Galvanized pipe bending machine with guide structure

By introducing a knob-controlled bevel gear and threaded rod clamping system and a motor-driven heat dissipation mechanism into the galvanized pipe bending machine, the problem of the guide structure not being able to adjust automatically has been solved. This has enabled precise clamping and efficient cooling of galvanized pipes of different specifications, improving bending accuracy and production efficiency.

CN223789303UActive Publication Date: 2026-01-13TIANJIN JIANGYUAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202520326679.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-13
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

The guide structure of existing galvanized pipe bending machines cannot automatically adjust according to the specific characteristics of the pipe, which easily leads to scratches, wrinkles or cracks on the pipe surface during the bending process, especially for thinner and harder pipes. In addition, the need to adjust the dimensions in advance results in low work efficiency.

Method used

A galvanized pipe bending machine with a guiding structure was designed. It adopts a clamping system with a knob-controlled bevel gear and threaded rod working in coordination, combined with a motor-driven heat dissipation mechanism, to achieve automatic clamping and effective cooling of metals of different specifications.

Benefits of technology

It achieves precise clamping and efficient cooling of galvanized pipes of different specifications, improves bending accuracy and production efficiency, avoids pipe damage, and adapts to the needs of galvanized pipes of different materials and wall thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bending machines, and discloses a galvanized pipe bending machine with a guide structure, which comprises a machine body, a protection box is arranged on the rear side of the top of the machine body, a knob is arranged on the rear side of the protection box, a bevel gear I is fixedly connected to the front side of the knob, and a bevel gear II is fixedly connected to the rear side of the bevel gear II. A plurality of limiting blocks are arranged on the left side and the right side of the interior of the protection box, threaded rods are rotationally connected to the outer sides of the limiting blocks, clamping blocks are in threaded connection to the outer sides of the threaded rods, second bevel gears are fixedly connected to the other ends of the threaded rods, and the first bevel gears are in engaged connection with the second bevel gears; a heat dissipation mechanism is installed on the left side of the top of the machine body and used for cooling the bent position of the material. According to the clamping device, the rotary knob on the protection box controls the first bevel gear, the internal limiting block and the threaded rod to work cooperatively, and the clamping block moves along the threaded rod through meshing rotation of the second bevel gear.
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Description

Technical Field

[0001] This utility model relates to the field of bending machine technology, and in particular to a galvanized pipe bending machine with a guiding structure. Background Technology

[0002] Galvanized pipe is a type of steel pipe with a zinc layer coated on its surface through hot-dip galvanizing and electro-galvanizing processes. Hot-dip galvanizing involves immersing the steel pipe in molten zinc, resulting in a uniform, thick zinc layer that bonds tightly to the steel pipe substrate. This provides excellent corrosion resistance, effectively resisting the erosion of the atmosphere, water, and various chemicals. Galvanized pipe plays a vital role in numerous industries and has become an indispensable basic material in modern industry and daily life.

[0003] A galvanized pipe bending machine with a guiding structure is a specialized device for bending galvanized pipes. Its core advantage lies in its unique guiding structure, which precisely guides the galvanized pipe during the bending process, ensuring its stability under bending stress and preventing deviation or twisting. Operators can more accurately control the bending angle and curvature, improving bending precision and ensuring that the processed galvanized pipes meet the size and shape requirements of different applications. This significantly improves production efficiency and product quality, playing a vital role in industries such as construction and pipeline installation that require large quantities of bent galvanized pipes. This provides strong support for the smooth implementation of various engineering projects. During use, galvanized pipes of different materials and wall thicknesses have different hardness, toughness and mechanical properties. The guide structure cannot automatically adjust according to the specific characteristics of the pipe. During bending, the pipe surface is prone to scratches, wrinkles or even cracks, especially for thinner and harder pipes. In the existing technology, guide components can be quickly replaced and adjusted. Different specifications and shapes of guide wheels and guide grooves are equipped for pipes of different materials and wall thicknesses. However, when processing galvanized pipes, due to the different sizes, the specific dimensions need to be adjusted in advance, which reduces the amount of material to be cut. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a galvanized pipe bending machine with a guiding structure, which aims to improve the existing technology where, due to the different sizes of galvanized pipes, it is necessary to adjust the specific dimensions in advance, thereby reducing the problem of material cutting during operation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a galvanized pipe bending machine with a guiding structure, comprising a machine body, a protective box provided on the top rear side of the machine body, a knob provided on the rear side of the protective box, a bevel gear one fixedly connected to the front side of the knob, multiple limiting blocks provided on the left and right sides inside the protective box, a threaded rod rotatably connected to the outer side of the limiting block, a clamping block threadedly connected to the outer side of the threaded rod, a bevel gear two fixedly connected to the other end of the threaded rod, the bevel gear one meshing with the bevel gear two, and a heat dissipation mechanism installed on the top left side of the machine body, the heat dissipation mechanism being used to cool the material bending point.

