Universal tool jig

By setting concentric mounting holes and supports on the tooling fixture base, the problem of insufficient adaptability of existing fixtures is solved, enabling rapid adjustment and measurement of various sizes and specifications, and improving production efficiency.

CN223789964UActive Publication Date: 2026-01-13CHANGSHA YITE FLUID TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423217810.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-13
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing tooling fixtures are limited to a single specification and cannot accommodate the processing of sub-parts of different sizes. This results in a significant amount of time being spent on adjustment and measurement each time a fixture is changed, which affects production efficiency.

Method used

Design a universal tooling fixture that adapts to various mounting window sizes by setting mounting holes on the base. The mounting holes are designed to be concentric with the mounting window of the mounting plate, so only the center position needs to be positioned and adjusted, reducing adjustment and measurement time.

Benefits of technology

It improves production efficiency, reduces the time required for fixture replacement and adjustment, is compatible with various support bodies, and enhances processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223789964U_ABST
    Figure CN223789964U_ABST
Patent Text Reader

Abstract

The utility model discloses a universal tool jig. The universal tool jig comprises a base, a supporting body and a connecting piece. Wherein the base is provided with a mounting hole site; at least one part of the support body is detachably connected with the mounting hole site; a mounting window for accommodating a workpiece is formed in the top of the support body, and the mounting hole site and the mounting window are concentric; the connecting piece is connected with the base and the working table respectively, and the base can be detachably fixed on the working table through the connecting piece. According to the universal tool jig, the mounting hole site is formed in the base, supporting bodies with various mounting window sizes can be mounted in a matched mode, the mounting window of the supporting body mounted in the mounting hole site and the mounting hole site are in the same circle, and before machining treatment, only the circle center position of the mounting hole site needs to be positioned and adjusted, so that the machining efficiency is improved, and the machining cost is reduced. In other words, after the support body is installed, the support body is in a same circle shape, the installation window is concentric in position after a workpiece is placed, and therefore the base can be matched with various support bodies, time spent on adjustment and measurement is shortened, and production efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a general-purpose tooling fixture, belonging to the field of tooling fixture technology. Background Technology

[0002] In the production and assembly of precision components, the precision of the fit between various sub-components plays a crucial role. To ensure more stable product performance, some sub-components are often precision-machined using mechanical equipment before product assembly. Currently, the equipment available on the market is mostly geared towards the general public, and the tooling and fixtures provided are relatively limited in specifications, only suitable for processing sub-components of specific sizes. Different fixtures must be customized for sub-components of different sizes. Typically, one machine will handle the processing needs of multiple sub-components. When processing one product is completed and another sub-component needs to be processed, we must change to a new set of fixtures and reposition the components.

[0003] In actual assembly, a suitable fixture is selected based on the workpiece being machined, such as the outer diameter of the valve core. Because the valve core requires high dimensional accuracy for machining, a significant amount of time is spent on adjustment and measurement after each fixture change, greatly impacting production efficiency. There is an urgent need for a universal tooling fixture to reduce the time spent on fixture changes. Utility Model Content

[0004] To address the shortcomings of the existing technology, the purpose of this utility model is to provide a universal tooling fixture. By setting mounting holes on the base, it can accommodate supports with various mounting window sizes. The mounting window of the support installed in the mounting hole is circular with the mounting hole. Before processing, only the center position of the mounting hole needs to be positioned and adjusted. That is, after the support is installed, it is also circular, and the position of the mounting window after the workpiece is placed is also centered. Therefore, the base can accommodate various supports, reducing the time spent on adjustment and measurement, and effectively improving production efficiency.

[0005] To achieve the above objectives, this utility model provides a general-purpose tooling fixture, comprising:

[0006] A base, wherein the base is provided with mounting holes;

[0007] The support body, at least a portion of which is detachably connected to the mounting hole; the top of the support body is provided with a mounting window for accommodating the workpiece, and the mounting hole and the mounting window are concentric;

[0008] A connector is provided, which is connected to the base and the worktable respectively, and the connector is capable of detachably fixing the base to the worktable.

[0009] Furthermore, as a more preferred embodiment of this utility model, the support body includes:

[0010] The support body has a rotating plane on at least one side;

[0011] A threaded connection portion is threadedly connected to the mounting hole; the rotating plane can be clamped and rotated between itself and the other side of the support body, so that the threaded connection portion can rotate into and out of the mounting hole thread.

