Rotor hot jacket dismounting equipment

Abstract

The utility model relates to the technical field of compressor disassembling equipment, and discloses rotor hot jacket disassembling equipment which comprises a working platform, an inner groove is formed in the working platform, an oil press is arranged in the inner groove, a lower supporting plate is fixed to the working platform, a supporting rod is fixed to the outer side of the surface of the lower supporting plate, and the supporting rod is fixed to the outer side of the surface of the lower supporting plate. A supporting rod is fixed to the lower supporting plate, an upper supporting plate is fixed to the supporting rod, a hydraulic cylinder is fixed to the upper portion of the upper supporting plate, a hydraulic rod is fixed to the output end of the hydraulic cylinder, an ejector rod is fixed to the bottom end of the hydraulic rod, and a positioning tool is arranged on the inner side of the surface of the lower supporting plate. According to the rotor hot jacket disassembling equipment, the pump body needing to be disassembled is placed in the positioning tool, the hydraulic cylinder is started to enable the hydraulic rod to automatically descend, the crankshaft can be rapidly pressed out of the rotor through the ejector rod, the disassembling process is completed, and the disassembling efficiency of the rotor hot jacket is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of compressor disassembly equipment, specifically a rotor heat jacket disassembly device. Background Technology

[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas. It is the heart of a refrigeration system. A compressor mainly consists of a cylinder structure, a transmission structure, and a body structure. The transmission structure is mainly driven by a crankshaft. When disassembling a compressor, the crankshaft and the rotor mounted on the crankshaft need to be removed.

[0003] Currently, after the rotor is heat-shrinked and naturally cooled, the rotor's inner diameter becomes smaller and it has an interference fit with the crankshaft's long shaft. When the hole is restored, a clamping force is generated on the shaft, connecting the two parts and making them difficult to disassemble. Conventional hammering methods will damage the crankshaft and rotor, reducing the efficiency of rotor heat-shrinking disassembly. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a rotor heat jacket disassembly device, which solves the problem of inconvenience in quickly disassembling the rotor heat jacket from the crankshaft during compressor disassembly.

[0006] (II) Technical Solution

[0007] To achieve the aforementioned goal of facilitating the rapid disassembly of the rotor heat jacket from the crankshaft during compressor disassembly, this utility model provides the following technical solution: a rotor heat jacket disassembly device, comprising a working platform, an inner groove formed inside the working platform, a hydraulic press disposed inside the inner groove, a lower support plate fixed on the working platform, a support rod fixed on the outer surface of the lower support plate, an upper support plate fixed on the support rod, a hydraulic cylinder fixed above the upper support plate, a hydraulic rod fixed at the output end of the hydraulic cylinder, an ejector rod fixed at the bottom end of the hydraulic rod, and a positioning fixture disposed on the inner surface of the lower support plate;

[0008] The positioning fixture includes a U-shaped platform, which is fixed to the inner side of the surface of the lower support plate. Slots are provided on both sides of the U-shaped platform. A first unloading support plate is inserted into the slot on one side, and a second unloading support plate is inserted into the slot on the other side. A rotor placement groove is provided on the upper surface of the first and second unloading support plates, and a through hole is provided on the bottom surface of the rotor placement groove.

[0009] Preferably, the rotor placement groove on one side of the No. 1 unloading support plate and the rotor placement groove on one side of the No. 2 unloading support plate are both semi-circular, and the rotor placement grooves on both sides form a circular groove.

[0010] Preferably, the through holes on one side of the No. 1 unloading support plate and the through holes on one side of the No. 2 unloading support plate are both semi-circular, and the through holes on both sides form round holes.

[0011] Preferably, the No. 1 unloading support plate and the No. 2 unloading support plate are arranged symmetrically.

[0012] Preferably, the first unloading support plate and the second unloading support plate are movably connected to the U-shaped platform via slots.

[0013] Preferably, the hydraulic rod, ejector rod, rotor placement slot, and through hole are on the same axis.

[0014] Preferably, the support rods are rectangular in shape and there are four of them, with the four support rods located on the outside of the positioning fixture.

[0015] Compared with the prior art, this utility model provides a rotor heat jacket disassembly device, which has the following beneficial effects:

[0016] 1. This rotor heat sleeve disassembly equipment, by placing the rotor into the rotor placement slot, aligns the crankshaft with the through hole, enabling the hydraulic cylinder to drive the hydraulic rod to automatically align with the bottom of the crankshaft long shaft, and the crankshaft is pressed out of the rotor by the ejector rod. The rotor remains on the rotor placement slot, and the ejected crankshaft falls onto the U-shaped platform through the through hole, completing the disassembly process, thus improving the efficiency of rotor heat sleeve disassembly.