[0006] As a further description of the above technical solution:

[0007] The heat dissipation mechanism includes a hollow box, which is located at the top front of the machine body. A motor is installed at the bottom of the hollow box, and a rotating shaft is fixedly connected to the output end of the motor. A sprocket is fixedly connected to the outer side of the rotating shaft. A rotating rod is rotatably connected to the top of the hollow box, and a sprocket is fixedly connected to the outer side of the rotating rod. The sprocket is engaged with the sprocket via a chain, and multiple fans are equidistantly arranged on the outer side of the chain.

[0008] As a further description of the above technical solution:

[0009] A support plate is provided at the bottom of the machine body, and a support frame is fixedly connected to the bottom of the support plate.

[0010] As a further description of the above technical solution:

[0011] A warning sign is provided on the front right side of the outer wall of the support frame, and a screw is threaded onto the outer side of the warning sign.

[0012] As a further description of the above technical solution:

[0013] A fixing block is fixedly connected to the front left side of the outer wall of the support frame, and a hook is fixedly connected to the outside of the fixing block.

[0014] As a further description of the above technical solution:

[0015] A mounting block is fixedly connected to the rear side of the support frame, and a handle is fixedly connected to the outer side of the mounting block.

[0016] As a further description of the above technical solution:

[0017] The top four corners of the bearing plate are each equipped with corner guards, and the outer sides of the corner guards are threaded with two screws.

[0018] As a further description of the above technical solution:

[0019] An output rod is provided at the top rear left end of the support plate, and a light bulb is provided at the top of the output rod.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the knob on the protective box controls the first bevel gear, and the internal limiting block and threaded rod work together. Through the meshing and rotation of the second bevel gear, the clamping block moves along the threaded rod, so as to effectively clamp metals of different specifications.

[0022] 2. In this utility model, after the motor starts, the shaft drives the first sprocket to rotate. The first sprocket meshes with the second sprocket through the chain, causing the second sprocket to rotate inside the hollow box. A fan is installed on the chain, which will cause the fan to move, thus achieving effective cooling of the part of the metal that is being bent. Attached Figure Description

[0023] Figure 1 This is a perspective view of a galvanized pipe bending machine with a guiding structure proposed in this utility model;

[0024] Figure 2 This is a front view of a galvanized pipe bending machine with a guiding structure proposed in this utility model;

[0025] Figure 3 This is a side view of a galvanized pipe bending machine with a guiding structure proposed in this utility model;

[0026] Figure 4 This is a partial structural exploded view of a galvanized pipe bending machine with a guiding structure proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the heat dissipation mechanism of a galvanized pipe bending machine with a guiding structure proposed in this utility model.

[0028] Legend:

[0029] 1. Main body; 2. Heat dissipation mechanism; 201. Hollow box; 202. Motor; 203. Shaft; 204. Sprocket 1; 205. Rotating rod; 206. Sprocket 2; 207. Chain; 208. Fan; 3. Protective box; 4. Knob; 5. Bevel gear 1; 6. Limit block; 7. Threaded rod; 8. Clamping block; 9. Bevel gear 2; 10. Bearing plate; 11. Support frame; 12. Warning sign; 13. Screw 1; 14. Fixing block; 15. Hook; 16. Placement block; 17. Handle; 18. Corner protector; 19. Screw 2; 20. Output rod; 21. Light bulb. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of a galvanized pipe bending machine with a guiding structure, comprising a machine body 1, a protective box 3 on the top rear side of the machine body 1, a knob 4 on the rear side of the protective box 3, a bevel gear 5 fixedly connected to the front side of the knob 4, rotating the knob 4 drives the bevel gear 5 to rotate, multiple limiting blocks 6 are provided on both the left and right sides inside the protective box 3 to limit movement, a threaded rod 7 is rotatably connected to the outer side of the limiting block 6, a clamping block 8 is threadedly connected to the outer side of the threaded rod 7, and the other end of the threaded rod 7... A bevel gear 2 9 is fixedly connected, and bevel gear 1 5 meshes with bevel gear 2 9. A heat dissipation mechanism 2 is installed on the top left side of the machine body 1. The heat dissipation mechanism 2 is used to cool the bending part of the material. A support plate 10 is connected to the bottom of the machine body 1. A support frame 11 is fixedly connected to the bottom of the support plate 10 to support the whole. A warning sign 12 is set on the front right side of the outer wall of the support frame 11. A screw 13 is threadedly connected to the outer side of the warning sign 12. The warning sign 12 is fixed by the screw 13 to serve as a warning.

