High-weathering-resistant steel flux-cored wear-resistant welding wire device

By introducing a stirring assembly and a filter cartridge into the welding wire assembly, the problems of flux core uniformity and impurity filtration were solved, enabling the production of high-quality welding wire and flexible operation, thereby improving production efficiency.

CN223789774UActive Publication Date: 2026-01-13CHANGZHOU ZHENGYANG WELDING MATERIAL CO LTD
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Patent Information

Application Number
CN202423126376.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-13
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing welding wire equipment has shortcomings in terms of flux uniformity and impurity filtration, as well as insufficient ease of operation and adjustability, which affect welding wire quality and production efficiency.

Method used

The device employs a stirring assembly to thoroughly stir the drug core, a filter cartridge to filter impurities, and an adjustable extrusion column and threaded rod structure to enhance the flexibility and operability of the device.

Benefits of technology

Ensure uniformity of flux core composition, remove impurities, improve welding wire quality, and adjust extrusion pressure and speed according to requirements to improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high weathering resistant steel flux core wear resistant welding wire device which comprises a bottom plate, a back plate is fixedly installed at one end of the top of the bottom plate, an installation block is fixedly installed at the front end of the back plate, an installation seat is fixedly installed on the right side of the installation block, and the bottom of the installation block is fixedly connected to the top of the bottom plate. The bottom of the mounting seat is fixedly mounted at the top of the bottom plate, a flux core storage box is fixedly mounted at the intersection of the mounting seat and the mounting block, the stirring assembly is mounted at the top of the flux core storage box and used for fully stirring a flux core when the flux core wear-resistant welding wire is manufactured, and a groove is formed in the flux core storage box. The flux core can be fully stirred through the stirring assembly, so that the components of the flux core are more uniform, the non-uniform phenomena such as caking of the flux core are avoided, and therefore the overall quality of the flux core is improved, impurities in the flux core can be filtered through the arrangement of the filter cylinder, it is guaranteed that the purity of the flux core entering the extrusion column is high, and the performance and quality of the welding wire are improved.
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Description

Technical Field

[0001] This utility model relates to the field of welding wire equipment technology, specifically to a device for high weather-resistant steel flux-cored wear-resistant welding wire. Background Technology

[0002] On the one hand, the uniformity of the flux core is difficult to guarantee. In the traditional manufacturing process, the flux core is often not fully stirred, which can easily lead to uneven distribution of components. This directly affects the performance and quality of the welding wire. At the same time, the lack of an effective filtration device makes it impossible to remove impurities from the flux core, further reducing the quality of the welding wire.

[0003] On the other hand, the existing equipment lacks ease of operation and adjustability. For example, the operation of the extrusion column is not flexible enough and it is difficult to adjust it according to different needs. In addition, the design of some auxiliary structures is not reasonable enough and cannot adapt well to different production scenarios, resulting in low production efficiency.

[0004] Publication number: CN215885882U. This utility model uses a positioning plate, a threaded cylinder, and a bolt to fix a roller to a turntable. An electric push rod and a fixing block allow the welding wire on the metal interface to move left and right. However, this document does not solve the problems of high resistance and high quality of the flux core.

[0005] In view of this, we have studied and improved the existing structure and its shortcomings, and provided a high weather-resistant steel flux-cored wear-resistant welding wire device in order to achieve a more practical value. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides a device for high weather-resistant steel flux-cored wear-resistant welding wire, which solves the aforementioned problems.

[0008] (II) Technical Solution

[0009] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a high weathering steel flux-cored wear-resistant welding wire device, comprising a base plate, a back plate fixedly installed at one top end of the base plate, an mounting block fixedly installed at the front end of the back plate, and a mounting seat fixedly installed on the right side of the mounting block, wherein the bottom of the mounting block is fixedly connected to the top of the base plate, and the bottom of the mounting seat is fixedly installed on the top of the base plate, and a flux-cored storage box is fixedly installed at the intersection of the mounting seat and the mounting block, further comprising:

[0010] The stirring assembly is installed on top of the flux core storage box to fully stir the flux core when making the flux core wear-resistant welding wire. The inside of the flux core storage box has a groove, in which a filter cartridge is fixedly installed. The filtered flux core enters the extrusion column.

[0011] Preferably, an upper extrusion column is rotatably connected to the right side of the drug core storage box, and a lower extrusion injection is fixedly connected to the right side of the drug core storage box. Both the upper extrusion column and the lower extrusion injection are fitted with die-cast grooves for wires. The ends of the upper extrusion column and the lower extrusion injection away from the drug core storage box are connected to the left side of the connecting plate. A circular handle is rotatably connected to the right side of the connecting plate, and one end of the circular handle is connected to the upper extrusion column and the lower extrusion injection.

