Enhanced solid welding wire

Abstract

The utility model relates to the field of welding wires, and discloses an enhanced solid welding wire which comprises a welding wire core body, a copper plating layer is arranged on the outer side of the welding wire core body, a plurality of sets of combustion-supporting welding flux are arranged on the outer side of the copper plating layer, the multiple sets of combustion-supporting welding flux are annularly arranged and surround the outer side of the copper plating layer, an outer layer is arranged on the outer side of the combustion-supporting welding flux, and the outer layer is arranged on the outer side of the outer layer. According to the reinforced solid welding wire, the alloy layer and the wear-resistant and corrosion-resistant layer are additionally arranged, so that the solid welding wire has excellent comprehensive mechanical properties, high strength and wear resistance, and the overall toughness, plasticity, strength and hardness of the solid welding wire are greatly enhanced; and the anti-corrosion performance and the anti-oxidation effect of the solid welding wire are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of welding wire, specifically an enhanced solid core welding wire. Background Technology

[0002] Welding wire is a metal wire used in welding, either as filler metal or simultaneously as a conductive electrode. In gas welding and tungsten inert gas (TIG) welding, the welding wire serves as filler metal; in submerged arc welding, electroslag welding, and other gas metal arc welding, it acts as both filler metal and a conductive electrode. Currently, commercially available gas-shielded copper-plated solid welding wires have poor overall performance in terms of strength, hardness, and toughness, making them prone to breakage during use and resulting in a short service life that fails to meet market and user demands. Therefore, we have proposed an enhanced solid welding wire. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides an enhanced solid welding wire that solves the aforementioned problems.

[0005] (II) Technical Solution

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solution: an enhanced solid welding wire, comprising a welding wire core, a copper plating layer disposed on the outer side of the welding wire core, a plurality of sets of combustion-supporting flux disposed on the outer side of the copper plating layer, the plurality of sets of combustion-supporting flux being arranged in a ring around the outer side of the copper plating layer, an outer layer disposed on the outer side of the combustion-supporting flux, and the welding wire core being made of titanium alloy ingot.

[0007] Preferably, multiple sets of recessed grooves are equidistantly formed on the outer wall surface of the welding wire core.

[0008] Preferably, the copper plating layer has an integrally formed recessed groove at the position corresponding to the recessed groove, and the recessed groove is in contact with the inner wall of the copper plating layer.

[0009] Preferably, the outer side of the copper plating layer is integrally formed with multiple sets of outer protrusions, and the combustion-supporting flux is disposed in the gap between two adjacent outer protrusions. This allows the combustion-supporting flux to adhere firmly to the outer side of the copper plating layer, and the equidistant arrangement allows the combustion-supporting flux to fully support combustion.

[0010] Preferably, the outer layer includes an alloy layer and a corrosion-resistant and wear-resistant layer. The alloy layer is disposed on the outside of the multiple sets of combustion-supporting fluxes, and the corrosion-resistant and wear-resistant layer is disposed on the outside of the alloy layer.

[0011] Preferably, the corrosion-resistant and wear-resistant layer includes a corrosion-resistant layer and a wear-resistant layer, wherein the corrosion-resistant layer is disposed on the outside of the alloy layer, and the wear-resistant layer is disposed on the outside of the corrosion-resistant layer.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides an enhanced solid welding wire with the following advantages:

[0014] 1. This reinforced solid welding wire, by adding an alloy layer and a wear-resistant and corrosion-resistant layer, enables the solid welding wire to have excellent comprehensive mechanical properties, high strength, and wear resistance. It significantly enhances the overall toughness, plasticity, strength, and hardness of the solid welding wire, and greatly improves its corrosion resistance and oxidation resistance.

[0015] 2. The reinforced solid welding wire, with its multiple sets of recessed grooves, increases the rigidity of the device when bent, making it less prone to breakage.

[0016] 3. This reinforced solid core welding wire, by adding recessed grooves, enables the copper plating layer to be adhered more stably. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 for Figure 1 A magnified view of part A in the diagram.

