Metal plate bending angle control device
By replacing electric cylinders with hydraulic systems, precise control of sheet metal bending angles is achieved through hydraulic conveying components and angle adjustment components. This solves the problems of decreased accuracy and unstable performance caused by wear of electric cylinders, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520336179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing sheet metal bending angle control devices, electric cylinders operate under high pressure for extended periods, which accelerates the wear of their internal mechanical components, such as screws and nuts, leading to decreased accuracy and unstable performance, increasing maintenance costs and downtime.
Angle adjustment is achieved using a hydraulic system. Through hydraulic delivery components and angle adjustment components, including a storage tank, a self-priming pump, a solenoid valve, and an arc-shaped cylinder, the thrust of hydraulic oil is used to achieve precise control of the sheet metal bending angle, thereby reducing mechanical wear.
It maintains the accuracy of bending angles under long-term high pressure, reduces equipment failure and maintenance costs, improves production efficiency and product quality, and is suitable for diverse sheet metal processing.
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Figure CN223789264U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of angle control devices, specifically a sheet metal bending angle control device. Background Technology
[0002] A sheet metal bending angle control device is a piece of equipment used to precisely control the bending angle of sheet metal. It ensures that the sheet metal part reaches a predetermined angle during the bending process through the coordinated work of various mechanical and electronic components. For example, a sheet metal bending device with controllable bending angle includes a fixed plate, a support rod, and a bending adjustment mechanism. The bending adjustment mechanism consists of an angle observation device and an adjustment body. Precise angle adjustment is achieved through components such as a rotating shaft, a limit rod, and a fastening nut. This device not only improves production efficiency but also ensures the consistency and accuracy of the bending angle, making it suitable for processing various types of sheet metal parts.
[0003] In existing technologies, sheet metal bending angle control is achieved by using an electric cylinder to push the bending slot plate. Although this method can achieve the desired bending angle control, the electric cylinder operates under high pressure for a long time, which accelerates the wear of its internal mechanical components, such as the screw and nut, leading to decreased accuracy and unstable performance. This wear not only affects the accuracy of the bending angle but may also cause the electric cylinder to malfunction, increasing maintenance costs and downtime. Therefore, a sheet metal bending angle control device is proposed to address the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a sheet metal bending angle control device to solve the problem that when sheet metal bending angle control is achieved by pushing the bending slot plate with an electric cylinder, the internal mechanical parts such as screws and nuts will wear faster under long-term high pressure, resulting in decreased accuracy and unstable performance. This wear not only affects the accuracy of the bending angle, but may also cause the electric cylinder to malfunction, increasing maintenance costs and downtime.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A sheet metal bending angle control device includes a base, a frame, a hydraulic rod, a bending punch, and a hydraulic conveying assembly. The hydraulic conveying assembly is fixedly connected to the top of the base, and an angle adjustment assembly is fixedly connected to the outside of the hydraulic conveying assembly. The hydraulic conveying assembly includes a storage tank with an oil inlet at its left end. A first solenoid valve is fixedly connected to the inner side of the oil inlet. A self-priming pump is fixedly connected to the left side of the storage tank, and a central support is fixedly connected to the left end of the self-priming pump. The lower end of the central support has a branch channel and a connecting channel, and the upper end of the central support has a shaft hole. A bending punch is rotatably connected to the inner side of the shaft hole in the central support. The bending groove plate includes an angle adjustment assembly comprising a fixed plate, a first arc-shaped cylinder fixedly connected to one side of the fixed plate, a first arc-shaped groove formed on the inner side of the first arc-shaped cylinder, the inner side of the first arc-shaped groove of the first arc-shaped cylinder fitting against the outer side of a second arc-shaped cylinder, a rubber ring fixedly connected to the outer side of the second arc-shaped cylinder, a second arc-shaped groove formed on the inner side of the second arc-shaped cylinder, a second solenoid valve fixedly connected to the inner side of the second arc-shaped cylinder near the hydraulic conveying assembly, the bottom end of the storage tank and the middle solid platform fixedly connected to the top end of the base, one side of the lower end of the second arc-shaped cylinder fixedly connected to the outer side of the middle solid platform, and one side of the fixed plate fixedly connected to one side of the bending groove plate.
