Precise anti-deviation wire cutting equipment for non-magnetic steel insert

Abstract

The utility model discloses a non-magnetic steel insert precise anti-deviation wire cutting device which comprises an upper top seat, a lower workbench is welded to the bottom of the upper top seat, and a non-magnetic steel insert fixing seat is installed on the top of the lower workbench through a screw. Due to the fact that the motors and the like are installed, when the device is used, after the corresponding motors on the horizontal longitudinal adjusting machine shell and the horizontal transverse adjusting machine shell are started, the worms connected with the motors are driven to move in advance, and then the worm gears matched with the worms are driven to move. The screw rod can be subsequently driven to rotate and slide by the nut seat which is sleeved on the screw rod in a threaded manner, so that the screw rod can be locked after the motor is stopped based on the self-locking effect when the worm gear reversely drives the worm rod to move by additionally arranging a transmission mechanism which is formed by the worm and the worm gear; therefore, the problem that the cutting position of the wire cutting head electrode deviates due to loosening and moving of the lead screw is solved, and the machining precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of non-magnetic steel insert production and processing technology, specifically a precision anti-offset wire cutting device for non-magnetic steel inserts. Background Technology

[0002] Non-magnetic steel inserts are widely used in maglev trains, electronic equipment, and precision instruments due to their low magnetism, corrosion resistance, and high strength and toughness. The production and processing of non-magnetic steel inserts generally requires the use of wire cutting equipment. Wire cutting equipment is a device that uses the principle of electric spark discharge to cut and shape metals and non-metals. It uses a thin metal wire, i.e., an electrode wire, as an electrode to perform pulsed spark discharge on the workpiece to remove the metal. However, there are still some drawbacks in the actual use of wire cutting equipment for non-magnetic steel inserts.

[0003] The wire cutting head electrode of the wire EDM equipment for non-magnetic steel inserts is prone to displacement due to its relatively slender appearance, and it is also difficult to intelligently monitor the horizontal and vertical cutting positions, which greatly affects the precision of the cutting process and its practicality. Based on this, we propose a new type of precision anti-displacement wire EDM equipment for non-magnetic steel inserts. Utility Model Content

[0004] The purpose of this invention is to provide a precision anti-offset wire cutting device for non-magnetic steel inserts to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a precision anti-offset wire cutting device for non-magnetic steel inserts, comprising an upper base, a lower worktable welded to the bottom of the upper base, a fixing seat for non-magnetic steel inserts mounted on the top of the lower worktable by screws, telescopic cylinders fixed on both sides of the fixing seat for non-magnetic steel inserts, a clamping member connected to the output end of the telescopic cylinder, and a pressure sensor mounted on the clamping member, a controller mounted on the outer wall of the upper base, and horizontal and vertical adjustment housings evenly fixed at the top of the interior of the upper base, with adjacent horizontal and vertical adjustment housings... A horizontally adjustable housing is slidably connected. A motor is fixed to one side of the horizontally adjustable housing and one end of the horizontally adjustable housing. A worm, a worm wheel, a lead screw, and a nut seat are sequentially installed inside the horizontally adjustable housing and the horizontally adjustable housing. A pulse generator is welded onto the nut seat. A wire-cutting electrode is provided at the output end of the pulse generator. A positioning tube and a limiting cylinder matching the wire-cutting electrode are sequentially installed at the bottom of the pulse generator. A horizontally adjustable laser rangefinder sensor for longitudinal and horizontal directions matching the upper top seat are sequentially installed on the outer wall of the positioning tube.

[0006] Preferably, the four corners of the bottom of the lower workbench are fitted with anti-slip rubber feet.

[0007] Preferably, there are two horizontal and vertical adjustment housings, and the top of the horizontal and vertical adjustment housings and the upper top seat are welded together.

[0008] Preferably, the worm gear is connected to the output end of the motor, and the lead screw and worm wheel are welded together.

[0009] Preferably, the nut seat is threaded onto the lead screw.

