Oil scraper device for coating polyester base cloth

Abstract

The utility model relates to the technical field of polyester base cloth processing equipment, in particular to a polyester base cloth coating oil scraper device. Two coating machine double rollers which are arranged up and down are mounted on the coating machine memorial floor frame, each coating machine double roller is connected with a double roller traction speed reducer, the upper end of the coating machine double roller above the coating machine memorial floor frame is connected with an extrusion speed reducer, two sets of coating machine oil scraping knife groups are arranged on the roll outlet side of the coating machine memorial floor frame, and the roll outlet side of the coating machine memorial floor frame is connected with the extrusion speed reducer. The coating machine oil scraper group comprises a coating machine oil scraper, a bearing seat, an adjustable air cylinder, a supporting plate and a heater. According to the oil scraper device for coating the polyester tire base cloth, the heating device is arranged on the oil scraper, so that the oil scraper can be heated to 200 DEG C; and the adjustable cylinder controls the position and the oil scraping force of the oil scraper. After the oil scraper is heated, the oil scraper can more effectively scrape impurities on the pair of rollers, and the situation that the impurities are bonded into blocks to affect the coating quality is prevented; the adjustable air cylinder can sensitively control the position of the oil scraper and the oil scraping force under the condition that production is not affected, and the oil scraping effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to an oil scraper device, and more particularly to an oil scraper device with polyester base fabric coating. Background Technology

[0002] The existing process for fabricated modified bitumen waterproof membranes includes a key piece of equipment: a coating machine. The coating machine's function is to impregnate a base fabric (such as non-woven fabric) with the modified material to form the membrane, achieving the set thickness and ensuring uniform thickness. The modified material is a mixture of rubber, resin, polymer, rubber powder, oxidized bitumen, or other fillers. After being heated to 180 degrees Celsius, it is applied to the base fabric by extrusion through rollers in the coating machine. Some components of the modified material tend to clump and adhere to the rollers, resulting in an uneven surface on the membrane, affecting the appearance and quality of the finished product.

[0003] The existing technical solution involves installing oil scrapers on the rollers, with the scrapers held in place by multiple sets of springs to continuously scrape away impurities from the roller surface. Under prolonged high-temperature operation, spring deformation causes uneven force on the oil scrapers, reducing their scraping efficiency and requiring frequent shutdowns to adjust or replace the scraper springs. Utility Model Content

[0004] The present invention aims to solve the above-mentioned defects and provides a device for coating and scraping oil on polyester base fabric.

[0005] To overcome the deficiencies in the background technology, the technical solution adopted by this utility model to solve its technical problem is as follows: This polyester base fabric coating and scraping knife device includes a coating machine frame, on which two coating machine rollers are installed, one above the other. Each coating machine roller is connected to a roller traction reducer. The upper end of the coating machine rollers above the coating machine frame is connected to an extrusion reducer. Two sets of coating machine scraping knife assemblies are provided on the roll-out side of the coating machine frame. Each coating machine scraping knife assembly includes a coating machine scraping knife, a bearing seat, an adjustable cylinder, a support plate, and a heater. The front end of the support plate is connected to the heater, and the coating machine scraping knife is fixedly connected to the heater. The coating machine scraping knife is attached to the edge of the coating machine rollers. The rear end of the support plate is connected to the adjustable cylinder, and the support plate is attached to the bearing seat.

[0006] According to another embodiment of the present invention, the two sets of coating machine scraper assemblies are respectively located above and below the roll-out side of the coating machine frame.

[0007] According to another embodiment of the present invention, the support plate is further provided with a bend, the bend being fitted to the bearing portion of the bearing housing.

[0008] According to another embodiment of the present invention, the coating machine scraper is further fixed to the heater by bolts.

[0009] According to another embodiment of the present invention, the bearing seat is further fixed to the side of the coating machine frame by bolts.

[0010] According to another embodiment of the present invention, the coating machine scraper is made of brass and has an oblong hole at its upper end for adjusting the installation position.

[0011] The beneficial effects of this invention are as follows: This polyester base fabric coating scraper device is equipped with a heating device on the scraper, which can heat the scraper to 200 degrees Celsius; the position and scraping force of the scraper are controlled by an adjustable cylinder. After heating, the scraper can more effectively scrape away impurities on the roller, preventing impurities from sticking together and affecting the coating quality; the adjustable cylinder can sensitively control the position and scraping force of the scraper without affecting production, ensuring the scraping effect. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Among them: 1. Roll material, 2. Roller traction reducer, 3. Coating machine frame, 4. Extrusion reducer, 5. Coating machine rollers, 6. Heater, 7. Bearing housing, 8. Adjustable cylinder, 9. Coating machine scraper, 10. Support plate. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art without creative effort in accordance with the embodiments of the basic utility model are within the protection scope of this utility model.

