Improved membrane tube online cleaner

Abstract

The utility model provides an improved membrane tube online cleaner, which belongs to the technical field of water treatment equipment and comprises a sealing cover detachably arranged at the top of a ceramic membrane cleaning tank, a backwashing tube arranged on one side of the bottom of the ceramic membrane cleaning tank, an upper tuning fork switch arranged at the upper part of the ceramic membrane cleaning tank, and a lower tuning fork switch arranged at the lower part of the ceramic membrane cleaning tank, according to the ceramic membrane cleaning device, the high liquid level in the tank is detected through the upper tuning fork switch, so that the water inlet pipe is controlled to stop supplying water into the tank, the low liquid level in the tank is detected through the lower tuning fork switch, the water inlet pipe is controlled to stop supplying water into the tank, and the water inlet pipe is controlled to stop supplying water into the tank. And when the pressure in the tank is unbalanced, the exhaust valve is automatically opened and closed, so that the gas in the ceramic membrane cleaner is released to balance the pressure in the ceramic membrane cleaner, and the situation that the ceramic membrane is damaged due to pressure loss in the ceramic membrane cleaner to be backwashed is avoided.

Description

Technical Field

[0001] This utility model relates to the field of water treatment equipment technology, specifically to an improved online membrane tube cleaner. Background Technology

[0002] Ceramic membrane cleaning tanks play a vital role in water treatment, including the treatment of various domestic and process water, as well as the purification of industrial wastewater. They effectively remove impurities, pathogens, and organic matter from water, ensuring the safety of the effluent.

[0003] In related technologies, during the long-term continuous operation of ceramic membrane equipment, minute changes such as valve opening and closing actions, backwash pressure, and pump operation can lead to qualitative changes and variations in the set water filling time. This can result in the ceramic membrane cleaner failing to be fully replenished with water, requiring manual opening of the overflow valve periodically to check for full replenishment. If backwashing continues without full replenishment for an extended period, compressed air from the cleaning tank supplying backwash fluid to the ceramic membrane cleaner can directly enter the ceramic membrane cleaner, damaging the ceramic membrane tubes. To address these issues, an improved online membrane tube cleaner is proposed. Utility Model Content

[0004] In view of this, the present invention provides an improved online membrane tube cleaner. The present invention uses an upper tuning fork switch to detect the high liquid level in the tank, thereby controlling the water inlet pipe to stop supplying water to the tank. It uses a lower tuning fork switch to detect the low liquid level in the tank, thereby controlling the water inlet pipe to supply water to the ceramic membrane cleaning tank. When the pressure inside the ceramic membrane cleaner to be backwashed is unbalanced, the exhaust valve can be automatically opened and closed to release the gas in the ceramic membrane cleaner to equalize its internal pressure, thereby avoiding the damage to the ceramic membrane due to pressure loss in the ceramic membrane cleaner to be backwashed. Thus, when the liquid level in the ceramic membrane cleaner is insufficient, water can be replenished in a timely manner.

[0005] To solve the above-mentioned technical problems, this utility model provides an improved online membrane tube cleaner, including a detachable sealing cover on the top of the ceramic membrane cleaning tank, a backwash pipe on one side of the bottom of the ceramic membrane cleaning tank, an upper tuning fork switch on the upper part of the ceramic membrane cleaning tank, a lower tuning fork switch on the lower part of the ceramic membrane cleaning tank, an exhaust valve connected to one side of the top of the sealing cover, multiple lifting components on the outer surface of the sealing cover, and a drain valve at the bottom of the ceramic membrane cleaning tank.

[0006] A flow meter for measuring the flow rate of the backwash pipe is installed at the top of the backwash pipe outlet.

[0007] An inspection window is provided in the middle of the ceramic membrane cleaning tank to check the liquid level inside the tank.

[0008] Each lifting assembly includes a groove installed on the outer top wall of the ceramic membrane cleaning tank. The groove is used to connect the ceramic membrane cleaning tank to a rotating shaft. The rotating shaft is horizontally installed through the groove. The rotating shaft is used to drive the connecting rod to swing and rotate. The connecting head is rotatably installed in the middle of the rotating shaft. The connecting head is used to connect the rotating shaft to the connecting rod. The connecting rod is installed at the upper part of the connecting head. The connecting rod is used to connect the connecting head to the lifting ring. The lifting ring is installed at the top of the connecting rod, which facilitates the lifting of the ceramic membrane cleaning tank.

[0009] The bottom of the ceramic membrane cleaning tank is equipped with multiple connecting blocks, which are used to connect the legs of the ceramic membrane cleaning tank. Each connecting block has a leg at its bottom, which is used to support and fix the ceramic membrane cleaning tank.