[0012] Preferably, the stirring assembly includes a core storage box, a trapezoidal outer shell, a filter cylinder, a cylinder, and spiral blades. The top of the core storage box is fixedly connected to the trapezoidal outer shell, and the inner top wall of the core storage box is fixedly connected to the filter cylinder. The filter cylinder has many holes on its outside, and the inside of the filter cylinder is rotatably connected to the cylinder. The outside of the cylinder is fixedly installed with spiral blades.

[0013] Preferably, a support column is fixedly connected to the top of the cylinder, wherein two sets of stirring columns are staggered at both ends of the outer side of the support column, and scrapers are fixedly connected to the ends of the stirring columns, and a motor is fixedly connected to the top of the support column.

[0014] Preferably, a threaded rod is rotatably connected to the right side of the mounting block, and a slider is sleeved on the outside of the threaded rod. A support column is fixedly connected to the top of the slider, and a fixing column is fixedly connected to the top of the support column. A ring is installed on the top of the fixing column, and a connecting rod is fixedly installed between the two fixing columns.

[0015] Preferably, a disc is rotatably mounted on the outer right end of the mounting block, and three connecting columns are fixedly connected to the right side of the disc, and a second disc is fixedly mounted on the right side of the connecting columns, wherein a turntable is rotatably connected to the right side of the second disc.

[0016] Preferably, an L-shaped rod is fixedly connected to the top side of the mounting block, and a roller is sleeved on the outside of the L-shaped rod. The bottom of the L-shaped rod is a telescopic rod, and the threaded disc at the bottom of the L-shaped rod is rotatably connected to the inside of the mounting block.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a device for high weather-resistant steel flux-cored wear-resistant welding wire, which has the following beneficial effects:

[0019] 1. The stirring assembly can fully stir the flux core, making its composition more uniform. The stirring column and scraper further ensure comprehensive stirring and prevent uneven phenomena such as clumping of the flux core, thereby improving the overall quality of the flux core and laying the foundation for the subsequent production of high-quality wear-resistant welding wire. The filter cartridge can filter impurities in the flux core, ensuring high purity of the flux core entering the extrusion column, which helps to improve the performance and quality of the welding wire.

[0020] 2. The upper extrusion column and the lower extrusion injection are fitted with die-casting grooves for the wire, and are connected and controlled by a ring handle. The operation is convenient, and the extrusion force and speed can be adjusted according to actual needs to ensure stable forming quality of the welding wire. The threaded rod and slider structure on the right side of the mounting block can adjust the position of the support column to adapt to different working requirements, improving the flexibility and operability of the device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the mounting block structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the stirring assembly structure of this utility model.

[0024] In the diagram: 1. Base plate; 2. Mounting base; 3. Mounting block; 4. Back plate; 5. Connecting plate; 6. Core storage box; 7. Trapezoidal shell; 8. Motor; 9. Stirring column; 10. Scraper; 11. Support column; 12. Filter cartridge; 13. Cylinder; 14. Spiral blade; 15. Slider; 16. Threaded rod; 17. Connecting rod; 18. Ring; 19. Disc; 20. Connecting column; 21. Disc II; 22. Turntable; 23. Upper extrusion column; 24. Lower extrusion nozzle; 25. L-shaped rod; 26. Roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 A high weather-resistant steel flux-cored wear-resistant welding wire device includes a base plate 1, a back plate 4 fixedly installed at one top end of the base plate 1, an mounting block 3 fixedly installed at the front end of the back plate 4, and a mounting seat 2 fixedly installed on the right side of the mounting block 3. The bottom of the mounting block 3 is fixedly connected to the top of the base plate 1, and the bottom of the mounting seat 2 is fixedly installed on the top of the base plate 1. A flux-cored wire storage box 6 is fixedly installed at the intersection of the mounting seat 2 and the mounting block 3. The device also includes:

[0027] A stirring assembly is installed on top of the flux core storage box 6 to fully stir the flux core when making the flux core wear-resistant welding wire. The inside of the flux core storage box 6 is provided with a groove, in which a filter cartridge 12 is fixedly installed. The filtered flux core enters the extrusion column.

