chamber, and the other end of the central rod passes through the top sealing silicone and is connected to the mouthpiece.
[0008] Furthermore, the atomizing assembly includes a heating core, an oil-guiding cotton, a pad, and heat-insulating silicone. The end of the center rod that is fixed to the oil storage tank is provided with a pad. The oil-guiding cotton is sleeved on the heating core and disposed on the pad. The heat-insulating silicone is sleeved on the outer surface of the center rod and is set at the installation height corresponding to the heating core.
[0009] Furthermore, the frame includes a fixed bracket, the side of which is provided with a first sliding groove, the inner side of which is provided with a first slider that mates with the first sliding groove, the control board is mounted on the fixed bracket, and when the first slider is installed in conjunction with the first sliding groove, the base covers the control board, the control board is provided with a switch and an interface component, and the base is provided with an opening that mates with the interface component and a button that mates with the switch.
[0010] Furthermore, the fixed bracket is integrally formed with the tubular bracket, and the frame is made of plastic material.
[0011] Furthermore, the base includes a horizontal seat and a vertical seat that are perpendicular to each other. The inner surface of the outer shell is provided with a first slot and a second slider. The horizontal seat is provided with a first buckle that cooperates with the first slot. The side of the frame is provided with a second sliding groove that cooperates with the second slider. When the second slider is installed in conjunction with the second sliding groove, the first buckle is aligned and locked in place with the first slot.
[0012] Furthermore, the electronic atomizer includes an indicator light panel, a limiting silicone rubber, and a diffuser. The indicator light panel is electrically connected to the control board. The indicator light panel includes LED beads of at least two colors. The indicator light panel is disposed within the limiting silicone rubber, and the diffuser covers the LED beads.
[0013] Furthermore, the electronic atomizer includes a support cotton, which is disposed on the base. When the frame is installed on the base, the support cotton provides limiting support for the battery.
[0014] Furthermore, the outer shell is provided with an observation window, and the frame is provided with a light-transmitting protrusion corresponding to the position of the oil storage tank. When the outer shell and the base are installed together, the light-transmitting protrusion fits into the observation window.
[0015] Furthermore, the outer surfaces of the housing and the base are provided with a decorative coating.
[0016] This invention features a detachable shell design for the electronic atomizer, allowing users to easily replace the shell according to their personal preferences. Furthermore, the shell can be removed during transportation, reducing the overall size and improving transport efficiency. Prioritizing the shipment of semi-finished components with batteries and control boards significantly shortens the production and shipping cycle of the electronic atomizer, reduces the delivery time after customer orders, and shortens internal production cycles. This effectively solves the common delivery time problem in the market, improves product circulation efficiency, and enhances responsiveness to market changes. Moreover, after receiving the mouthpiece, customers can easily convert the semi-finished product into a finished product through simple e-filling and assembly steps, thereby improving both product quality and circulation efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the electronic atomizer according to an embodiment of the present invention;
[0018] Figure 2 This is a schematic diagram of the outer shell and semi-finished product mechanism according to an embodiment of the present utility model;
[0019] Figure 3 This is a cross-sectional schematic diagram of the electronic atomizer according to an embodiment of the present invention;
[0020] Figure 4 This is an exploded schematic diagram of the electronic atomizer according to an embodiment of the present invention;
[0021] Figure 5 This is an exploded schematic diagram of the electronic atomizer according to an embodiment of the present invention;
[0022] The components are as follows: 10. Electronic atomizer; 11. Mouthpiece; 12. Housing; 121. Observation window; 13. First slot; 14. Second slider; 15. Indicator light panel; 151. LED beads; 16. Limiting silicone; 17. Soft light panel; 18. Support cotton; 19. Decorative coating; 20. Semi-finished product mechanism; 21. Frame; 211. First slide groove; 212. Second slide groove; 213. Light-transmitting protrusion; 22. Tubular support; 221. Top sealing silicone; 222. Bottom seal. 223. Silicone, oil tank, 23. Fixed bracket, 24. Base, 25. Horizontal seat, 251. First buckle, 26. Vertical seat, 261. First slider, 262. Button, 263. Opening, 27. Atomizing device, 271. Center rod, 272. Atomizing component, 273. Heating core, 274. Oil guide cotton, 275. Pad, 276. Heat insulation silicone, 28. Control device, 281. Battery, 282. Control board, 283. Switch, 284. Interface component. Detailed Implementation
[0023] In the description of this utility model, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.