[0010] Preferably, both the positioning tube and the limiting cylinder are hollow structures, and the positioning tube and the pulse generator, as well as the limiting cylinder and the positioning tube, are connected by screws to form a disassembly and installation structure.

[0011] Preferably, a guide slide rod is welded to one end of the horizontal adjustment housing, and a guide groove is provided on the upper top seat that is slidably connected to the guide slide rod, thereby improving the stability of the horizontal adjustment housing during movement.

[0012] Preferably, both the horizontal adjustment housing and the horizontal longitudinal adjustment housing are provided with slide rails that match the nut seat.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The precision anti-offset wire cutting equipment with non-magnetic steel inserts is equipped with a pulse generator, etc., so that when the device is in operation, on the one hand, the horizontal longitudinal laser range sensor and the horizontal transverse laser range sensor that match the upper top seat are installed in sequence on the outer wall of the positioning tube, so that when the drive mechanism inside the horizontal longitudinal adjustment housing and the horizontal transverse adjustment housing controls the movement of the wire cutting electrode, the horizontal longitudinal laser range sensor and the horizontal transverse laser range sensor can respectively intelligently monitor the horizontal longitudinal distance between the positioning tube and the upper top seat and the horizontal transverse distance between the positioning tube and the upper top seat in real time, and then send the monitored data to the controller. This facilitates the intelligent calculation and monitoring of the horizontal longitudinal and horizontal transverse cutting positions of the wire cutting electrode, realizing intelligent and high-precision cutting processing. On the other hand, the positioning tube and the limiting cylinder that match the wire cutting electrode are installed in sequence at the bottom of the pulse generator. The tail of the wire cutting electrode will pass through the limiting cavity inside the positioning tube and the limiting cylinder to perform the cutting operation. This can perform anti-offset limiting treatment on the wire cutting electrode and avoid the problem of the slender wire cutting electrode being deflected by the wind and other factors.

[0015] (2) The precision anti-offset wire cutting equipment for non-magnetic steel inserts optimizes its performance by installing a horizontal and vertical adjustment housing. On one hand, the user can place the non-magnetic steel insert product to be cut on the non-magnetic steel insert fixing seat, then activate two symmetrically distributed telescopic cylinders to change the distance between the two clamping parts, thus clamping and fixing the non-magnetic steel insert product. Furthermore, by installing pressure sensors on the clamping parts, the clamping pressure can be monitored, and the monitored data can be sent to the controller. This facilitates intelligent control of the tightness of the clamping and fixing of the non-magnetic steel insert product, improving both production efficiency and efficiency. This ensures stability during product cutting and avoids damage to the product due to excessive clamping force. On the other hand, after the corresponding motors on the horizontal longitudinal and horizontal transverse adjustment housings are started, they will first drive the worm gear connected to them to move, and then drive the worm wheel that matches the worm gear to move. Only then can the lead screw be driven to rotate and the nut seat on the lead screw to slide. In addition, by adding a transmission mechanism consisting of a worm gear and a worm wheel, based on the self-locking effect of the worm wheel driving the worm gear to move in the opposite direction, it can be ensured that the lead screw can be locked immediately after the motor stops. This helps to avoid the problem of the wire cutting head electrode cutting position shifting due to the lead screw loosening and moving, and improves the processing accuracy.

[0016] (3) The precision anti-offset wire cutting equipment for the non-magnetic steel insert has optimized its structure by setting guide grooves, etc. On the one hand, the sliding guide effect formed by the guide rod and the guide groove improves the smoothness of the horizontal longitudinal adjustment housing when the internal drive mechanism drives the horizontal transverse adjustment housing to move automatically along the horizontal longitudinal direction. On the other hand, by setting the positioning tube and pulse generator and the limit cylinder and positioning tube are all connected by screws to form a disassembly and installation structure, it is easy to realize the independent disassembly and maintenance of the limit cylinder and positioning tube. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3 This is a front view cross-sectional structural diagram of the horizontal adjustment housing of this utility model;

[0020] Figure 4 This is a side view sectional view of the horizontal adjustment housing of this utility model.