[0032] Specifically, a knob 4 is located on the rear side of the top of the body 1 and the rear side of the protective box 3. The front end of the knob 4 is fixedly connected to the first bevel gear 5. Multiple limiting blocks 6 are located on both sides of the interior of the protective box 3. These limiting blocks 6 limit the range of movement. The outer side of the limiting blocks 6 is rotatably connected to a threaded rod 7. The outer side of the threaded rod 7 is connected to a clamping block 8 via threads. The other end of the threaded rod 7 is fixedly connected to a second bevel gear 9. The first bevel gear 5 and the second bevel gear 9 mesh with each other. When the knob 4 is rotated, it drives the first bevel gear 5 to rotate, thereby causing the second bevel gear 9 to move accordingly. The rotation of the bevel gear 9 causes the threaded rod 7 to rotate within the limited range of the limiting block 6. The rotation of the threaded rod 7 pushes the clamping block 8 to move along its axial direction, thereby achieving effective clamping of metals of different specifications. The bottom of the machine body 1 is provided with a structure connected to the bearing plate 10. The bottom of the bearing plate 10 is fixedly connected to the support frame 11 to support the overall structure. A warning sign 12 is provided on the front right side of the outer wall of the support frame 11. The warning sign 12 is connected to the screw 13 through the outer thread and fixed with the screw 13 to perform the warning function.

[0033] Reference Figure 1 , Figure 2 and Figure 5 The heat dissipation mechanism 2 includes a hollow box 201, which is located at the top front of the body 1. A motor 202 is installed at the bottom of the hollow box 201. A rotating shaft 203 is fixedly connected to the output end of the motor 202. The rotating shaft 203 is rotated by the kinetic energy of the motor 202. A sprocket 204 is fixedly connected to the outside of the rotating shaft 203. A rotating rod 205 is rotatably connected to the top of the hollow box 201. A sprocket 206 is fixedly connected to the outside of the rotating rod 205. The sprocket 204 is meshed with the sprocket 206 through a chain 207. Multiple fans 208 are equidistantly arranged on the outside of the chain 207 and can move. A fixing block 14 is fixedly connected to the front left side of the outer wall of the support frame 11. A hook 15 is fixedly connected to the outside of the fixing block 14 and can be used to hang some tools.

[0034] Specifically, when the motor 202 starts, its output end will drive the shaft 203 to rotate, which in turn will cause the sprocket 204 to rotate. Since the sprocket 204 and the sprocket 206 are meshed with each other through the chain 207, the rotation of the sprocket 204 will drive the chain 207 to move. At the same time, the sprocket 206 will also rotate inside the hollow box 201. The movement of the chain 207 will drive the fan 208 on its outside to rotate together, so that the fan 208 can move and effectively cool down the area where the metal is being bent. The outer left front end of the support frame 11 is provided with a fixing block 14, and a hook 15 is fixed on the outside of the fixing block 14 to facilitate the hanging of various tools.

[0035] Reference Figure 2 and Figure 3 A mounting block 16 is fixedly connected to the rear side of the support frame 11, and a handle 17 is fixedly connected to the outer side of the mounting block 16 for better operation. Corner guards 18 are provided at the four corners of the top of the support plate 10. Screws 19 are threadedly connected to the outer side of the corner guards 18. The corner guards 18 are fixed by screws 19 for protection. An output rod 20 is provided at the left end of the rear side of the top of the support plate 10. A light bulb 21 is provided at the top of the output rod 20 for illumination.

[0036] Specifically, the rear side of the support frame 11 is fixedly connected to the mounting block 16. The outer side of the mounting block 16 is provided with a handle 17 for easy operation. The top four corners of the support plate 10 are provided with corner guards 18. The corner guards 18 are connected to screws 19 through the outer threads and are fixed with screws 19 to provide protection. The top rear left side of the support plate 10 is provided with an output rod 20. A bulb 21 is installed on the top of the output rod 20 to provide lighting.