[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Furthermore, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0027] like Figures 1 to 5 As shown, this embodiment discloses an electronic atomizer 10, which includes a mouthpiece 11, a housing 12, and a semi-finished product mechanism 20. The semi-finished product mechanism 20 includes a frame 21, a base 24, an atomizing device 27, and a control device 28. The atomizing device 27 and the control device 28 are mounted on the frame 21. The control device 28 includes a battery 281 and a control board 282. The battery 281 is electrically connected to the control board 282. The control board 282 controls the atomizing device 27. The frame 21 is mounted on the base 24. The housing 12 is detachably mounted on the frame 21 and is aligned and fixed with the base 24. The mouthpiece 11 and the housing 12 are integrally formed.
[0028] By mounting the battery 281 and control board 282 on a separate frame 21, it is convenient to ship the semi-finished mechanism 20 in advance when shipping overseas. This allows for priority production of the semi-finished mechanism 20 and timely delivery to the destination inventory. When a customer makes a request, we only need to focus on the production of the shell 12, which is integrally molded with the nozzle, and confirm its appearance and workmanship. Since the nozzle 11, shell 12, etc., do not involve other accessories (such as control board 282, battery 281, etc.), there is no need for a long transportation process, ensuring that the shipment can be completed and arrive at the destination within a week at the fastest. This embodiment significantly shortens the production and delivery cycle, reduces the transportation time after the customer places an order, reduces the internal production cycle, effectively solves the common delivery time problem in the market, improves product circulation efficiency, and increases the responsiveness to market changes. Furthermore, after receiving the shell 12 integrally molded with the nozzle, the customer can convert the semi-finished product into a finished product through simple oiling and assembly steps, thereby improving product quality and circulation efficiency.
[0029] Furthermore, the electronic atomizer 10 is assembled from the semi-finished product mechanism 20 into a finished product without any movable connections. The outer shell 12 of the electronic atomizer 10 is designed to be detachable, allowing users to easily replace the outer shell 12 according to their personal preferences during use. Additionally, the outer shell 12 can be removed during transportation, reducing the overall size and improving transport efficiency. Moreover, the mating and fixing design between the outer shell 12 and the base 24 ensures stability and sealing during assembly and use, preventing potential leakage problems during atomizer use.
[0030] Meanwhile, the product's appearance is only processed on a single shell 12 integrally molded with the mouthpiece. This reduces color differences caused by multiple components and avoids inconsistencies in product performance due to color variations on different materials. This improves the efficiency of market product supply and ensures customer satisfaction and timely delivery. The integral molding of the mouthpiece 11 and shell 12 not only simplifies the production process and reduces costs but also ensures a tight fit between the mouthpiece 11 and shell 12, enhancing the user experience. Through this design, the electronic atomizer 10 of this invention achieves quick assembly and disassembly while ensuring product safety and reliability, effectively solving the problems existing in the prior art.
[0031] The frame 21 includes a tubular support 22, and the semi-finished device 20 includes a top sealing silicone 221 and a bottom sealing silicone 222. The top and bottom sealing silicone 221 and 222 are located at both ends of the tubular support 22 to form an oil reservoir 223. The atomizing device 27 includes a central rod 271 and an atomizing component 272. The atomizing component 272 is located inside the central rod 271. One end of the central rod 271 is fixed to the bottom of the oil reservoir 223, and the other end passes through the top sealing silicone 221 and connects to the mouthpiece 11. The tubular support 22 of the frame 21 is designed as a hollow structure, which, together with the top and bottom sealing silicone 221 and 222, forms the oil reservoir 223, ensuring the overall lightweight design of the electronic atomizer 10. The top and bottom sealing silicone 221 and 222 not only ensure the sealing of the oil reservoir 223 but also provide good shock protection for the atomizer through their elastic properties. The central rod 271 of the atomizing device 27 is made of high-temperature resistant material to withstand the high temperature during the atomization process, ensuring stability and safety during long-term use.