[0007] As a further optimization of this utility model, the following features are provided: a controller is fixedly connected to the front end of the base, a frame plate is fixedly connected to the top of the base, a hydraulic rod is fixedly connected to the inner side of the upper end of the frame plate, a bending punch is fixedly connected to the bottom end of the hydraulic rod, and the controller, the second solenoid valve, the first solenoid valve, the self-priming pump, and the hydraulic rod are electrically connected.
[0008] As a further optimization of this utility model, the base is fixedly connected to a guide rod at its top, the top of the guide rod is fixedly connected to one side of the upper end of the frame plate, the bending punch has a through hole on its inner side near the guide rod, and the guide rod is slidably connected to the inner side of the bending punch.
[0009] As a further optimization of this utility model, the storage tank is hollow inside, the oil inlet passes through the left end of the storage tank, the left end of the oil inlet is connected to the inside of the water pipe at the right end of the self-priming pump, and the bottom end of the self-priming pump is fixedly connected to the upper end of the base.
[0010] As a further optimization of this utility model, the connecting channel passes through the right end of the central platform, the connecting channel is connected to the branch channel, the front end of the branch channel passes through the inner side of the central platform, the test tube at the left end of the self-priming pump is connected to the inner side of the connecting channel opened in the central platform, the number of branch channels is two, the left and right ends of the bending groove plate are fixed with shaft columns, and the front end of the shaft column of the bending groove plate is installed inside the shaft hole.
[0011] As a further optimization of this utility model, the second arc-shaped groove of the second arc-shaped cylinder is connected to the branch channel, the number of angle adjustment components is multiple, and the front and rear ends of the central fixed platform are both fixed with angle adjustment components.
[0012] As a further optimization of this utility model, the first arc-shaped groove and the second arc-shaped cylinder are both hollow arc-shaped bodies. The center of the first arc-shaped groove coincides with the center of the second arc-shaped cylinder. The center of the first arc-shaped groove and the axis of the shaft hole are on the same horizontal line. The outer side of the rubber ring is in contact with the inner side of the first arc-shaped groove in the first arc-shaped cylinder. The second arc-shaped groove in the second arc-shaped cylinder is connected to the first arc-shaped groove in the first arc-shaped cylinder.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] In this invention, the device utilizes a hydraulic system for angle adjustment via a hydraulic conveying component and an angle adjustment component. Compared to the existing technology that uses an electric cylinder to push the bending plate, this method offers significant advantages. Under long-term high-pressure operating conditions, the hydraulic system experiences relatively less wear, effectively preventing accuracy degradation and performance instability caused by accelerated wear of mechanical components. This ensures long-term accuracy of the bending angle, reduces maintenance costs and downtime due to equipment failure, and improves production efficiency and product quality. Furthermore, during sheet metal bending, the device, through precise angle adjustment and stable hydraulic system control, enables high-quality bending of various sheet metal parts, meeting diverse production needs and further enhancing its applicability and competitiveness in the sheet metal processing field. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the angle adjustment component of this utility model;
[0017] Figure 3 This is a cross-sectional structural diagram of the storage box of this utility model;
[0018] Figure 4 This utility model Figure 3 A schematic diagram of the structure at point A;
[0019] Figure 5 This is a cross-sectional structural diagram of the fixing platform in this utility model;
[0020] Figure 6 This is a cross-sectional structural diagram of the hydraulic conveying assembly of this utility model;
[0021] Figure 7This is a schematic diagram of the rubber ring structure of this utility model.