[0037] Working principle: A knob 4 is located on the rear side of the protective box 3 at the top of the machine body 1. A bevel gear 5 is fixedly connected to the front of the knob 4. There are multiple limit blocks 6 on the left and right sides inside the protective box 3. The limit blocks 6 play a limiting role. A threaded rod 7 is rotatably connected to the outside of the limit block 6. A clamping block 8 is threadedly connected to the outside of the threaded rod 7. A bevel gear 9 is fixedly connected to the other end of the threaded rod 7. The bevel gear 5 and the bevel gear 9 mesh. When the knob 4 is turned, the bevel gear 5 is driven to rotate, which in turn causes the bevel gear 9 to rotate. The bevel gear 9 drives the threaded rod 7 to rotate under the limitation of the limit block 6. The rotation of the threaded rod 7 pushes the clamping block 8 to move along the axial direction of the threaded rod 7, so as to effectively clamp metal of different specifications.

[0038] When the motor 202 starts, its output end drives the shaft 203 to rotate, which in turn causes the first sprocket 204 to rotate. Since the first sprocket 204 meshes with the second sprocket 206 through the chain 207, the rotation of the first sprocket 204 will drive the chain 207 to rotate. At the same time, the second sprocket 206 will also rotate inside the hollow box 201. When the chain 207 rotates, it will drive the fan 208 on its outer side to move together, so that the fan 208 can move and effectively cool the part of the metal that is being bent.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A galvanized pipe bending machine with a guiding structure, comprising a machine body (1), characterized in that: A protective box (3) is provided on the rear side of the top of the body (1). A knob (4) is provided on the rear side of the protective box (3). A bevel gear (5) is fixedly connected to the front side of the knob (4). Multiple limiting blocks (6) are provided on the left and right sides inside the protective box (3). A threaded rod (7) is rotatably connected to the outer side of the limiting block (6). A clamping block (8) is threadedly connected to the outer side of the threaded rod (7). A bevel gear (9) is fixedly connected to the other end of the threaded rod (7). The bevel gear (5) and the bevel gear (9) are meshed. A heat dissipation mechanism (2) is installed on the left side of the top of the body (1). The heat dissipation mechanism (2) is used to cool down the bending part of the material.

2. A galvanized pipe bending machine with a guiding structure according to claim 1, characterized in that: The heat dissipation mechanism (2) includes a hollow box (201), which is located at the top front of the body (1). A motor (202) is installed at the bottom of the hollow box (201). A rotating shaft (203) is fixedly connected to the output end of the motor (202). A sprocket (204) is fixedly connected to the outside of the rotating shaft (203). A rotating rod (205) is rotatably connected to the top of the hollow box (201). A sprocket (206) is fixedly connected to the outside of the rotating rod (205). The sprocket (204) is meshed with the sprocket (206) through a chain (207). Multiple fans (208) are equidistantly arranged on the outside of the chain (207).

3. A galvanized pipe bending machine with a guiding structure according to claim 1, characterized in that: The bottom of the body (1) is provided with a support plate (10), and the bottom of the support plate (10) is fixedly connected with a support frame (11).

4. A galvanized pipe bending machine with a guiding structure according to claim 3, characterized in that: A warning sign (12) is provided on the front right side of the outer wall of the support frame (11), and a screw (13) is threadedly connected to the outer side of the warning sign (12).

5. A galvanized pipe bending machine with a guiding structure according to claim 3, characterized in that: A fixing block (14) is fixedly connected to the front left side of the outer wall of the support frame (11), and a hook (15) is fixedly connected to the outside of the fixing block (14).

6. A galvanized pipe bending machine with a guiding structure according to claim 5, characterized in that: A mounting block (16) is fixedly connected to the rear side of the support frame (11), and a handle (17) is fixedly connected to the outer side of the mounting block (16).

7. A galvanized pipe bending machine with a guiding structure according to claim 3, characterized in that: The top four corners of the bearing plate (10) are provided with corner guards (18), and the outer side of the corner guards (18) is threaded with screws (19).

8. A galvanized pipe bending machine with a guiding structure according to claim 3, characterized in that: An output rod (20) is provided at the top rear left end of the support plate (10), and a light bulb (21) is provided at the top of the output rod (20).