Steel wire surface lubrication uniform applicator

Abstract

The utility model relates to the technical field of steel wire manufacturing, and discloses a steel wire surface lubrication uniform smearing device which is provided with an adjusting mechanism and a stirring mechanism, the adjusting mechanism is used for controlling the oil outlet amount, and the stirring mechanism is used for guaranteeing the fluidity of lubricating liquid. A steel wire surface lubrication uniform smearing device capable of accurately controlling the liquid outlet amount of lubricating liquid is lacked, due to the deficiency, accurate adjustment of the application amount of the lubricating liquid is difficult to achieve in the steel wire production process, then the quality of a final product is affected, and a series of problems may be caused by insufficient or excessive lubrication. For example, scratches, cracks and other defects occur on the surface of a steel wire or unnecessary resource waste is caused, and insufficient lubrication can increase friction between the steel wire and a die, accelerate die abrasion, shorten the service life of the die, possibly cause breakage of the steel wire and increase the rejection rate.

Description

Technical Field

[0001] This utility model belongs to the field of steel wire manufacturing technology, and in particular relates to a uniform lubricant applicator for steel wire surfaces. Background Technology

[0002] Steel wire is a slender metal wire made of carbon steel or alloy steel through cold drawing or hot rolling processes. It has high strength, good elasticity and toughness and is widely used in many fields. Its manufacturing process usually involves multiple steps, starting from steel billet, including heating, drawing, and annealing, to achieve the required diameter and mechanical properties.

[0003] The current steel wire manufacturing process lacks a lubricant applicator that can control the amount of lubricant dispensed and ensure uniform lubrication on the wire surface. The problem with this technology is that the lack of a lubricant applicator that can precisely control the amount of lubricant dispensed makes it difficult to accurately adjust the amount of lubricant applied during steel wire production, thus affecting the quality of the final product. Insufficient or excessive lubrication can cause a series of problems, such as scratches and cracks on the steel wire surface, or unnecessary waste of resources. Insufficient lubrication also increases friction between the steel wire and the die, accelerating die wear, reducing its service life, and potentially causing wire breakage and increasing the scrap rate. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a wire surface lubricating uniform applicator that can overcome or at least partially solve the above problems.

[0005] This utility model is implemented as follows: a uniform lubricant applicator for steel wire surfaces includes a mounting frame, a storage box, a feed plate, a connecting pipe, and a brush plate. The front end of the mounting frame is fixedly connected to both sides of the storage box, the upper end of the storage box is fixedly connected to the lower surface of the feed plate, the lower end of the storage box is fixedly connected to the upper end of the connecting pipe, and the lower end of the connecting pipe is fixedly connected to the upper surface of the brush plate. The feature is that an adjustment mechanism is provided on the lower side inside the storage box, and a stirring mechanism is provided inside the storage box.

[0006] The regulating mechanism is used to control the oil output.

[0007] The stirring mechanism is used to ensure the fluidity of the lubricating fluid.

[0008] To improve the flexibility of the equipment, the adjustment mechanism preferably includes an adjusting screw, a transmission block, a connecting block, a baffle, a stroke groove, a fixing block, a spring, and a receiving block. The surface of the adjusting screw is threadedly connected to the upper inner wall of the transmission block, the lower surface of the transmission block is fixedly connected to the right surface of the connecting block, the left surface of the connecting block is fixedly connected to the right surface of the baffle, the stroke groove is located on the left side of the baffle, the front end of the stroke groove is slidably connected to the surface of the fixing block, the rear end of the fixing block is fixedly connected to the front end of the spring, and the rear end of the spring is fixedly connected to the front end of the receiving block. Through the threaded connection, the linear movement of the transmission block can be achieved by simply rotating the adjusting screw, simplifying the operation process and ensuring that each adjustment accurately responds to the needs of different specifications of steel wire.