[0022] In the diagram: 1. Controller; 2. Base; 3. Frame; 4. Hydraulic rod; 5. Guide rod; 6. Bending punch;
[0023] 7. Hydraulic conveying assembly; 71. Storage tank; 72. Oil inlet; 73. First solenoid valve; 74. Self-priming pump; 75. Central support platform; 76. Branching channel; 77. Connecting channel; 78. Shaft hole; 79. Bending groove plate;
[0024] 8. Angle adjustment assembly; 81. Fixing plate; 82. First arc-shaped cylinder; 83. First arc-shaped groove; 84. Second arc-shaped cylinder; 85. Rubber ring; 86. Second arc-shaped groove; 87. Second solenoid valve. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0027] Please see Figure 1-7 This utility model provides a technical solution:
[0028] A sheet metal bending angle control device includes a base 2, a frame 3, a hydraulic rod 4, a bending punch 6, and a hydraulic conveying assembly 7. The hydraulic conveying assembly 7 is fixedly connected to the top of the base 2, and an angle adjustment assembly 8 is fixedly connected to the outside of the hydraulic conveying assembly 7. The hydraulic conveying assembly 7 includes a storage tank 71, with an oil inlet 72 at the left end of the storage tank 71. A first solenoid valve 73 is fixedly connected to the inside of the oil inlet 72 in the storage tank 71. A self-priming pump 74 is fixedly connected to the left side of the storage tank 71, and a central support 75 is fixedly connected to the left end of the self-priming pump 74. A branch channel 76 and a connecting channel 77 are opened at the lower end of the central support 75, and a shaft hole 78 is opened at the upper end of the central support 75. A bending punch is rotatably connected to the inside of the shaft hole 78 in the central support 75. The trough plate 79 and the angle adjustment assembly 8 include a fixed plate 81. A first arc-shaped cylinder 82 is fixedly connected to one side of the fixed plate 81. A first arc-shaped groove 83 is opened on the inner side of the first arc-shaped cylinder 82. The inner side of the first arc-shaped groove 83 of the first arc-shaped cylinder 82 fits against the outer side of the second arc-shaped cylinder 84. A rubber ring 85 is fixedly connected to the outer side of the second arc-shaped cylinder 84. A second arc-shaped groove 86 is opened on the inner side of the second arc-shaped cylinder 84 near the hydraulic conveying assembly 7. The bottom ends of the storage box 71 and the middle solid platform 75 are fixedly connected to the top end of the base platform 2. One side of the lower end of the second arc-shaped cylinder 84 is fixedly connected to the outer side of the middle solid platform 75. One side of the fixed plate 81 is fixedly connected to one side of the bent trough plate 79.
[0029] As a further implementation of this solution, a controller 1 is fixedly connected to the front end of the base 2, a frame plate 3 is fixedly connected to the top of the base 2, a hydraulic rod 4 is fixedly connected to the inner side of the upper end of the frame plate 3, and a bending punch 6 is fixedly connected to the bottom end of the hydraulic rod 4. The controller 1, the second solenoid valve 87, the first solenoid valve 73, the self-priming pump 74 and the hydraulic rod 4 are electrically connected. A guide rod 5 is fixedly connected to the top of the base 2, and the top end of the guide rod 5 is fixedly connected to one side of the upper end of the frame plate 3. A through hole is opened on the inner side of the bending punch 6 near the guide rod 5. The guide rod 5 is slidably connected to the inner side of the bending punch 6. With the above settings, the controller 1 can control the hydraulic rod 4 to push the bending punch 6 to perform stamping work on the sheet metal. Through the orderly control of the controller 1, the angle adjustment effect of the two bending slot plates 79 can be achieved.
[0030] As a further implementation of this solution, the storage tank 71 is hollow inside, and the oil inlet 72 passes through the left end of the storage tank 71. The left end of the oil inlet 72 is connected to the inside of the water pipe at the right end of the self-priming pump 74. The bottom end of the self-priming pump 74 is fixedly connected to the upper end of the base 2. With the above arrangement, it is convenient to output the hydraulic oil inside the storage tank 71 through the self-priming pump 74, and at the same time, the hydraulic oil can be returned to the inside of the storage tank 71 to achieve the effect of circulating the hydraulic oil.
[0031] As a further implementation of this scheme, the connecting channel 77 passes through the right end of the central platform 75 and is connected to the branch channel 76. The front end of the branch channel 76 passes through the inner side of the central platform 75. The test tube at the left end of the self-priming pump 74 is connected to the inner side of the connecting channel 77 opened in the central platform 75. There are two branch channels 76. The left and right ends of the bending groove plate 79 are fixed with shaft columns. The front end of the shaft column of the bending groove plate 79 is installed inside the shaft hole 78. The second arc groove 86 opened in the second arc cylinder 84 is connected to the branch channel 76. There are multiple angle adjustment components 8. The front and rear ends of the central platform 75 are fixed with angle adjustment components 8. Through the above settings, by controlling the opening or closing of the second solenoid valve 87, the direction of hydraulic oil delivery can be controlled, thereby pushing the designated bending groove plate 79 to adjust the bending angle through the angle adjustment components 8.