[0010] An air inlet pipe is connected to the center of the sealing cover. The air inlet pipe is used to replenish air into the ceramic membrane cleaning tank. A water inlet pipe is located next to the air inlet pipe. The water inlet pipe is used to replenish water into the ceramic membrane cleaning tank. The water inlet pipe is connected to the ceramic membrane cleaning tank. A silencer is located next to the air inlet pipe. The silencer is used to reduce the noise of the ceramic membrane cleaning tank during operation, thereby improving the comfort of the working environment, reducing noise interference to operators, and extending the service life of the equipment. The silencer is connected to the ceramic membrane cleaning tank.

[0011] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0012] 1. The upper tuning fork switch detects the high liquid level in the tank, thereby controlling the water inlet pipe to stop supplying water to the tank. The lower tuning fork switch detects the low liquid level in the tank, thereby controlling the water inlet pipe to supply water to the ceramic membrane cleaning tank. When the pressure inside the ceramic membrane cleaner to be backwashed is unbalanced, the exhaust valve can be automatically opened and closed to release the gas inside the ceramic membrane cleaner to equalize its internal pressure, thereby preventing the ceramic membrane from being damaged due to pressure loss inside the ceramic membrane cleaner to be backwashed. Thus, when the liquid level in the ceramic membrane cleaner is insufficient, water can be added in a timely manner, improving the automation efficiency of the equipment.

[0013] 2. The lower liquid level chamber can prevent the liquid in the storage chamber from flowing down too quickly, which would reduce the speed of the liquid level detection signal. Therefore, when the liquid level drops to the lower liquid level chamber, the low liquid level can be detected quickly. Then, when the lower tuning fork switch detects the low liquid level alarm, the water inlet pipe will automatically replenish water to the ceramic membrane cleaning tank.

[0014] 3. The silencer can reduce the noise of the ceramic membrane cleaning tank during operation, thereby improving the comfort of the working environment, reducing noise interference to operators, and extending the service life of the equipment. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 3 This utility model Figure 2 A magnified view of part A;

[0018] Figure 4 This is a side view of the structure of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 100, Ceramic membrane cleaning tank; 101, Sealing cap; 102, Backwash pipe; 103, Exhaust valve; 104, Air inlet pipe; 105, Water inlet pipe; 106, Silencer; 107, Drain valve; 200, Lifting assembly; 201, Groove; 202, Shaft; 203, Connector; 204, Connecting rod; 205, Lifting ring; 300, Inspection window; 301, Upper tuning fork switch; 302, Flow meter; 303, Lower tuning fork switch; 304, Air inlet electric valve; 305, Water inlet electric valve; 400, Connecting block; 401, Support leg. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0021] like Figure 1-4As shown: This embodiment provides an improved online membrane tube cleaner, including a detachable sealing cover 101 on the top of a ceramic membrane cleaning tank 100. Multiple sealing buckles are provided on the outer surface of the sealing cover 101. The upper part of the sealing buckles is connected to the sealing cover 101, and the lower part of the sealing buckles is fixed to the tank body of the ceramic membrane cleaning tank 100. A backwash pipe 102 is provided on one side of the bottom of the ceramic membrane cleaning tank 100, and is welded to the bottom of the ceramic cleaning tank. An external flange is provided externally. An upper tuning fork switch 301 is provided on the upper part of the ceramic membrane cleaning tank 100, and is fixed to the upper pipe wall of the ceramic membrane cleaning tank 100. The upper tuning fork switch 301 is also used to detect the high liquid level at the upper part of the ceramic membrane cleaning tank 100, thereby stopping the liquid supply to the ceramic membrane cleaning tank 100 when the liquid level is high. A lower tuning fork switch 303 is provided on the lower part of the ceramic membrane cleaning tank 100, and is used to detect the high liquid level at the upper part of the ceramic membrane cleaning tank 100. At a low liquid level of 100, an exhaust valve 103 is connected to one side of the top of the sealing cover 101. The exhaust valve 103 can remove air from the tank, which helps to ensure uniform pressure distribution across the entire ceramic membrane surface. This not only improves the filtration efficiency of the ceramic membrane but also increases water production, thereby enhancing the overall performance of the cleaner. During the cleaning process, if the pressure inside the tank exceeds the set range, the exhaust valve 103 will automatically release gas to prevent equipment damage or accidents. The bottom of the exhaust valve 103 has an exhaust pipe that is threadedly connected to the sealing cover 101. The outer surface of the sealing cover 101 is equipped with multiple lifting components 200, which facilitate the lifting and movement of the ceramic membrane cleaning tank 100. A drain valve 107 is located at the bottom of the ceramic membrane cleaning tank 100. The drain valve 107 is used to drain the water inside the ceramic membrane cleaning tank 100. The drain valve 107 is a manual ball valve and is welded to the bottom of the ceramic membrane cleaning tank 100 via a connecting pipe.