[0021] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 1. Upper top seat; 2. Lower worktable; 3. Anti-slip rubber feet; 4. Horizontal longitudinal laser rangefinder; 5. Fixed seat for non-magnetic steel inserts; 6. Limiting cylinder; 7. Horizontal transverse laser rangefinder; 8. Guide slide rod; 9. Motor; 10. Horizontal longitudinal adjustment housing; 11. Pulse generator; 12. Horizontal transverse adjustment housing; 13. Wire cutting electrode; 14. Controller; 15. Guide slide groove; 16. Lead screw; 17. Nut seat; 18. Slide rail; 19. Worm gear; 20. Worm wheel; 21. Telescopic cylinder; 22. Clamping component; 23. Pressure sensor; 24. Positioning tube. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-5 The present invention provides an embodiment of a precision anti-offset wire cutting device for non-magnetic steel inserts, comprising an upper top seat 1, a lower worktable 2 welded to the bottom of the upper top seat 1, and a non-magnetic steel insert fixing seat 5 installed on the top of the lower worktable 2 by screws.

[0025] Telescopic cylinders 21 are fixed on both sides of the non-magnetic steel insert fixing base 5. The output end of the telescopic cylinder 21 is connected to a clamping member 22, and a pressure sensor 23 is installed on the clamping member 22. A controller 14 is installed on the outer side wall of the upper top base 1.

[0026] In use, the user can place the non-magnetic steel insert product to be cut on the non-magnetic steel insert fixing base 5, and then activate the two symmetrically distributed telescopic cylinders 21 to change the distance between the two clamping parts 22 to clamp and fix the non-magnetic steel insert product to be cut. Furthermore, by installing pressure sensors 23 on the clamping parts 22, the clamping pressure can be monitored, and the monitored data can be sent to the controller 14. This facilitates the intelligent control of the tightness of the clamping and fixing of the non-magnetic steel insert product, which not only improves the stability of the product cutting and processing, but also avoids damage to the product due to excessive clamping force.

[0027] The top of the upper seat 1 is uniformly fixed with a horizontal longitudinal adjustment housing 10. A horizontal transverse adjustment housing 12 is slidably connected between adjacent horizontal longitudinal adjustment housings 10. A motor 9 is fixed on one side of the horizontal transverse adjustment housing 12 and one end of the horizontal longitudinal adjustment housing 10. A worm 19, a worm wheel 20, a lead screw 16 and a nut seat 17 are installed in sequence inside the horizontal transverse adjustment housing 12 and the horizontal longitudinal adjustment housing 10. A pulse generator 11 is welded on the nut seat 17.

[0028] In use, after the corresponding motors 9 on the horizontal longitudinal adjustment housing 10 and the horizontal transverse adjustment housing 12 are started, they will first drive the worm 19 connected to it to move, and then drive the worm wheel 20 that matches the worm 19 to move. Only then can the lead screw 16 be driven to rotate and the nut seat 17 threaded on the lead screw 16 to slide. In addition, by adding the transmission mechanism composed of the worm 19 and the worm wheel 20, based on the self-locking effect of the worm wheel 20 driving the worm 19 to move in the opposite direction, it can be ensured that the lead screw 16 can be locked after the motor 9 stops. This helps to prevent the lead screw 16 from loosening and moving and improves the machining accuracy.

[0029] The output end of the pulse generator 11 is provided with a wire cutting electrode 13. The bottom of the pulse generator 11 is sequentially equipped with a positioning tube 24 and a limiting cylinder 6 that match the wire cutting electrode 13. The outer wall of the positioning tube 24 is sequentially equipped with a horizontal longitudinal laser range sensor 4 and a horizontal transverse laser range sensor 7 that match the upper top seat 1.

[0030] Two horizontal and vertical adjustment housings 10 are provided, and the top of the horizontal and vertical adjustment housing 10 and the upper top seat 1 are welded together.