[0032] The atomizing component 272 consists of a heating core 273, an oil-wicking cotton 274, a pad 275, and a heat-insulating silicone 276. One end of the center rod 271 is fixed to the oil reservoir 223, and a pad 275 is provided inside the center rod 271. The pad 275 is made of a high-temperature resistant material with good insulation properties, which can not only withstand the high temperature generated by the heating core 273 during operation, but also will not chemically react with the e-liquid, ensuring the purity of the vapor. The oil-wicking cotton 274 surrounds the heating core 273 and is placed on the pad 275, while the heat-insulating silicone 276 is wrapped around the outside of the center rod 271, corresponding to the installation height of the heating core 273.
[0033] When manufacturing the atomizing component 272 according to existing technology, we discovered a problem: when the heating core and the plastic part at the bottom of the oil reservoir 223 are on the same horizontal plane, the heat causes an unpleasant odor during inhalation, similar to a burnt smell, and the taste of the inhaled vapor is affected. To solve this problem, this embodiment raises the heating core 273 using a pad 275 to ensure it maintains a certain distance from the plastic part at the bottom of the oil reservoir. Simultaneously, by adjusting the position of the pad 275 and extending the center rod 271, the area around the heating core effectively avoids the plastic part at the bottom of the oil reservoir. Furthermore, heat-insulating silicone 276 is added to the avoided area to achieve effective heat insulation and sealing, thereby completely solving the problem of unpleasant odor in inhalation in existing technologies. In practical applications, the electronic atomizer 10 of this embodiment exhibits excellent performance, with a purer vapor taste, no unpleasant odor, and good control over the amount and temperature of vapor. Due to the use of the pad 275 and heat-insulating silicone 276, the lifespan of the heating core 273 is also extended, reducing maintenance costs and inconvenience during use.
[0034] The frame 21 structure comprises a fixed bracket 23, with a first sliding groove 211 on its side. The inner side of the base 24 has a first slider 261 that mates with the first sliding groove 211. The control board 282 is mounted on the fixed bracket 23. When the first slider 261 mates with the first sliding groove 211, the base 24 fully covers the control board 282, providing protection during transportation. The control board 282 is equipped with a switch 283 and an interface component 284. The base 24 has an opening 263 that matches the interface component 284 and a button 262 that mates with the switch 283. The switch 283 on the control board 282 features a sensitive touch design, providing a quick response with a light press, significantly improving operational efficiency. The interface component 284 covers various types, including USB and Type-C, meeting diverse user connection needs. Furthermore, the base 24 is not only stable and easy to operate, but also made of wear-resistant and impact-resistant materials, ensuring durability and reliability over long-term use. To enhance the user experience, the optional base 24 also features an anti-slip surface to effectively prevent accidental slippage during use.
[0035] The fixed bracket 23 and the tubular bracket 22 are integrally formed, and the frame 21 is made of plastic material. This design not only reduces the overall weight but also improves the stability and durability of the overall structure of the frame 21. The inner cavity of the tubular bracket 22 is designed to accommodate the oil reservoir 223, the heating element 273, and related circuitry, ensuring a compact layout of the electronic atomizer 10. The choice of plastic material takes into account cost-effectiveness and ease of processing, while ensuring sufficient mechanical strength and heat resistance. Optionally, the surface of the frame 21 is specially treated to increase scratch resistance and aging resistance, thereby extending the overall service life of the electronic atomizer 10.