[0022] In use, connect the backwash pipe 102 to the backwash port of the ceramic membrane cleaner to be cleaned. The upper tuning fork switch 301 detects the high liquid level in the ceramic membrane cleaning tank 100, and the PLC controls the water inlet pipe 105 to stop supplying water to the ceramic membrane cleaning tank 100 or the air inlet pipe 104 to supply air. The lower tuning fork switch 303 detects the low liquid level in the ceramic membrane cleaning tank 100, and the PLC controls the water inlet pipe 105 to supply water or the air supply pipe to supply air. When the pressure inside the ceramic membrane cleaner to be backwashed becomes unbalanced, the exhaust valve 103 automatically opens and closes, thereby releasing pressure. The gas inside the tank is released to equalize the internal pressure, thereby preventing pressure loss and damage to the ceramic membrane in the ceramic membrane cleaner to be backwashed. The vent on the side of the ceramic membrane, combined with the exhaust valve 103, allows the tank to quickly return to equilibrium. This allows for timely replenishment of water when the liquid level in the ceramic membrane cleaner is insufficient, improving the automation efficiency of the equipment. The automatic control principle of the valves and water pump installed on the water inlet pipe 105 and air inlet pipe 104 is relatively mature in the existing technology. Therefore, those skilled in the art are clear about the self-closing principle of the water pump and valve controlled by PLC, and will not be elaborated on here.

[0023] This embodiment provides an improved online membrane tube cleaner.

[0024] like Figure 1 , 2 As shown in Figure 4: A flow meter 302 for measuring the flow rate of the backwash pipe 102 is installed at the top of the water outlet end of the backwash pipe 102. A threaded connection port is opened at the top of the backwash pipe 102, and the flow meter 302 is connected to the backwash pipe 102 by threaded sealing.

[0025] Its effect is that the flow meter 302 is used to count the outflow of water from the backwash pipe 102, thereby facilitating the calculation of subsequent water treatment costs.

[0026] like Figure 1 , 2 As shown in Figure 4: An inspection window 300 is provided in the middle of the ceramic membrane cleaning tank 100. The inspection window 300 can be a sealed tempered glass window. The inspection window 300 is embedded and fixed to the ceramic membrane cleaning tank 100. The inspection window 300 is used to penetrate the liquid level inside the ceramic membrane cleaning tank 100.

[0027] Its effect is that the inspection window 300 is used to check the liquid level inside the ceramic membrane cleaning tank 100, so that manual inspection can be carried out when the factory is without power.

[0028] like Figure 1 , 2As shown in Figure 3: Each hoisting assembly 200 includes a groove 201 installed on the outer top wall of the ceramic membrane cleaning tank 100. The groove 201 is welded to the pipe wall of the ceramic membrane cleaning tank 100. The groove 201 is used to connect the ceramic membrane cleaning tank 100 to the rotating shaft 202. The rotating shaft 202 is transversely arranged through the groove 201. A first positioning nut is provided on one side of the groove 201, and a second positioning nut is provided on the other side of the groove 201. The first positioning nut is connected and fixed to one end of the rotating shaft 202, and the second positioning nut is connected and fixed to the other end of the rotating shaft 202. The rotating shaft 202 is used to drive the connector 203 to connect... The rod 204 swings and rotates. A connector 203 is rotatably provided in the middle of the rotating shaft 202. The connector 203 has an opening in the middle for fitting onto the surface of the rotating shaft 202. The connector 203 is used to connect the rotating shaft 202 and the connecting rod 204. A connecting rod 204 is provided on the upper part of the connector 203. The connecting rod 204 is welded and fixed to the top of the connector 203. The connecting rod 204 is used to connect the connector 203 and the lifting ring 205. A lifting ring 205 is provided on the top of the connecting rod 204. The lifting ring 205 is welded and fixed to the top of the connecting rod 204. The lifting ring 205 facilitates the hoisting of the ceramic membrane cleaning tank 100.

[0029] Its effect is that the hoisting component 200 facilitates the hoisting and movement of the ceramic membrane cleaning tank 100.

[0030] like Figure 1 , 2 As shown in Figure 4: The bottom of the ceramic membrane cleaning tank 100 is provided with multiple connecting blocks 400. The connecting blocks 400 can be welded and fixed to the tank wall of the ceramic membrane cleaning tank 100. The connecting blocks 400 are used to connect the support legs 401 of the ceramic membrane cleaning tank 100. Each connecting block 400 has a support leg 401 at its bottom. The bottom of the connecting block 400 and the top of the support leg 401 are connected and fixed by bolts. The support leg 401 is a liftable support leg 401.

[0031] Its function is as follows: the support leg 401 is used to support and fix the ceramic membrane cleaning tank 100.