[0009] To improve the mixing effect, preferably, the mixing mechanism includes a support frame, a servo motor, support blocks, a mixing plate, and turbulence grooves. The inner surface of the support frame is fixedly connected to the surface of the servo motor. The output end of the servo motor is connected to the surfaces of the two support blocks via a transmission component. The rear surface of the support blocks is fixedly connected to the front surface of the mixing plate. The turbulence grooves are formed on the surface of the mixing plate. During the mixing process, these turbulence grooves can effectively promote the formation of eddies, further enhance the mixing effect, ensure that the components in the lubricant are fully mixed, avoid stratification, and thus provide optimal conditions for subsequent wire lubrication.

[0010] To improve the efficiency of the liquid discharge operation, preferably, a liquid discharge groove is provided at the lower end of the inner wall of the storage tank, and a protective plate is provided on the right side of the storage tank. The surface of the protective plate is fixedly connected to the surface of the storage tank. By providing the liquid discharge groove, the lubricant can be discharged according to actual needs, allowing the operator to adjust the amount of lubricant discharged according to the specific type and thickness of the steel wire, thereby avoiding unnecessary waste and ensuring that each steel wire receives appropriate and uniform lubrication.

[0011] To improve work efficiency, preferably, the two ends of the adjusting screw are rotatably connected to the inner wall of the protective plate, the surface of the transmission block is slidably connected to the inner wall of the protective plate, the surface of the connecting block is slidably connected to the lower right inner wall of the storage box via a sliding groove, the surface of the fixing block is fixedly connected to the inner wall of the storage box, the surface of the receiving block is fixedly connected to the inner wall of the rear end of the stroke groove, and the two ends of the baffle are slidably connected to the inner wall of the storage box via a sliding groove. The protective box allows the adjusting screw to rotate freely in the axial direction while maintaining its positional stability, thereby making it easy to adjust the position of the transmission block by rotating the adjusting screw, and thus control the opening and closing degree of the baffle, achieving precise control of the lubricant flow rate.

[0012] To improve the stability of the support block during rotation, preferably, the surface of the support frame is fixedly connected to the front surface of the storage box, the output end of the servo motor is rotatably connected to the front surface of the storage box via a rotating shaft, and the surface of the support block is rotatably connected to the inner walls on both sides of the front end of the storage box. By rotating with the inner walls of the storage box, it is ensured that the support block can rotate smoothly inside the storage box, driving the stirring plate to fully stir the lubricant.

[0013] To improve the reliability of the equipment, preferably, the inner side of the liquid outlet groove is slidably connected to the surface of the baffle, which helps to improve the seal between the two, prevents the lubricant from leaking under non-specified conditions, and ensures that the lubricant can be applied to the steel wire surface under optimal conditions, thereby improving processing quality and efficiency.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention incorporates an adjustment mechanism, a stirring mechanism, an adjusting screw, a transmission block, a connecting block, a baffle, a servo motor, a support block, a stirring plate, and turbulence grooves. The adjustment mechanism controls the oil output, while the stirring mechanism ensures the fluidity of the lubricant. A threaded connection allows for linear movement of the transmission block simply by rotating the adjusting screw, simplifying the operation and ensuring accurate response to different wire specifications with each adjustment. The stirring plate has turbulence grooves on its surface, which effectively promote vortex formation during stirring, further enhancing the stirring effect and ensuring the lubricant components are fully integrated, preventing stratification. The occurrence of this phenomenon provides optimal conditions for subsequent wire lubrication, solving the problem of the lack of a wire surface lubricator that can precisely control the amount of lubricant dispensed in the current wire manufacturing process. This lack makes it difficult to accurately adjust the amount of lubricant applied in wire production, thus affecting the quality of the final product. Insufficient or excessive lubrication can cause a series of problems, such as scratches and cracks on the wire surface, or unnecessary waste of resources. Insufficient lubrication will also increase the friction between the wire and the mold, accelerate mold wear, reduce its service life, and may even lead to wire breakage and increase the scrap rate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the main body provided in this embodiment of the utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the adjustment mechanism provided in an embodiment of the present utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the stirring mechanism provided in an embodiment of this utility model.