[0028] Furthermore, an upper extrusion column 23 is rotatably connected to the right side of the core storage box 6, and a lower extrusion injection 24 is fixedly connected to the right side of the core storage box 6. The upper extrusion column 23 and the lower extrusion injection 24 are both fitted with die-cast grooves for the wire. The ends of the upper extrusion column 23 and the lower extrusion injection 24 away from the core storage box 6 are connected to the left side of the connecting plate 5. A circular handle is rotatably connected to the right side of the connecting plate 5, and one end of the circular handle is connected to the upper extrusion column 23 and the lower extrusion injection 24. The upper and lower extrusion injections cause the selected core to be extruded into the welding wire.

[0029] Furthermore, the stirring assembly includes a flux core storage box 6, a trapezoidal outer shell 7, a filter cartridge 12, a cylinder 13, and a spiral blade 14. The top of the flux core storage box 6 is fixedly connected to the trapezoidal outer shell 7, and the inner top wall of the flux core storage box 6 is fixedly connected to the filter cartridge 12. The filter cartridge 12 has many holes on its outside, and the cylinder 13 is rotatably connected inside the filter cartridge 12. The spiral blade 14 is fixedly installed on the outside of the cylinder 13. The stirred flux core powder enters the filter cartridge 12, and the rotation of the spiral blade 14 on the outside of the cylinder 13 causes the flux core powder to be screened, thereby improving the quality of the welding wire.

[0030] Furthermore, a support column 11 is fixedly connected to the top of the cylinder 13, wherein two sets of stirring columns 9 are staggered at both ends of the outer side of the support column 11, and a scraper 10 is fixedly connected to the port of the stirring column 9. A motor 8 is fixedly connected to the top of the support column 11, and the stirring column 9 is installed on the outside of the support column 11, so that the stirring column 9 rotates and drives the scraper 10 to stir the core powder.

[0031] Furthermore, a threaded rod 16 is rotatably connected to the right side of the mounting block 3, and a slider 15 is sleeved on the outside of the threaded rod 16. A support column is fixedly connected to the top of the slider 15, and a fixing column is fixedly connected to the top of the support column. A ring 18 is installed on the top of the fixing column, and a connecting rod 17 is fixedly installed between the two fixing columns. The slider 15 sleeved on the outside of the threaded rod 16 slides outside the threaded rod 16, so that the welding wire is fixed through the ring 18.

[0032] Furthermore, a disc 19 is rotatably mounted on the outer right end of the mounting block 3, and three connecting posts 20 are fixedly connected to the right side of the disc 19. A second disc 21 is fixedly mounted on the right side of the connecting posts 20, and a turntable 22 is rotatably connected to the right side of the second disc 21. The disc 19 and the connecting posts 20 allow the welding wire to be wound into a ball for easy transportation and use.

[0033] Furthermore, an L-shaped rod 25 is fixedly connected to one side of the top of the mounting block 3, and a roller 26 is sleeved on the outside of the L-shaped rod 25. The bottom of the L-shaped rod 25 is a telescopic rod, and the threaded disc at the bottom of the L-shaped rod 25 is rotatably connected to the inside of the mounting block 3. The L-shaped rod 25 extends and retracts inside the mounting block 3, driving the outer sleeved roller 26, so that the welding wire is stretched during the casting process to improve its toughness.

[0034] Working principle: After the motor 8 starts, it drives the support column at the top of the support column 11 to rotate. The support column 11 then drives the cylinder 13 to rotate, and the spiral blades 14 on the outside of the cylinder 13 rotate accordingly. The trapezoidal outer shell 7 on the top of the core storage box 6 is used to add core raw materials. After the core enters the filter cylinder 12, it is stirred while rotating under the action of the spiral blades 14. The stirring process makes the core composition more uniform. At the same time, the holes on the outside of the filter cylinder 12 can filter impurities in the core. The filtered pure core enters the next process. The pure core enters from the core storage box 6 between the upper extrusion column 23 and the lower extrusion injection 24 on the right side. By rotating the handle of the ring 18, the upper extrusion column 23 and the lower extrusion injection 24 are rotated. The upper extrusion column 23 and the lower extrusion injection 24 are both fitted with die-cast grooves for wire. Under the extrusion action of the two extrusion columns, the core is squeezed... Combined with external wires, it gradually forms a flux-cored wear-resistant welding wire. The threaded rod 16 and slider 15 structure on the right side of the mounting block 3 can be adjusted by rotating the threaded rod 16, allowing the slider 15 to move on the threaded rod 16, thereby adjusting the position of the top support of the slider 15. The fixing post and ring 18 at the top of the support can fix or guide the welding wire, and the position can be adjusted according to actual production needs to improve the flexibility of the device. The disc 19, connecting post 20, disc 21 and turntable 22 structure on the right side of the outer side of the mounting block 3 play a role in transmission or auxiliary processing during the production process. The L-shaped rod 25 and roller 26 structure on the top side of the mounting block 3 are designed so that the telescopic rod at the bottom of the L-shaped rod 25 can be adjusted in height by rotating the threaded disc. The roller 26 can guide or assist in the delivery of the welding wire, ensuring the smooth flow of the welding wire during the manufacturing process.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for high weather-resistant steel flux-cored wear-resistant welding wire, comprising a base plate (1), a back plate (4) fixedly installed at one top end of the base plate (1), and a mounting block (3) fixedly installed at the front end of the back plate (4), and a mounting seat (2) fixedly installed on the right side of the mounting block (3), wherein the bottom of the mounting block (3) is fixedly connected to the top of the base plate (1), and the bottom of the mounting seat (2) is fixedly installed on the top of the base plate (1), and a flux-cored storage box (6) is fixedly installed at the intersection of the mounting seat (2) and the mounting block (3), characterized in that: Also includes: Stirring assembly, installed in the top of the core storage tank (6), for making full stirring of the core when making the core wear-resistant welding wire, and the inside of the core storage tank (6) is provided with a groove, and the filter cartridge (12) is fixedly installed in the groove, and the filtered core enters the extrusion column.

