Two-stage sound insulation type air generator with independent compression chamber

By introducing an independent compression chamber, a two-stage compressor, and sound insulation cotton into the air generator, the problems of insufficient compression capacity and noise pollution of traditional air generators are solved, achieving efficient compression and noise reduction, thus forming an integrated air generator.

CN223788304UActive Publication Date: 2026-01-13JIAXING QUANPU ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202520201084.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-13
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Traditional air generators have limited compression capacity, making it difficult to meet the demands of high flow or high pressure. They also lack effective sound insulation measures, resulting in unstable air supply and noise pollution.

Method used

It adopts a two-stage structure with an independent compression chamber, equipped with two compressors and sound insulation cotton to achieve two-stage compression and sound insulation functions, and integrates a water vapor separator, dryer and air tank to form an integrated equipment.

Benefits of technology

It improves compression efficiency and capacity, reduces noise pollution, ensures stable gas supply, and perfects the integrated functions of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-stage sound insulation type air generator with an independent compression chamber, which comprises a box body, the compression chamber, a water-steam separator, two dryers and an air storage tank are arranged in the box body, two compressors are arranged in the compression chamber, the water-steam separator is fixedly connected with the rear side wall of the box body through a connecting support, and the two dryers are fixedly connected with the air storage tank through a connecting support. The two ends of the two dryers are connected with the lower side wall of the box body through hoops, and the two air storage tanks are connected with the left side wall of the box body through fixing rings correspondingly. Under the interaction of the water-vapor separator, the compression chamber, the dryer and the air storage tank, water-vapor separation, compression, drying, storage and the like of air are achieved, the integrated air generator equipment with complete functions is formed, two-stage compression is achieved by installing the two compressors in the compression chamber, and the compression efficiency and capacity are improved; the sound insulation cotton in the compression chamber plays a role in sound insulation, and noise generated during operation of the compressor is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of air generator technology, specifically to a two-stage soundproof air generator with an independent compression chamber. Background Technology

[0002] An air generator is a device that processes ambient air through a series of procedures to produce compressed air that meets specific requirements. Traditional air generators are often equipped with only a single compressor, which has limited gas compression capacity and cannot meet the demands of high flow or high pressure, resulting in unstable air supply. At the same time, they lack effective sound insulation measures, and the compressor inside the air generator generates a lot of noise when it is working, which seriously affects the surrounding environment.

[0003] Based on the above, this utility model proposes a two-stage soundproof air generator with an independent compression chamber, which can effectively solve the above problems. Utility Model Content

[0004] This invention addresses the shortcomings of the existing technology by providing a two-stage soundproof air generator with an independent compression chamber.

[0005] This utility model is achieved through the following technical solution:

[0006] A two-stage soundproof air generator with an independent compression chamber includes a housing. Inside the housing are a compression chamber, a water vapor separator, a dryer, and an air storage tank. The compression chamber is fixedly connected to the bottom of the housing and houses two compressors, each with a first air inlet and a first air outlet. The water vapor separator is fixedly connected to the rear wall of the housing via a connecting bracket and has a second air inlet and a second air outlet. Two dryers are provided, with both ends connected to the lower wall of the housing via clamps. One end of each dryer has a third air inlet, and the other end has a third air outlet. Two air storage tanks are provided, each connected to the left side wall of the housing via a fixing ring, and a three-way connector is attached to the top of each air storage tank.

[0007] According to the above technical solution, as a further preferred technical solution, the inner wall of the compression chamber is fixedly connected with sound insulation cotton.

[0008] According to the above technical solution, as a further preferred technical solution, the compression chamber is provided with U-shaped holes at both ends.

[0009] According to the above technical solution, as a further preferred technical solution, handles are respectively provided on both sides of the front side wall of the box, a touch screen is provided between the two handles, and a switch button is provided on the right side of the touch screen.

[0010] According to the above technical solution, as a further preferred technical solution, the rear side wall of the housing is provided with two cooling fans. From top to bottom, the right side of the cooling fans is provided with an air inlet, an air outlet, and a drain connector. The right side of the drain connector is provided with a power interface.

[0011] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0012] This utility model provides a two-stage sound-insulating air generator with an independent compression chamber. Through the interaction of the water vapor separator, compression chamber, dryer, and air storage tank, it achieves the functions of water vapor separation, compression, drying, and storage of air, thus forming an integrated and fully functional air generator device. By installing two compressors in the compression chamber, two-stage compression is achieved, improving compression efficiency and capacity; and sound-insulating cotton is installed inside the compression chamber to reduce the noise generated by the compressors during operation. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0015] Figure 3 This is a schematic diagram of the internal structure of the compression chamber of this utility model. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0017] A two-stage soundproof air generator with an independent compression chamber includes a housing 1. Inside the housing 1 are a compression chamber 2, a water vapor separator 3, a dryer 4, and an air storage tank 5. The compression chamber 2 is fixedly connected to the bottom of the housing 1, and two compressors 6 are installed inside the compression chamber 2. Each compressor 6 has a first air inlet 61 and a first air outlet 62. The water vapor separator 3 is fixedly connected to the rear side wall of the housing 1 via a connecting bracket 7, and has a second air inlet 31 and a second air outlet 32. Two dryers 4 are provided, and both ends of the two dryers 4 are connected to the lower side wall of the housing 1 via clamps 8. One end of each dryer 4 has a third air inlet 41, and the other end has a third air outlet 42. Two air storage tanks 5 are provided, and both air storage tanks 5 are connected to the left side wall of the housing 1 via fixing rings 9. A three-way connector 51 is connected to the top of each air storage tank 5.