[0020] In the diagram: 1. Adjustment mechanism; 101. Adjustment screw; 102. Transmission block; 103. Connecting block; 104. Baffle; 105. Stroke groove; 106. Fixing block; 107. Spring; 108. Receiving block; 2. Stirring mechanism; 201. Support frame; 202. Servo motor; 203. Support block; 204. Stirring plate; 205. Turbulence groove; 3. Liquid outlet groove; 4. Protective plate; 5. Mounting frame; 6. Storage box; 7. Feed plate; 8. Connecting pipe; 9. Brush plate. Detailed Implementation

[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] like Figures 1 to 4As shown in the figure, the wire surface lubricant applicator provided in this embodiment includes a mounting frame 5, a storage box 6, a feed plate 7, a connecting pipe 8, and a brush plate 9. The front end of the mounting frame 5 is fixedly connected to both sides of the storage box 6, the upper end of the storage box 6 is fixedly connected to the lower surface of the feed plate 7, the lower end of the storage box 6 is fixedly connected to the upper end of the connecting pipe 8, and the lower end of the connecting pipe 8 is fixedly connected to the upper surface of the brush plate 9. The feature is that an adjusting mechanism 1 is provided on the lower side inside the storage box 6, and a stirring mechanism 2 is provided inside the storage box 6. The adjusting mechanism 1 is used to control the oil output, and the stirring mechanism 2 is used to ensure the fluidity of the lubricant. The adjusting mechanism 1 includes an adjusting screw 101, a transmission block 102, a connecting block 103, a baffle 104, a stroke groove 105, and a fixing block 106. The system consists of a spring 107, a receiving block 108, and an adjusting screw 101. The surface of the adjusting screw 101 is threadedly connected to the upper inner wall of the transmission block 102. The lower surface of the transmission block 102 is fixedly connected to the right side surface of the connecting block 103. The left side surface of the connecting block 103 is fixedly connected to the right side surface of the baffle 104. A stroke groove 105 is located on the left side of the baffle 104. The front end of the stroke groove 105 is slidably connected to the surface of the fixed block 106. The rear end of the fixed block 106 is fixedly connected to the front end surface of the spring 107. The rear end surface of the spring 107 is fixedly connected to the front end surface of the receiving block 108. Through this threaded connection, the linear movement of the transmission block 102 can be achieved simply by rotating the adjusting screw 101, simplifying the operation process and ensuring that each adjustment accurately responds to the needs of different specifications of steel wire. The stirring mechanism 2 includes a support frame 201, a servo motor 202, support blocks 203, a stirring plate 204, and turbulence channels 205. The inner surface of the support frame 201 is fixedly connected to the surface of the servo motor 202. The output end of the servo motor 202 is connected to the surfaces of the two support blocks 203 via a transmission component. The rear surface of the support blocks 203 is fixedly connected to the front surface of the stirring plate 204. Turbulence channels 205 are formed on the surface of the stirring plate 204. During the stirring process, these turbulence channels 205 can effectively promote the formation of eddies, further enhance the stirring effect, ensure that the components in the lubricant are fully mixed, and avoid stratification, thereby providing optimal conditions for subsequent wire lubrication. A liquid outlet groove 3 is provided at the lower end of the inner wall of the storage tank 6. A protective plate 4 is provided on the right side of the storage tank 6. The surface of the protective plate 4 is fixedly connected to the surface of the storage tank 6. By providing the liquid outlet groove 3, the lubricant can flow out according to actual needs, allowing the operator to adjust the amount of lubricant discharged according to the specific type and thickness of the steel wire, thereby avoiding unnecessary waste and ensuring that each steel wire receives appropriate and uniform lubrication. The two ends of the adjusting screw 101 are rotatably connected to the inner wall of the protective plate 4. The surface of the transmission block 102 is slidably connected to the inner wall of the protective plate 4. The surface of the connecting block 103 is slidably connected to the inner wall of the lower right side of the storage tank 6 through a sliding groove. The surface of the fixing block 106 is fixedly connected to the inner wall of the storage tank 6. The surface of the receiving block 108 is fixedly connected to the inner wall of the rear end of the stroke groove 105.The two ends of the baffle 104 are slidably connected to the inner wall of the storage tank 6 via grooves. The protective box allows the adjusting screw 101 to rotate freely in the axial direction while maintaining its positional stability. This allows for easy adjustment of the position of the transmission block 102 by rotating the adjusting screw 101, thereby controlling the opening and closing degree of the baffle 104 and achieving precise control of the lubricant flow rate. The surface of the support frame 201 is fixedly connected to the front surface of the storage tank 6. The output end of the servo motor 202 is rotatably connected to the front surface of the storage tank 6 via a rotating shaft. The surface of the support block 203 is rotatably connected to the inner walls on both sides of the front end of the storage tank 6. This rotation with the inner wall of the storage tank 6 ensures that the support block 203 can rotate smoothly inside the storage tank 6, driving the stirring plate 204 to fully stir the lubricant. The inner side of the outlet tank 3 is slidably connected to the surface of the baffle 104, which helps to improve the seal between the two, preventing lubricant leakage under unspecified conditions and ensuring that the lubricant can be applied to the steel wire surface under optimal conditions, thus improving processing quality and efficiency.