[0017] 2. The rotor heat sleeve disassembly device, after the rotor is placed into the rotor placement slot, makes the hydraulic rod, ejector rod, rotor placement slot and through hole on the same axis. The hydraulic rod drives the ejector rod to move downward to push the crankshaft out of the rotor, so that the crankshaft and rotor are separated. This can automatically push the crankshaft out of the rotor, thereby reducing the occurrence of crankshaft and rotor defects after the rotor heat sleeve is disassembled. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This utility model Figure 1 Enlarged view of a portion of the structure at point A;

[0020] Figure 3 This is a front view of the structure of this utility model;

[0021] Figure 4 This is a side view of the structure of this utility model;

[0022] Figure 5 This is a top view of the structure of this utility model.

[0023] The components include: 1. Working platform; 2. Inner tank; 3. Hydraulic press; 4. Lower support plate; 5. Support rod; 6. Upper support plate; 7. Hydraulic cylinder; 8. Hydraulic rod; 9. Ejector rod; 10. Positioning fixture; 11. U-shaped table; 12. Slot; 13. No. 1 unloading support plate; 14. No. 2 unloading support plate; 15. Rotor placement slot; 16. Through hole. Detailed Implementation

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0025] Please see Figure 1-5 This utility model provides a rotor heat jacket disassembly device, including a working platform 1, an inner groove 2 is opened inside the working platform 1, a hydraulic press 3 is arranged inside the inner groove 2, a lower support plate 4 is fixed on the working platform 1, a support rod 5 is fixed on the outer surface of the lower support plate 4, an upper support plate 6 is fixed on the support rod 5, a hydraulic cylinder 7 is fixed above the upper support plate 6, a hydraulic rod 8 is fixed at the output end of the hydraulic cylinder 7, an ejector rod 9 is fixed at the bottom end of the hydraulic rod 8, and a positioning fixture 10 is arranged on the inner surface of the lower support plate 4.

[0026] The positioning fixture 10 includes a U-shaped platform 11, which is fixed to the inner side of the surface of the lower support plate 4. Slots 12 are provided on both sides of the U-shaped platform 11. A first unloading support plate 13 is inserted into the slot 12 on one side, and a second unloading support plate 14 is inserted into the slot 12 on the other side. A rotor placement groove 15 is provided on the upper surface of the first unloading support plate 13 and the second unloading support plate 14. A through hole 16 is provided on the bottom surface of the rotor placement groove 15. By inserting the first unloading support plate 13 and the second unloading support plate 14 into the slots 12 on both sides of the U-shaped platform 11, the pump body to be disassembled is taken out, and the rotor is placed into the rotor placement groove 15 so that the crankshaft is aligned with the through hole 16 so that the crankshaft can be automatically pushed out of the rotor later.

[0027] Furthermore, the rotor placement groove 15 on one side of the first unloading support plate 13 and the rotor placement groove 15 on one side of the second unloading support plate 14 are both semi-circular, forming a circular groove on both sides, which makes it easy to put the rotor into the rotor placement groove 15 so that the crankshaft can be ejected later.

[0028] Furthermore, the through holes 16 on one side of the No. 1 unloading support plate 13 and the through holes 16 on one side of the No. 2 unloading support plate 14 are both semi-circular, and the through holes 16 on both sides form round holes, so that the crankshaft after being ejected can fall down through the through holes 16.

[0029] Furthermore, the No. 1 unloading support plate 13 and the No. 2 unloading support plate 14 are symmetrically arranged. When the ejector rod 9 ejects the crankshaft, the No. 1 unloading support plate 13 and the No. 2 unloading support plate 14 are subjected to downward pressure, which facilitates the rotor to be supported and fixed through the No. 1 unloading support plate 13 and the No. 2 unloading support plate 14 on both sides.

[0030] Furthermore, the first unloading support plate 13 and the second unloading support plate 14 are movably connected to the U-shaped platform 11 through the slot 12. By moving the first unloading support plate 13 and the second unloading support plate 14 laterally, the first unloading support plate 13 and the second unloading support plate 14 can drive the rotor to move and align the rotor with the ejector rod 9.