[0012] Furthermore, as a more preferred embodiment of this utility model, the outer edge of the mounting hole is provided with a positioning and mounting step portion adapted to the main body of the support body. The surface of the positioning and mounting step portion is provided with at least one semi-circular protrusion, and the bottom of the main body of the support body is provided with a semi-circular groove adapted to the at least one semi-circular protrusion, so that when the support body is screwed into the mounting hole, the at least one semi-circular protrusion can be positioned and locked into the semi-circular groove.

[0013] Furthermore, as a more preferred embodiment of this utility model, the connector includes at least one bolt and a nut mounted on the at least one bolt, the base is provided with a connecting groove for the bolt to pass through, the head of the bolt can be engaged in the T-slot of the workbench, and the tail of the bolt can pass through the connecting groove and then connect with the nut.

[0014] Furthermore, as a more preferred embodiment of this utility model, the connector includes an electric magnetic chuck, a battery for supplying power to the electric magnetic chuck, and a button for controlling the switch of the circuit magnetic chuck; the bottom of the base is provided with a magnetic mounting groove for mounting the electric magnetic chuck, and the electric magnetic chuck is installed in the magnetic mounting groove; the base is provided with a power mounting groove for mounting the battery, and the battery is installed in the power mounting groove; the button is installed on the surface of the base, and the button is electrically connected to the electric magnetic chuck and the battery respectively.

[0015] Furthermore, as a more preferred embodiment of this utility model, it also includes a workpiece size measuring component. A measuring groove is provided on one side of the base, and a slide rail is provided in the measuring groove. The surface of the measuring groove is provided with a scale. The workpiece size measuring component is slidably connected to the slide rail. The initial end of the measuring groove is at the 0-scale position. The workpiece can be clamped between the initial end of the measuring groove and the workpiece size measuring component, and the workpiece size can be observed through the scale.

[0016] Furthermore, as a more preferred embodiment of the present invention, a placement groove for accommodating the support body is provided on one side of the base, and the support body can be installed in the placement groove.

[0017] Furthermore, as a more preferred embodiment of this utility model, the workpiece size measuring component includes a lever disposed on the main body of the workpiece size measuring component. The lever can be moved by internal and external forces, thereby driving the workpiece size measuring component to move.

[0018] Furthermore, as a more preferred embodiment of this utility model, the measuring groove is provided with an inner groove, and when a circular workpiece is placed on the inner groove, the concave sides of the inner groove can abut against the positioning workpiece.

[0019] Furthermore, as a more preferred embodiment of this utility model, the base is provided with connecting grooves on both sides, and the connecting grooves are provided with countersunk openings.

[0020] A universal tooling fixture, by setting mounting holes on the base, can accommodate supports of various mounting window sizes. The mounting window of the support installed in the mounting hole is circular with the mounting hole. Before processing, only the center position of the mounting hole needs to be positioned and adjusted. That is, after the support is installed, it is also circular, and the position of the mounting window after the workpiece is placed is also centered. Therefore, the base can accommodate various supports, reducing the time spent on adjustment and measurement, and effectively improving production efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the general-purpose tooling fixture in the embodiment.

[0022] Figure 2 This is another schematic diagram of the structure of the general-purpose tooling fixture in the embodiment.

[0023] Figure 3 This is a schematic diagram of the general-purpose tooling fixture installed on the workbench in the embodiment.

[0024] Figure label:

[0025] 1-Base, 11-Mounting hole, 111-Positioning and mounting step, 112-Semi-circular protrusion, 12-Connecting groove, 121-Counterhead groove, 13-Power supply mounting groove, 14-Measuring groove, 141-Slide rail, 142-Scale, 143-Inner groove, 15-Placement groove, 2-Support body, 21-Mounting window, 22-Support body main body, 221-Rotating plane, 23-Threaded connection, 3-Connector, 31-Bolt, 32-Nut, 33-Electric magnetic suction component, 4-Workpiece size measuring component, 41-Tuning lever.

[0026] 100 - Work surface, 101 - T-slot. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0028] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.

[0029] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" or "several" means two or more, unless otherwise explicitly specified.