[0024] The working principle of this utility model:

[0025] During the processing of steel wire, to reduce friction between the wire and the mold and minimize defects such as scratches and cracks on the wire surface, ensuring a high surface finish in the final product, a layer of lubricant is typically applied to the wire surface. First, an appropriate amount of lubricant is added to the storage tank 6 through the feed plate 7. Then, the servo motor 202 located at the front of the storage tank 6 is activated. This motor drives the two support blocks 203 to rotate on the inner wall of the storage tank 6 via a transmission component connected to its output end. These support blocks 203 are connected to a stirring plate 204, causing them to rotate synchronously and thoroughly agitate the lubricant in the storage tank 6, ensuring its fluidity. It is worth noting that the stirring plate 204 has turbulence grooves 205 on its surface, which can create vortices during agitation, thereby improving the agitation effect. When lubrication of the steel wire is required, the lubricant output can be adjusted according to the specific type and thickness of the wire to avoid unnecessary waste. Specifically, this is done by rotating the right side of the storage tank 6. Adjusting screw 101, through the threaded engagement between adjusting screw 101 and transmission block 102, causes the lower connecting block 103 of transmission block 102 to move along the sliding groove on the inner wall of storage tank 6, thereby driving baffle 104 to slide outward along the inner wall of storage tank 6, gradually opening the liquid outlet groove 3 at the bottom of the liquid storage tank. This allows for flexible adjustment of the position of baffle 104 according to actual needs, controlling the liquid output. In addition, a stroke groove 105 is provided on the left side of baffle 104, in which the spring 107 is compressed when baffle 104 moves, and simultaneously pushes baffle 104 with its own elastic restoring force, ensuring the synchronicity of the movement of both ends of baffle 104. The lubricating fluid flowing out of the liquid outlet groove 3 is guided by the connecting plate and finally reaches the brush plate 9. The lubricating fluid is evenly coated on the surface of the steel wire by the sliding plate, ensuring that every inch of steel wire receives proper lubrication, thereby effectively improving processing quality and efficiency. This process not only helps protect the steel wire from damage, but also improves the smoothness of subsequent processing steps.

[0026] The specific models and specifications of the brush plate 9, adjusting screw 101, spring 107, and servo motor 202 proposed in this application need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.