[0036] The base 24 includes a horizontal seat 25 and a vertical seat 26 that are perpendicular to each other. The inner surface of the outer shell 12 is provided with a first slot 13 and a second slider 14. The horizontal seat 25 is provided with a first buckle 251 that cooperates with the first slot 13. The side of the frame 21 is provided with a second sliding groove 212 that cooperates with the second slider 14. When the second slider 14 is installed in conjunction with the sliding groove, the first buckle 251 and the first slot 13 will be precisely aligned and locked. This design makes the connection between the base 24 and the outer shell 12 both stable and easy to disassemble. Users can easily assemble or disassemble the various parts of the electronic atomizer 10 for easy daily cleaning and maintenance. In addition, the precise buckle and sliding groove design ensures the stability of the electronic atomizer 10 during use, avoiding performance degradation or accidental damage caused by loose parts. Overall, this structural design not only improves the ease of use of the product, but also enhances its durability and reliability, providing users with a safer and more comfortable user experience.
[0037] The electronic atomizer 10 includes an indicator light panel 15, a limiting silicone pad 16, and a diffuser 17. The indicator light panel 15 is connected to the control board 282 and includes at least two colors of LED beads 151. The indicator light panel 15 is embedded inside the limiting silicone pad 16, while the diffuser 17 covers and is mounted on the LED beads 151 to achieve a soft lighting effect. The limiting silicone pad 16 not only fixes the indicator light panel 15 but also provides a certain degree of waterproof protection, ensuring that the electronic atomizer 10 can work normally in humid environments. The design of the diffuser 17 makes the light more uniform, avoiding discomfort that may be caused by direct irradiation. In addition, the LED beads 151 on the indicator light panel 15 can display different colors according to different working states. For example, when the electronic atomizer 10 is charging, the indicator light will show blue; when the atomizer is working normally, the indicator light will show green; if there is a malfunction or low battery, the indicator light will show red, thus providing users with intuitive device status information. This user-friendly indicator design greatly improves the user's ease of operation and user experience.
[0038] The electronic atomizer 10 includes a support cotton 18, which is mounted on the base 24. When the frame 21 is installed on the base 24, the support cotton 18 provides limiting support for the battery 281. When the frame 21 is combined with the base 24, the support cotton 18 is responsible for positioning and supporting the battery 281. The support cotton 18 is made of a material with excellent elasticity and heat resistance to ensure stable support during long-term use and facilitate battery replacement. Furthermore, the surface of the support cotton 18 may be coated with an insulating layer to prevent direct contact between the battery 281 and the base 24, thereby reducing the risk of short circuits. Through this design, the electronic atomizer 10 ensures the stability of the power supply from the battery 281, extends the battery's lifespan, and provides users with a safer and more convenient user experience.
[0039] The outer shell 12 features an observation window 121, while the frame 21 has a light-transmitting protrusion 213 corresponding to the position of the e-liquid tank 223. When installing the outer shell 12 and the base 24, the protrusion 213 and the observation window 121 are precisely aligned. This alignment also provides some restraint, allowing the user to directly observe the e-liquid level in the tank 223 while using the e-cigarette 10, enabling timely addition or replacement of e-liquid and ensuring continuous operation of the device. Furthermore, the material and design of the protrusion 213 prioritize durability, maintaining good transparency and stability even during long-term use, without affecting the observation effect due to wear or damage. The shape and size of the protrusion 213 are carefully designed to provide clear visual effects from different angles while avoiding direct exposure to external light, ensuring the internal stability and safety of the e-cigarette 10. Overall, this design not only enhances the user experience of the e-cigarette 10 but also strengthens its functionality and practicality.
[0040] The outer surfaces of the housing 12 and the base 24 are coated with a decorative coating 19. This coating not only enhances the appearance of the electronic atomizer 10 but also provides a certain degree of anti-slip function, allowing users to grip the device more securely during use. The coating offers a variety of colors and patterns, allowing for customization to meet individual user preferences. Furthermore, the coating provides wear and scratch resistance, extending the product's lifespan and maintaining a new and clean appearance even with frequent use.