[0019] In the diagram: 1. Welding wire core; 2. Recessed groove; 3. Copper plating layer; 4. Arc-shaped protrusion; 5. Outer protrusion; 6. Combustion-supporting flux; 7. Alloy layer; 8. Corrosion-resistant layer; 9. Wear-resistant layer. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 An enhanced solid welding wire includes a welding wire core 1, a copper plating layer 3 on the outside of the welding wire core 1, and multiple sets of combustion-supporting flux 6 arranged in a ring around the outside of the copper plating layer 3. An outer layer is provided outside the combustion-supporting flux 6. The welding wire core 1 is made of titanium alloy ingot. This device is installed in the thermal spraying unit of the wire feeder and fed into the welding gun for thermal spraying of the workpiece. Using this solid welding wire, the generated arc becomes a concentrated arc, and a droplet transfer can be reliably achieved during a pulse current period.

[0022] Furthermore, multiple sets of recessed grooves 2 are equidistantly formed on the outer wall surface of the welding wire core 1. The arrangement of multiple sets of recessed grooves 2 can increase the rigidity of the device when it is bent, making it less likely to break.

[0023] Furthermore, the copper plating layer 3 has an integrally formed recessed groove 2 at the position corresponding to the recessed groove 2. The recessed groove 2 is attached to the inner wall of the copper plating layer 3. By adding the recessed groove 2, the copper plating layer 3 can be adhered more stably.

[0024] Furthermore, the outer side of the copper plating layer 3 is integrally formed with multiple sets of outer protrusions 5, and the combustion-supporting flux 6 is placed in the gap between two adjacent outer protrusions 5. This allows the combustion-supporting flux 6 to adhere firmly to the outer side of the copper plating layer 3, and the equidistant arrangement allows the combustion-supporting flux 6 to fully support combustion.

[0025] Furthermore, the outer layer includes an alloy layer 7 and a corrosion-resistant and wear-resistant layer. The alloy layer 7 is disposed on the outside of the multiple sets of combustion-supporting flux 6, and the corrosion-resistant and wear-resistant layer is disposed on the outside of the alloy layer 7. By adding the alloy layer 7 and the wear-resistant and corrosion-resistant layer, the solid welding wire can have excellent comprehensive mechanical properties, high strength, and wear resistance, greatly enhancing the overall toughness, plasticity, strength, and hardness of the solid welding wire, and significantly improving the corrosion resistance and oxidation resistance of the solid welding wire.

[0026] Furthermore, the corrosion-resistant and wear-resistant layer includes a corrosion-resistant layer 8 and a wear-resistant layer 9. The corrosion-resistant layer 8 is disposed on the outside of the alloy layer 7, and the wear-resistant layer 9 is disposed on the outside of the corrosion-resistant layer 8.

[0027] Working principle: This device is installed in the thermal spraying unit of the wire feeder and fed into the welding gun to perform thermal spraying on the workpiece. The electric arc generated by the solid welding wire becomes a concentrated electric arc, and a droplet transfer can be reliably achieved during a pulse current period.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reinforced solid welding wire, comprising a welding wire core (1), characterized in that, The outer side of the welding wire core (1) is provided with a copper plating layer (3), and the outer side of the copper plating layer (3) is provided with multiple sets of combustion-supporting flux (6). The multiple sets of combustion-supporting flux (6) are arranged in a ring around the outer side of the copper plating layer (3). The outer side of the combustion-supporting flux (6) is provided with an outer layer. The welding wire core (1) is made of titanium alloy ingot.

2. The reinforced solid welding wire according to claim 1, characterized in that: Multiple sets of recessed grooves (2) are equally spaced on the outer wall surface of the welding wire core (1).

3. The reinforced solid welding wire according to claim 1, characterized in that: The copper plating layer (3) has an integrally formed recessed groove (2) at the position corresponding to the recessed groove (2), and the recessed groove (2) is in contact with the inner wall of the copper plating layer (3).

4. The reinforced solid welding wire according to claim 1, characterized in that: The outer side of the copper plating layer (3) is integrally formed with multiple sets of outer protrusions (5), and the combustion-supporting flux (6) is disposed in the gap between two adjacent outer protrusions (5).

5. The reinforced solid welding wire according to claim 1, characterized in that: The outer layer includes an alloy layer (7) and a corrosion-resistant and wear-resistant layer. The alloy layer (7) is disposed on the outside of multiple sets of combustion-supporting flux (6), and the corrosion-resistant and wear-resistant layer is disposed on the outside of the alloy layer (7).

6. The reinforced solid welding wire according to claim 1, characterized in that: The corrosion-resistant and wear-resistant layer includes a corrosion-resistant layer (8) and a wear-resistant layer (9). The corrosion-resistant layer (8) is disposed on the outside of the alloy layer (7), and the wear-resistant layer (9) is disposed on the outside of the corrosion-resistant layer (8).

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