[0027] The wiring connection methods and control methods of the brush plate 9, adjusting screw 101, spring 107, and servo motor 202 proposed in this application are all existing technologies in this field, and therefore will not be described in detail.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. A wire surface lubricating applicator, comprising a mounting frame (5), a storage box (6), a feed plate (7), a connecting pipe (8), and a brush plate (9), wherein the front end of the mounting frame (5) is fixedly connected to both sides of the storage box (6), the upper end of the storage box (6) is fixedly connected to the lower surface of the feed plate (7), the lower end of the storage box (6) is fixedly connected to the upper end of the connecting pipe (8), and the lower end of the connecting pipe (8) is fixedly connected to the upper surface of the brush plate (9), characterized in that: An adjustment mechanism (1) is provided on the lower side inside the storage tank (6), and a stirring mechanism (2) is provided inside the storage tank (6). The regulating mechanism (1) is used to control the oil output; The stirring mechanism (2) is used to ensure the fluidity of the lubricating fluid.

2. The wire surface lubricant applicator as described in claim 1, characterized in that: The adjustment mechanism (1) includes an adjustment screw (101), a transmission block (102), a connecting block (103), a baffle (104), a stroke groove (105), a fixing block (106), a spring (107), and a receiving block (108). The surface of the adjustment screw (101) is threadedly connected to the upper inner wall of the transmission block (102). The lower surface of the transmission block (102) is fixedly connected to the right side surface of the connecting block (103). The left side surface of the connecting block (103) is fixedly connected to the right side surface of the baffle (104). The stroke groove (105) is opened on the left side of the baffle (104). The front end of the stroke groove (105) is slidably connected to the surface of the fixing block (106). The rear end of the fixing block (106) is fixedly connected to the front end surface of the spring (107). The rear end surface of the spring (107) is fixedly connected to the front end surface of the receiving block (108).

3. The wire surface lubricant applicator as described in claim 2, characterized in that: The stirring mechanism (2) includes a support frame (201), a servo motor (202), a support block (203), a stirring plate (204), and a turbulence groove (205). The inner surface of the support frame (201) is fixedly connected to the surface of the servo motor (202). The output end of the servo motor (202) is connected to the surfaces of the two support blocks (203) through a transmission component. The rear surface of the support block (203) is fixedly connected to the front surface of the stirring plate (204). The turbulence groove (205) is formed on the surface of the stirring plate (204).

4. The wire surface lubricant applicator as described in claim 3, characterized in that: The storage tank (6) has a liquid outlet groove (3) at the lower end of its inner wall, and a protective plate (4) is provided on the right side of the storage tank (6). The surface of the protective plate (4) is fixedly connected to the surface of the storage tank (6).

5. The wire surface lubricant applicator as described in claim 4, characterized in that: The adjusting screw (101) is rotatably connected to the inner wall of the protective plate (4) at both ends. The surface of the transmission block (102) is slidably connected to the inner wall of the protective plate (4). The surface of the connecting block (103) is slidably connected to the inner wall of the lower right side of the storage box (6) through a sliding groove. The surface of the fixing block (106) is fixedly connected to the inner wall of the storage box (6). The surface of the receiving block (108) is fixedly connected to the inner wall of the rear end of the stroke groove (105). The surfaces of both ends of the baffle (104) are slidably connected to the inner wall of the storage box (6) through a sliding groove.

6. The wire surface lubricant applicator as described in claim 3, characterized in that: The surface of the support frame (201) is fixedly connected to the front surface of the storage box (6), the output end of the servo motor (202) is rotatably connected to the front surface of the storage box (6) through a rotating shaft, and the surface of the support block (203) is rotatably connected to the inner walls on both sides of the front end of the storage box (6).

7. The wire surface lubricant applicator as described in claim 4, characterized in that: The inner side of the liquid outlet tank (3) is slidably connected to the surface of the baffle (104).

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