[0032] like Figure 1 , 2As shown in Figure 4: An air inlet pipe 104 is connected to the middle of the sealing cover 101. The air inlet pipe 104 is welded to the sealing cover 101 and is used to replenish air into the ceramic membrane cleaning tank 100. A water inlet pipe 105 is provided on the side of the air inlet pipe 104 and is welded to the sealing cover 101. The water inlet pipe 105 is used to replenish water into the ceramic membrane cleaning tank 100. The water inlet end of the water inlet pipe 105 is equipped with components such as a water pump, an electric valve, and a check valve. The water inlet pipe 105 is connected to the ceramic membrane cleaning tank 100. The air inlet end of the air inlet pipe 104 is equipped with components such as an air compressor, an electric valve, and a check valve. A silencer 106 is provided on the side of the air inlet pipe 104 and is connected to the sealing cover 101 by a thread. An air inlet electric valve 304 is provided at the top of the air inlet pipe 104 and a water inlet electric valve 305 is provided at the top of the water inlet pipe 105.

[0033] Its effects are as follows: the silencer 106 is used to reduce the noise of the ceramic membrane cleaning tank 100 during operation, thereby improving the comfort of the working environment, reducing noise interference to operators, and extending the service life of the equipment. The silencer 106 is connected to the ceramic membrane cleaning tank 100.

[0034] Working principle: The backwash pipe 102 is connected to the backwash port of the ceramic membrane cleaner to be cleaned. The upper tuning fork switch 301 detects the high liquid level in the ceramic membrane cleaning tank 100, and the PLC controls the water inlet pipe 105 to stop supplying water to the ceramic membrane cleaning tank 100 or the air inlet pipe 104 to supply air. The lower tuning fork switch 303 detects the low liquid level in the ceramic membrane cleaning tank 100, and the PLC controls the water inlet pipe 105 to supply water or the air supply pipe to supply air. When the pressure inside the ceramic membrane cleaner to be backwashed becomes unbalanced, the exhaust valve 103 automatically opens and closes, thereby releasing pressure. The gas inside the tank is released to equalize the internal pressure, thereby preventing pressure loss and damage to the ceramic membrane in the ceramic membrane cleaner to be backwashed. The vent on the side of the ceramic membrane, combined with the exhaust valve 103, allows the tank to quickly return to equilibrium. This allows for timely replenishment of water when the liquid level in the ceramic membrane cleaner is insufficient, improving the automation efficiency of the equipment. The automatic control principle of the valves and water pump installed on the water inlet pipe 105 and air inlet pipe 104 is relatively mature in the existing technology. Therefore, those skilled in the art are clear about the self-closing principle of the water pump and valve controlled by PLC, and will not be elaborated on here.

[0035] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. An improved online membrane tube cleaner, comprising a removable sealing cap (101) on the top of a ceramic membrane cleaning tank (100) and a backwash pipe (102) on one side of the bottom of the ceramic membrane cleaning tank (100), characterized in that: The ceramic membrane cleaning tank (100) is provided with an upper tuning fork switch (301) at the top and a lower tuning fork switch (303) at the bottom. An exhaust valve (103) is connected to one side of the top of the sealing cover (101). Multiple lifting components (200) are provided on the outer surface of the sealing cover (101). A drain valve (107) is provided at the bottom of the ceramic membrane cleaning tank (100).

2. The improved membrane tube online cleaner as described in claim 1, characterized in that: A flow meter (302) is installed at the top of the water outlet of the backwash pipe (102).

3. An improved online membrane tube cleaner as described in claim 2, characterized in that: The ceramic membrane cleaning tank (100) is provided with an inspection window (300) in the middle.

4. An improved online membrane tube cleaner as described in claim 3, characterized in that: Each of the lifting assemblies (200) includes a groove (201) installed on the outer top wall of the ceramic membrane cleaning tank (100), a rotating shaft (202) is provided through the groove (201) laterally, a connector (203) is rotatably provided in the middle of the rotating shaft (202), a connecting rod (204) is provided on the upper part of the connector (203), and a lifting ring (205) is provided on the top of the connecting rod (204).

5. An improved online membrane tube cleaner as described in claim 4, characterized in that: The bottom of the ceramic membrane cleaning tank (100) is provided with a plurality of connecting blocks (400), and each connecting block (400) is provided with a support foot (401) at its bottom.

6. An improved online membrane tube cleaner as described in claim 5, characterized in that: An air inlet pipe (104) is connected to the middle of the sealing cover (101). A water inlet pipe (105) is provided on the side of the air inlet pipe (104). The water inlet pipe (105) is connected to the ceramic membrane cleaning tank (100). A silencer (106) is provided on the side of the air inlet pipe (104). The silencer (106) is connected to the ceramic membrane cleaning tank (100).

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