[0041] The product's modular shipping process and operations are detailed below. Given the long shipping cycle for components such as the electronic board and battery 281, we have adopted a modular inventory management approach to ensure timely delivery of semi-finished products. Considering the design and manufacturing process of the mouthpiece housing 12, which occupies a relatively large surface area of the entire electronic atomizer 10, covering 80% of the device's outer surface, its overall appearance retains only some design elements while maintaining the same color and finish. Therefore, the appearance of the semi-finished structure 20 does not require excessive attention to manufacturing details. Even in a semi-finished state, transportation safety is fully considered in the design; for example, sensitive circuit components such as the electronic board and battery 281 are completely encased within the sturdy frame 21 and base 24. After a customer places an order, only the simple production of the mouthpiece housing 12 is required for shipment. The mouthpiece housing 12 alone takes only 7-10 days to reach its destination, significantly improving production and transportation efficiency, providing customers with time convenience, and better meeting market demands.
[0042] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.
Claims
1. An electronic atomizer, characterized in that, The electronic atomizer includes a mouthpiece, a housing, and a semi-finished product mechanism. The semi-finished product mechanism includes a frame, a base, an atomizing device, and a control device. The atomizing device and the control device are mounted on the frame. The control device includes a battery and a control board. The battery is electrically connected to the control board, and the control board controls the atomizing device. The frame is mounted on the base. The housing is detachably mounted on the frame and aligns and is fixed with the base. The mouthpiece is integrally formed with the housing.
2. The electronic atomizer according to claim 1, characterized in that, The frame includes a tubular support, and the semi-finished product also includes a top sealing silicone and a bottom sealing silicone. The top sealing silicone and the bottom sealing silicone are disposed at both ends of the tubular support to form oil storage chambers. The atomizing device includes a central rod and an atomizing component. The atomizing component is disposed inside the central rod. One end of the central rod is fixed to the bottom of the oil storage chamber, and the other end of the central rod passes through the top sealing silicone and is connected to the mouthpiece.
3. The electronic atomizer according to claim 2, characterized in that, The atomizing assembly includes a heating core, an oil-guiding cotton, a pad, and heat-insulating silicone. The end of the center rod that is fixed to the oil storage tank is provided with a pad. The oil-guiding cotton is sleeved on the heating core and is located on the pad. The heat-insulating silicone is sleeved on the outer surface of the center rod and is set at the installation height corresponding to the heating core.
4. The electronic atomizer according to claim 2, characterized in that, The frame includes a fixed bracket, a first sliding groove on the side of the fixed bracket, a first slider that mates with the first sliding groove on the inner side of the base, a control board mounted on the fixed bracket, and the base covering the control board when the first slider mates with the first sliding groove. The control board has a switch and an interface component, and the base has an opening that mates with the interface component and a button that mates with the switch.
5. The electronic atomizer according to claim 4, characterized in that, The fixed bracket is integrally formed with the tubular bracket, and the frame is made of plastic material.
6. The electronic atomizer according to any one of claims 1 to 5, characterized in that, The base includes a horizontal seat and a vertical seat that are perpendicular to each other. The inner surface of the outer shell is provided with a first slot and a second slider. The horizontal seat is provided with a first buckle that cooperates with the first slot. The side of the frame is provided with a second sliding groove that cooperates with the second slider. When the second slider is installed in conjunction with the second sliding groove, the first buckle is aligned and locked in place with the first slot.
7. The electronic atomizer according to claim 2, characterized in that, The electronic atomizer includes an indicator light panel, a limiting silicone rubber, and a diffuser. The indicator light panel is electrically connected to the control board. The indicator light panel includes LED beads of at least two colors. The indicator light panel is disposed inside the limiting silicone rubber, and the diffuser covers the LED beads.
8. The electronic atomizer according to claim 1, characterized in that, The electronic atomizer includes a support cotton, which is disposed on the base. When the frame is installed on the base, the support cotton provides limiting support for the battery.
9. The electronic atomizer according to claim 2, characterized in that, The outer shell is provided with an observation window, and the frame is provided with a light-transmitting protrusion corresponding to the position of the oil storage tank. When the outer shell and the base are installed together, the light-transmitting protrusion fits into the observation window.
10. The electronic atomizer according to claim 1, characterized in that, The outer surfaces of the housing and the base are provided with a decorative coating.