[0018] This invention features a compression chamber 2 inside the housing 1, with two compressors 6 installed within it. The two compressors 6 enable two-stage compression, improving compression efficiency and capacity. Simultaneously, through the interaction of the water vapor separator 3, compressors 6, dryer 4, and air storage tank 5, the invention achieves functions such as water vapor separation, compression, drying, and storage of air, thus forming an integrated and fully functional air generator device.

[0019] Furthermore, in another embodiment, the inner wall of the compression chamber 2 is fixedly connected with sound insulation cotton 10.

[0020] By installing sound insulation cotton 10, sound insulation is achieved, reducing the noise generated during compressor operation.

[0021] Furthermore, in another embodiment, the compression chamber 2 is provided with U-shaped holes 21 at both ends.

[0022] By setting the U-shaped hole 21, it is convenient for the pipes connecting the compressor 6 to other components to pass through, which helps to optimize the internal gas transmission path and improve the overall layout rationality and assembly efficiency of the device.

[0023] Furthermore, in another embodiment, handles 11 are respectively provided on both sides of the front side wall of the housing 1, a touch screen 12 is provided between the two handles 11, and a switch button 13 is provided on the right side of the touch screen 12.

[0024] The handle 11 facilitates the handling and movement of the entire air generator; the touch screen 12 allows users to monitor and operate the equipment; and the switch button 13 enables users to easily turn the equipment on and off, achieving convenient control of the equipment.

[0025] Furthermore, in another embodiment, the rear side wall of the housing 1 is provided with two cooling fans 14, and the right side of the cooling fans 14 is provided with an air inlet 15, an air outlet 16 and a drain 17 from top to bottom, and the right side of the drain 17 is provided with a power interface 18.

[0026] By setting up a cooling fan 14, heat dissipation can be effectively achieved, ensuring stable operation of the equipment and preventing component damage or performance degradation due to overheating; the air inlet connector 15 and the air outlet connector 16 are used for air input and output respectively, ensuring the connection of the air generator with external equipment or systems and realizing its basic functions; the drain connector 17 facilitates the discharge of condensate and other water generated inside the device, ensuring the cleanliness and dryness of the device's interior; the power interface 18 provides power input for the equipment, enabling it to work normally.

[0027] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use a two-stage soundproof air generator with an independent compression chamber, and can produce the positive effects described in this utility model.

[0028] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0029] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A two-stage sound-insulating air generator with an independent compression chamber, characterized in that: The system includes a housing (1), inside which are arranged a compression chamber (2), a water vapor separator (3), a dryer (4), and a gas storage tank (5). The compression chamber (2) is fixedly connected to the bottom of the housing (1), and two compressors (6) are installed inside the compression chamber (2). Each compressor (6) is provided with a first air inlet (61) and a first air outlet (62). The water vapor separator (3) is fixedly connected to the rear side wall of the housing (1) through a connecting bracket (7), and the water vapor separator (3) is provided with a second air inlet. (31) and second air outlet (32); two dryers (4) are provided, and the two ends of the two dryers (4) are respectively connected to the lower side wall of the box (1) by clamps (8). One end of the dryer (4) is provided with a third air inlet (41), and the other end of the dryer (4) is provided with a third air outlet (42); two air storage tanks (5) are provided, and the two air storage tanks (5) are respectively connected to the left side wall of the box (1) by fixing rings (9). The top of the air storage tank (5) is connected with a three-way connector (51).

2. A two-stage soundproof air generator with an independent compression chamber according to claim 1, characterized in that: The inner wall of the compression chamber (2) is fixedly connected with sound insulation cotton (10).

3. A two-stage soundproof air generator with an independent compression chamber according to claim 1, characterized in that: The compression chamber (2) is provided with U-shaped holes (21) at both ends.

4. A two-stage soundproof air generator with an independent compression chamber according to claim 1, characterized in that: The front side wall of the housing (1) is provided with handles (11) on both sides, and a touch screen (12) is provided between the two handles (11). A switch button (13) is provided on the right side of the touch screen (12).

5. A two-stage soundproof air generator with an independent compression chamber according to claim 1, characterized in that: The rear side wall of the enclosure (1) is provided with two cooling fans (14). The right side of the cooling fans (14) is provided with an air inlet connector (15), an air outlet connector (16) and a drain connector (17) from top to bottom. The right side of the drain connector (17) is provided with a power interface (18).