2. A high weathering steel flux-cored wear-resistant welding wire device according to claim 1, characterized in that: The right side of the core storage tank (6) is rotatably connected with an upper extrusion column (23), and the right side of the core storage tank (6) is fixedly connected with a lower extrusion column (24), and the outer portions of the upper extrusion column (23) and the lower extrusion column (24) are sleeved with a wire pressing die cavity, and the ends of the upper extrusion column (23) and the lower extrusion column (24) away from the core storage tank (6) are connected to the left side of the connecting plate (5), and the right side of the connecting plate (5) is rotatably connected with a circular ring handle, and one end of the circular ring handle is connected with the upper extrusion column (23) and the lower extrusion column (24).

3. A high weathering steel flux-cored wear-resistant welding wire device according to claim 1, characterized in that: The stirring assembly comprises a core storage tank (6), a trapezoidal shell (7), a filter cartridge (12), a cylinder (13) and a spiral blade (14), and the top of the core storage tank (6) is fixedly connected with the trapezoidal shell (7), and the inner top wall of the core storage tank (6) is fixedly connected with the filter cartridge (12), and a plurality of holes are formed in the outer portion of the filter cartridge (12), and the inner portion of the filter cartridge (12) is rotatably connected with the cylinder (13), and the outer portion of the cylinder (13) is fixedly installed with the spiral blade (14).

4. A high weathering resistance steel flux-cored wear-resistant welding wire device according to claim 3, characterized in that: The top of the cylinder (13) is fixedly connected with a support column (11), wherein two groups of stirring columns (9) are arranged at the outer portions of both ends of the support column (11) in a staggered manner, and the ports of the stirring columns (9) are fixedly connected with scrapers (10), and the top of the support column (11) is fixedly connected with a motor (8).

5. A high weathering resistance steel flux-cored abrasion resistant welding wire device according to claim 1, characterized in that: The right side of the mounting block (3) is rotatably connected with a threaded rod (16), and the outer portion of the threaded rod (16) is sleeved with a sliding block (15), and the top of the sliding block (15) is fixedly connected with a support column, and the top end of the support column is fixedly connected with a fixed column, and the top of the fixed column is provided with a circular ring (18), and a connecting rod (17) is fixedly installed between the two fixed columns.

6. A high weathering resistance steel flux-cored abrasion resistant welding wire device according to claim 1, characterized in that: The outer right end of the mounting block (3) is rotatably installed with a disc (19), and the right side of the disc (19) is fixedly connected with three connecting columns (20), and the right side of the connecting column (20) is fixedly installed with a disc two (21), wherein the right side of the disc two (21) is rotatably connected with a turntable (22).

7. A high weathering resistance steel flux-cored abrasion resistant welding wire device according to claim 1, characterized in that: The top of the mounting block (3) is fixedly connected with an L-shaped rod (25), and the outer portion of the L-shaped rod (25) is sleeved with a roller (26), and the bottom of the L-shaped rod (25) is a telescopic rod, and the threaded disc at the bottom of the L-shaped rod (25) is rotatably connected in the inner portion of the mounting block (3).

Citation Information

Patent Citations

  • Stainless steel flux-cored wear-resistant welding wire device

    CN215885882U