[0032] As a further implementation of this solution, the first arc-shaped groove 83 and the second arc-shaped cylinder 84 are both hollow arc-shaped bodies. The center of the first arc-shaped groove 83 coincides with the center of the second arc-shaped cylinder 84. The center of the first arc-shaped groove 83 is on the same horizontal line as the axis of the shaft hole 78. The outer side of the rubber ring 85 is in contact with the inner side of the first arc-shaped groove 83 opened in the first arc-shaped cylinder 82. The second arc-shaped groove 86 opened in the second arc-shaped cylinder 84 is connected to the first arc-shaped groove 83 opened in the first arc-shaped cylinder 82. Through the above settings, this adjustment method will greatly reduce mechanical wear when bending sheet metal, improve the service life of the angle adjustment device, and ensure the accuracy of the sheet metal bending angle.
[0033] Workflow: When adjusting the bending angle of the device, the controller 1 controls the first solenoid valve 73 to open, and simultaneously controls multiple second solenoid valves 87 at the front or rear end to open. Then, the self-priming pump 74 is started. At this time, the self-priming pump 74 draws hydraulic oil from the storage tank 71. The hydraulic oil inside the storage tank 71 enters the front or rear branch channel 76 through the oil inlet 72, the inside of the first solenoid valve 73, and the connecting channel 77. It then enters the opened second solenoid valves 87 and 88 through the branch channel 76. Inside the arc-shaped groove 86, the first arc-shaped groove 83 is entered through the second arc-shaped groove 86. At this time, under the thrust of hydraulic oil, multiple fixed discs 81 and the first arc-shaped cylinder 82 rotate around the shaft hole 78. The rubber ring 85 seals the second arc-shaped cylinder 84 and the first arc-shaped cylinder 82. When the fixed discs 81 rotate, they push the bending groove plate 79 to rotate. The shafts at both ends of the bending groove plate 79 rotate inside the shaft hole 78, which limits the rotation of the bending groove plate 79. This is done at the front or rear end. After the angle of the bending groove plate 79 is adjusted, the corresponding multiple second solenoid valves 87 are closed. At this time, hydraulic oil cannot flow, and the position between the first arc cylinder 82 and the second arc cylinder 84 is fixed, thereby achieving the effect of fixing the adjusted angle of the bending groove plate 79. Using the same principle, the other multiple second solenoid valves 87 are opened, and the angle of another bending groove plate 79 is adjusted. After the angles of the two bending groove plates 79 are adjusted, all the first solenoid valves 73 and second solenoid valves 87 are closed, completing the angle adjustment of the bending groove plate 79. When resetting the two bending groove plates 79, all the first solenoid valves 73 and second solenoid valves 87 are opened, and hydraulic oil is drawn from the first arc groove 83 and the second arc groove 86 by the self-priming pump 74, thereby achieving the resetting of the two bending groove plates 79 and facilitating the adjustment of the bending angle again. This adjustment method greatly reduces mechanical wear when bending sheet metal, increases the service life of the angle adjustment device, and ensures the accuracy of the sheet metal bending angle.