[0031] The worm gear 19 is connected to the output end of the motor 9, and the lead screw 16 and the worm wheel 20 are welded together.

[0032] Nut seat 17 is threaded onto lead screw 16;

[0033] In use, by sequentially installing a horizontal longitudinal laser rangefinder 4 and a horizontal transverse laser rangefinder 7, which are matched with the upper top seat 1, on the outer wall of the positioning tube 24, when the drive mechanism inside the horizontal longitudinal adjustment housing 10 and the horizontal transverse adjustment housing 12 controls the movement of the wire cutting electrode 13, the horizontal longitudinal laser rangefinder 4 and the horizontal transverse laser rangefinder 7 can intelligently monitor the horizontal longitudinal distance between the positioning tube 24 and the upper top seat 1 and the horizontal transverse distance between the positioning tube 24 and the upper top seat 1, respectively, and then send the monitored data to the controller 14. This facilitates the intelligent calculation of the horizontal longitudinal and horizontal transverse cutting positions of the monitoring wire cutting electrode 13, realizing intelligent and high-precision cutting processing.

[0034] The four corners at the bottom of the lower workbench 2 are all fitted with anti-slip rubber feet 3;

[0035] Both the positioning tube 24 and the limiting cylinder 6 are hollow structures. The positioning tube 24 and the pulse generator 11, as well as the limiting cylinder 6 and the positioning tube 24, are connected by screws to form a disassembly and installation structure.

[0036] A guide slide rod 8 is welded to one end of the horizontal adjustment housing 12, and a guide slide groove 15 that is slidably connected to the guide slide rod 8 is provided on the upper top seat 1, which improves the stability of the horizontal adjustment housing 12 when it moves.

[0037] Both the horizontal adjustment housing 12 and the horizontal longitudinal adjustment housing 10 are equipped with slide rails 18 that match the nut seat 17.

[0038] In use, according to this embodiment: First, an external power supply is connected. The user can place the non-magnetic steel insert product to be cut on the non-magnetic steel insert fixing base 5. Then, the two symmetrically distributed telescopic cylinders 21 are activated to change the distance between the two clamping members 22, thereby clamping and fixing the non-magnetic steel insert product to be cut. Furthermore, by installing pressure sensors 23 on the clamping members 22, the clamping pressure can be monitored, and the monitored data is sent to the controller 14. This facilitates intelligent control of the tightness of the clamping and fixing of the non-magnetic steel insert product, which not only improves the stability of the product cutting process but also avoids damage to the product due to excessive clamping force. On the other hand, the horizontal longitudinal adjustment housing 10 and the horizontal transverse adjustment housing 1... After the motor 9 on the 2nd plate starts, it will first drive the worm 19 connected to it to move, and then drive the worm wheel 20 that matches the worm 19 to move. Only then can it drive the lead screw 16 to rotate and the nut seat 17 threaded on the lead screw 16 to slide. In addition, by adding a transmission mechanism consisting of worm 19 and worm wheel 20, based on the self-locking effect of the worm wheel 20 driving the worm 19 to move in the opposite direction, it can be ensured that the lead screw 16 can be locked after the motor 9 stops. This helps to avoid the problem of the wire cutting head electrode 13 shifting due to the loosening and movement of the lead screw 16, and improves the processing accuracy. At the same time, by installing horizontal and longitudinal laser range sensors that match the upper top seat 1 on the outer wall of the positioning tube 24, the overall process is completed. The laser rangefinder 4 and the horizontal-lateral laser rangefinder 7 enable the drive mechanism inside the horizontal-vertical adjustment housing 10 and the horizontal-lateral adjustment housing 12 to control the movement of the wire cutting electrode 13. The horizontal-vertical laser rangefinder 4 and the horizontal-lateral laser rangefinder 7 can intelligently monitor the horizontal-vertical distance between the positioning tube 24 and the upper top seat 1, and the horizontal-lateral distance between the positioning tube 24 and the upper top seat 1, respectively. The monitored data is then sent to the controller 14, facilitating its intelligent calculation of the horizontal-vertical and horizontal-lateral cutting positions of the wire cutting electrode 13, thus achieving intelligent and high-precision cutting processing. Furthermore, by sequentially installing a positioning device matching the wire cutting electrode 13 at the bottom of the pulse generator 11... The tail of the wire cutting electrode 13 passes through the positioning tube 24 and the limiting cylinder 6 to perform the cutting operation. This can prevent the wire cutting electrode 13 from deviating and avoid the problem of the slender wire cutting electrode 13 deviating to the side under the influence of wind. In addition, the sliding guide formed by the guide slide rod 8 and the guide slide groove 15 improves the smoothness of the horizontal longitudinal adjustment housing 10 when the internal drive mechanism drives the horizontal transverse adjustment housing 12 to move automatically along the horizontal longitudinal direction. Furthermore, by setting the positioning tube 24 and the pulse generator 11 and the limiting cylinder 6 and the positioning tube 24 to be connected by screws to form a disassembly and installation structure, it is easy to independently disassemble and maintain the limiting cylinder 6 and the positioning tube 24.