[0031] Furthermore, the hydraulic rod 8, ejector rod 9, rotor placement slot 15, and through hole 16 are on the same axis. After the rotor is placed into the rotor placement slot 15, by making the hydraulic rod 8, ejector rod 9, rotor placement slot 15, and through hole 16 on the same axis, the hydraulic rod 8 drives the ejector rod 9 to move downward to eject the crankshaft from the rotor, thereby separating the crankshaft from the rotor. This allows the crankshaft to be automatically ejected from the rotor, reducing the occurrence of crankshaft and rotor defects after the rotor heat jacket is disassembled.

[0032] Furthermore, there are four rectangular support rods 5 located on the outside of the positioning fixture 10. The four support rods 5 can support and fix the upper support plate 6, so that the upper support plate 6 can support and fix the hydraulic cylinder 7.

[0033] In use, the No. 1 unloading support plate 13 and the No. 2 unloading support plate 14 are inserted into the slots 12 on both sides of the U-shaped platform 11, so that the rotor placement slots 15 on both sides of the No. 1 unloading support plate 13 and the No. 2 unloading support plate 14 form circular slots, and the through holes 16 on both sides form circular holes. Then, the pump body to be disassembled is taken out, and the rotor is placed into the rotor placement slot 15, so that the crankshaft is aligned with the through hole 16, and the rotor, crankshaft, ejector rod 9, rotor placement slot 15 and through hole 16 are on the same axis. The hydraulic cylinder 7 is activated, so that the hydraulic cylinder 7 can drive the hydraulic rod 8 to automatically align with the bottom of the crankshaft long shaft, and the crankshaft is pressed out of the rotor through the ejector rod 9. During this process, the rotor remains on the rotor placement slot 15. After being ejected, the crankshaft falls onto the U-shaped platform 11 through the through hole 16, completing the disassembly process and improving the efficiency of rotor heat sleeve disassembly.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotor hot-socket removal apparatus comprising a work platform (1), characterized in that: The inner groove (2) is arranged in the work platform (1), the oil pressure machine (3) is arranged in the inner groove (2), the lower supporting plate (4) is fixed on the work platform (1), the supporting rod (5) is fixed on the surface outer side of the lower supporting plate (4), the upper supporting plate (6) is fixed on the supporting rod (5), the hydraulic cylinder (7) is fixed above the upper supporting plate (6), the hydraulic rod (8) is fixed on the output end of the hydraulic cylinder (7), the ejection rod (9) is fixed on the bottom end of the hydraulic rod (8), and the positioning tool (10) is arranged on the inner side of the surface of the lower supporting plate (4). The positioning tool (10) comprises a U-shaped table (11), the U-shaped table (11) is fixed on the inner side of the surface of the lower supporting plate (4), the two sides of the U-shaped table (11) are provided with insertion grooves (12), a first discharging supporting plate (13) is inserted into the insertion groove (12) on one side, a second discharging supporting plate (14) is inserted into the insertion groove (12) on the other side, the upper side surfaces of the first discharging supporting plate (13) and the second discharging supporting plate (14) are provided with rotor placing grooves (15), and the inner bottom surfaces of the rotor placing grooves (15) are provided with through holes (16).

2. A rotor hot sleeve removal apparatus according to claim 1, wherein: The rotor placing grooves (15) on one side of the first discharging supporting plate (13) and the rotor placing grooves (15) on one side of the second discharging supporting plate (14) are semicircular, and the two rotor placing grooves (15) form a circular groove.

3. A rotor hot sleeve removal apparatus according to claim 1, wherein: The through holes (16) on one side of the first discharging supporting plate (13) and the through holes (16) on one side of the second discharging supporting plate (14) are semicircular, and the two through holes (16) form a circular hole.

4. A rotor hot sleeve removal apparatus according to claim 1, wherein: The first discharging supporting plate (13) and the second discharging supporting plate (14) are symmetrically arranged.

5. A rotor hot sleeve removal apparatus as claimed in claim 1, wherein: The first discharging supporting plate (13) and the second discharging supporting plate (14) are movably inserted into the U-shaped table (11) through the insertion grooves (12).

6. A rotor hot sleeve removal apparatus as claimed in claim 1, wherein: The hydraulic rod (8), the ejection rod (9), the rotor placing grooves (15) and the through holes (16) are on the same axis.

7. A rotor hot sleeve removal apparatus as claimed in claim 1, wherein: The supporting rods (5) are arranged in a rectangular shape and have four supporting rods (5) located outside the positioning tool (10).

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