[0034] When bending sheet metal, the sheet metal is placed between two bending slot plates 79. The controller 1 controls the hydraulic rod 4 to push the bending punch 6 downward. The bending punch 6 slides on the outside of the guide rod 5 to improve the stability of the bending punch 6 during movement. The bending punch 6 presses down on the sheet metal, and the bending effect of the sheet metal is achieved through the cooperation of the two bending slot plates 79.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sheet metal bending angle control device, comprising a base (2), a frame plate (3), a hydraulic rod (4), a bending punch (6) and a hydraulic delivery assembly (7), characterized in that: The base (2) top fixedly connected with hydraulic delivery assembly (7), the hydraulic delivery assembly (7) outside fixedly connected with angle adjusting assembly (8); The hydraulic delivery assembly (7) includes storage box (71), the storage box (71) left end is provided with oil port (72), the storage box (71) is provided with oil port (72) inside fixedly connected with first solenoid valve (73), the storage box (71) left side fixedly connected with self-priming pump (74), the self-priming pump (74) left end fixedly connected with middle fixed platform (75), the middle fixed platform (75) lower end is provided with bifurcation (76) and communication channel (77), the middle fixed platform (75) upper end is provided with shaft hole (78), the middle fixed platform (75) is provided with shaft hole (78) inside rotatably connected with bending groove plate (79), the angle adjusting assembly (8) includes fixed disc (81), the fixed disc (81) one side fixedly connected with first arc cylinder (82), the first arc cylinder (82) inside is provided with first arc groove (83), the first arc cylinder (82) is provided with first arc groove (83) inside and second arc cylinder (84) outside is pasted, the second arc cylinder (84) outside fixedly connected with rubber ring (85), the second arc cylinder (84) inside is provided with second arc groove (86), the second arc cylinder (84) is close to the inside of hydraulic delivery assembly (7) fixedly connected with second solenoid valve (87); The bottom of the storage box (71) and the middle fixed platform (75) is fixedly connected with the top of the base (2), one side of the lower end of the second arc cylinder (84) is fixedly connected with the outside of the middle fixed platform (75), one side of the fixed disc (81) is fixedly connected with one side of the bending groove plate (79).
2. The device for controlling the bending angle of sheet metal according to claim 1, characterized in that: The base (2) front end fixedly connected with controller (1), the base (2) top fixedly connected with frame plate (3), the frame plate (3) upper end inside fixedly connected with hydraulic rod (4), the hydraulic rod (4) bottom fixedly connected with bending punch (6), the controller (1), second solenoid valve (87), first solenoid valve (73), self-priming pump (74) and hydraulic rod (4) are electrically connected.
3. The device for controlling the angle of a bent sheet metal part according to claim 1, characterized in that: The base (2) top fixedly connected with guide rod (5), the guide rod (5) top and one side of the frame plate (3) upper end are fixedly connected, the bending punch (6) is provided with through hole close to the inside of the guide rod (5), the guide rod (5) is slidingly connected inside the bending punch (6).
4. The device for controlling the angle of a bent sheet metal part according to claim 1, characterized in that: The inside of the storage box (71) is hollow, the oil port (72) penetrates the left end of the storage box (71), the left end of the oil port (72) is communicated with the inside of the water pipe of the right end of the self-priming pump (74), the bottom of the self-priming pump (74) is fixedly connected to the upper end of the base (2).
5. The device for controlling the angle of a bent sheet metal part according to claim 1, characterized in that: The communication passage (77) penetrates the right end of the middle fixed platform (75), the communication passage (77) communicates with the bifurcated passage (76), the front end of the bifurcated passage (76) penetrates the inner side of the middle fixed platform (75), the test tube at the left end of the self-suction pump (74) communicates with the inner side of the communication passage (77) of the middle fixed platform (75), the bifurcated passage (76) is two in number, the shaft column is fixed to the left end and the right end of the bending groove plate (79), and the shaft column of the bending groove plate (79) is installed in the inner side of the shaft hole (78).
6. The device for controlling the angle of a bent sheet metal part according to claim 1, characterized in that: The second arc-shaped groove (86) of the second arc-shaped cylinder (84) communicates with the bifurcated passage (76), the angle adjusting assembly (8) is multiple in number, and the front end and the rear end of the middle fixed platform (75) are both fixed with the angle adjusting assembly (8).
7. The device of claim 1, wherein: The first arc-shaped groove (83) and the second arc-shaped cylinder (84) are both hollow arc-shaped bodies, the center of the first arc-shaped groove (83) coincides with the center of the second arc-shaped cylinder (84), the center of the first arc-shaped groove (83) is in the same horizontal line with the shaft center of the shaft hole (78), the outer side of the rubber ring (85) is attached to the inner side of the first arc-shaped groove (83) of the first arc-shaped cylinder (82), and the second arc-shaped groove (86) of the second arc-shaped cylinder (84) communicates with the first arc-shaped groove (83) of the first arc-shaped cylinder (82).
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