Claims

1. A precision anti-offset wire cutting device for non-magnetic steel inserts, characterized in that, The system includes an upper top seat (1), a lower worktable (2) welded to the bottom of the upper top seat (1), a non-magnetic steel insert fixing seat (5) mounted on the top of the lower worktable (2) by screws, telescopic cylinders (21) fixed on both sides of the non-magnetic steel insert fixing seat (5), a clamping member (22) connected to the output end of the telescopic cylinder (21), and a pressure sensor (23) mounted on the clamping member (22), a controller (14) mounted on the outer wall of the upper top seat (1), and horizontal longitudinal adjustment housings (10) uniformly fixed at the top of the interior of the upper top seat (1), with horizontal transverse adjustment housings (12) slidably connected between adjacent horizontal longitudinal adjustment housings (10), and one side of the horizontal transverse adjustment housing (12) A motor (9) is fixed to one end of both the side and the horizontal longitudinal adjustment housing (10). A worm (19), a worm wheel (20), a lead screw (16), and a nut seat (17) are installed in sequence inside the horizontal transverse adjustment housing (12) and the horizontal longitudinal adjustment housing (10). A pulse generator (11) is welded on the nut seat (17). A wire cutting electrode (13) is provided at the output end of the pulse generator (11). A positioning tube (24) and a limiting cylinder (6) matching the wire cutting electrode (13) are installed in sequence at the bottom of the pulse generator (11). A horizontal longitudinal laser rangefinder (4) and a horizontal transverse laser rangefinder (7) matching the upper top seat (1) are installed in sequence on the outer wall of the positioning tube (24).

2. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: The lower workbench (2) has anti-slip rubber feet (3) attached to the four corners at the bottom.

3. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: Two horizontal and vertical adjustment housings (10) are provided, and the top of the horizontal and vertical adjustment housings (10) and the upper top seat (1) are welded together.

4. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: The worm (19) is connected to the output end of the motor (9), and the lead screw (16) and the worm wheel (20) are welded together.

5. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: The nut seat (17) is threaded onto the lead screw (16).

6. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: The positioning tube (24) and the limiting cylinder (6) are both hollow structures. The positioning tube (24) and the pulse generator (11), as well as the limiting cylinder (6) and the positioning tube (24) are connected by screws to form a disassembly and installation structure.

7. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: One end of the horizontal adjustment housing (12) is welded with a guide slide rod (8), and the upper top seat (1) is provided with a guide slide groove (15) that is slidably connected to the guide slide rod (8).

8. The precision anti-offset wire cutting equipment for non-magnetic steel inserts according to claim 1, characterized in that: Both the horizontal lateral adjustment housing (12) and the horizontal longitudinal adjustment housing (10) are equipped with slide rails (18) that match the nut seat (17).

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