[0016] like Figure 1As shown in the figure, the coating machine frame 3 is included. Two coating machine rollers 5 are installed on the coating machine frame 3, one above the other. Each coating machine roller 5 is connected to a roller traction reducer 2. The upper end of the coating machine roller 5 above the coating machine frame 3 is connected to an extrusion reducer 4. Two sets of coating machine scraper assemblies are provided on the coil exit side of the coating machine frame 3. The coating machine scraper assemblies include coating machine scraper 9, bearing seat 7, adjustable cylinder 8, support plate 10 and heater 6. The front end of the support plate 10 is connected to the heater 6, and the coating machine scraper 9 is fixedly connected to the heater 6. The coating machine scraper 9 is attached to the edge of the coating machine roller 5. The rear end of the support plate 10 is connected to the adjustable cylinder 8, and the support plate 10 is attached to the bearing seat 7.

[0017] The two sets of oil scraper assemblies for the coating machine are located above and below the roll-out side of the coating machine frame 3, respectively.

[0018] The support plate 10 has a bend that fits into the bearing of the bearing housing 7. The support plate 10 provides support, and the bearing housing 7 provides a fulcrum for the movement of the oil scraper of the coating machine. When the bearing housing 7 rolls, its vertical position is adjusted by the bend.

[0019] The coating machine scraper 9 is fixed to the heater 6 by bolts. The electric heating plate 6 heats the scraper to 200 degrees Celsius to heat and scrape off the impurities adhering to the rollers.

[0020] The bearing housing 7 is fixed to the side of the coating machine frame 3 by bolts. The bearing housing 7 provides a fulcrum for the movement of the coating machine scraper blade. The adjustable cylinder is connected to the coating machine scraper blade support plate.

[0021] The coating machine rollers 5 are mounted on the coating machine frame 3 and rotated by the roller traction reducer 2. The upper roller can move up and down under the traction of the extrusion reducer 4. After the base fabric is impregnated with modified materials in the coating machine oil bath to form a roll 1, it enters the coating machine frame 3 from the left side. After being pressed by the two coating machine rollers 5, it exits from the right side. The winding machine of the production line provides power for the roll. There are two sets of coating machine scrapers, both installed on the roll exit side of the coating machine frame. The coating machine scraper is mainly divided into three parts, including the scraper, the electric heating plate, and the support plate. The coating machine scraper 9 is made of brass and has an adjustable waist-shaped hole at the upper end, which is at a certain angle to the roller surface of the coating machine rollers. The electric heating plate can heat the scraper to 200 degrees Celsius. The support plate provides support, and the bearing seat provides a fulcrum for the movement of the coating machine scraper. The adjustable cylinder is connected to the coating machine scraper support plate.

[0022] During operation, the roll 1 moves under the traction of the winding machine, and the coating machine rollers 5 rotate in the opposite direction to the roll's movement to press it down. As needed, the extrusion reducer 4 can control the up and down movement of the coating machine rollers 5 above to adjust the roll thickness. The electric heating plate 6 at the coating machine scraper 9 heats the scraper to 200 degrees Celsius, heating and scraping away impurities adhering to the rollers. The scraper is made of brass and will wear itself during the scraping process without wearing down the roller surface. The scraper's installation position can be adjusted. Regardless of whether the scraper is worn, the cylinder can control the coating machine scraper to always maintain a certain angle with the coating machine roller surface through extension and retraction to ensure the scraping effect without affecting the operation of the production line.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for applying a covering blade to an oil skimming blade of a polyester carcass, comprising a covering machine gantry (3), characterized in that: The coating machine card frame (3) is provided with two coating machine counter-rollers (5) arranged in upper and lower positions, and each coating machine counter-roller (5) is connected with a counter-roller traction speed reducer (2); the upper end of the coating machine counter-roller (5) on the upper side of the coating machine card frame (3) is connected with an extrusion speed reducer (4); the coating machine card frame (3) is provided with two sets of coating machine oil scraping knife groups on the side of the roll-out position; each coating machine oil scraping knife group comprises a coating machine oil scraping knife (9), a bearing seat (7), an adjustable air cylinder (8), a support plate (10) and a heater (6); the front end of the support plate (10) is connected with the heater (6), the heater (6) is fixedly connected with the coating machine oil scraping knife (9), the coating machine oil scraping knife (9) is attached to the edge of the coating machine counter-roller (5), the rear end of the support plate (10) is connected with the adjustable air cylinder (8), and the support plate (10) is attached to the bearing seat (7).

2. A polyester carcass coating and doctoring blade device as claimed in claim 1, characterized in that: The two sets of coating machine oil scraping knife groups are respectively arranged above and below the roll-out side of the coating machine card frame (3).

3. A polyester carcass coating and doctoring blade apparatus as claimed in claim 1, wherein: The support plate (10) is provided with a bending portion, and the bending portion is attached to the bearing of the bearing seat (7).

4. A polyester carcass coating and doctoring blade apparatus as claimed in claim 1, wherein: The coating machine oil scraping knife (9) is fixed on the heater (6) by bolts.

5. A polyester carcass coating and doctoring blade apparatus as claimed in claim 1, wherein: The bearing seat (7) is fixed on the side of the coating machine card frame (3) by bolts.

6. A polyester carcass coating and doctoring blade apparatus as claimed in claim 1, wherein: The material of the coating machine oil scraping knife (9) is brass, and the upper end of the coating machine oil scraping knife (9) is provided with a waist-shaped hole which can adjust the installation position.

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