[0031] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0032] Example

[0033] This embodiment aims to address the current issue where, during the actual assembly of cylindrical or annular workpieces, a suitable fixture is selected based on the machined outer diameter. Because the workpieces require high dimensional accuracy, each fixture change necessitates significant time for adjustment and measurement, greatly impacting production efficiency. (Refer to...) Figure 1-3As shown, this embodiment provides a universal tooling fixture. By setting mounting holes 11 on the base 1, it can accommodate and install various sizes of support bodies 2 with mounting windows 21. The mounting windows 21 of the support body 2 installed in the mounting holes 11 are circular with the mounting holes 11. Before processing, only the center position of the mounting holes 11 needs to be positioned and adjusted. That is, after the support body 2 is installed, it is also circular, and the position of the mounting window 21 after the workpiece is placed is also the same center. Therefore, the base 1 can accommodate various support bodies 2, reducing the time spent on adjustment and measurement, and effectively improving production efficiency.

[0034] Reference Figure 1-3 As shown, a general-purpose tooling fixture includes: a base 1, a support 2, and a connector 3. The base 1 has mounting holes 11; at least a portion of the support 2 is detachably connected to the mounting holes 11; the top of the support 2 has a mounting window 21 for accommodating a workpiece, and the mounting holes 11 and the mounting window 21 are concentric; the connector 3 is connected to both the base 1 and a worktable 100, and the connector 3 can detachably fix the base 1 to the worktable 100. For example, a ring-shaped workpiece is placed inside the mounting window 21, and the workpiece is riveted by a machine to create a rounded transition at the chamfer.

[0035] Reference Figure 1-3 As shown, the support body 2 includes a support body 22 and a threaded connection portion 23. At least one side of the support body 22 is provided with a rotating plane 221; the threaded connection portion 23 is threadedly connected to the mounting hole 11; the rotating plane 221 and the other side of the support body 22 can be clamped and rotated, so that the threaded connection portion 23 can rotate into and out of the mounting hole 11.

[0036] Reference Figure 1-3 As shown, the outer edge of the mounting hole 11 is provided with a positioning and mounting step 111 that is adapted to the support body 22. The surface of the positioning and mounting step 111 is provided with at least one semi-circular protrusion 112. The bottom of the support body 22 is provided with a semi-circular groove that is adapted to at least one semi-circular protrusion 112, so that when the support body 2 is screwed into the mounting hole 11, at least one semi-circular protrusion 112 can be positioned and locked into the semi-circular groove.

[0037] Reference Figure 1-3 As shown, the connector 3 includes at least one bolt 31 and a nut 32 mounted on at least one bolt 31. The base 1 is provided with a connecting groove 12 for the bolt 31 to pass through. The head of the bolt 31 can be inserted into the T-slot 101 of the worktable surface 100, and the tail of the bolt 31 can pass through the connecting groove 12 and be connected to the nut 32.

[0038] Reference Figure 1-3As shown, the connector 3 includes an electromagnet 33, a battery for powering the electromagnet 33, and a button for controlling the switch of the electromagnet in the control circuit. The base 1 has a magnetic mounting groove at its bottom for mounting the electromagnet 33, and the electromagnet 33 is installed in the magnetic mounting groove. The base 1 also has a power mounting groove 13 for mounting the battery, and the battery is installed in the power mounting groove 13. A button is mounted on the surface of the base 1, and the button is electrically connected to the electromagnet 33 and the battery, respectively. For example, the electromagnet 33 can be an existing electromagnetic chuck. An electromagnetic chuck utilizes the principle of electromagnetic induction, generating a magnetic field through an energized coil to attract ferromagnetic workpieces. It mainly consists of a coil, an iron core, and a panel. When the coil is energized, the generated magnetic field firmly attracts the workpiece, and when the power is off, the magnetic force disappears, and the workpiece can be easily removed.

[0039] Reference Figure 1-3 As shown, it also includes a workpiece size measuring component 4. A measuring groove 14 is provided on one side of the base 1, and a slide rail 141 is provided on the measuring groove 14. The surface of the measuring groove 14 is provided with a scale 142. The workpiece size measuring component 4 is slidably connected to the slide rail 141. The initial end of the measuring groove 14 is at the 0 scale 142 position. The workpiece can be clamped between the initial end of the measuring groove 14 and the workpiece size measuring component 4, and the workpiece size can be observed through the scale 142. The exemplary slide rail 141 consists of two recessed grooves. The bottom of the workpiece size measuring component 4 is provided with a locking protrusion that matches the two grooves. The locking protrusion is inserted into the groove and can slide along the groove.

[0040] Reference Figure 1-3 As shown, a placement groove 15 for accommodating the support 2 is provided on one side of the base 1, and the support 2 can be installed in the placement groove 15. For example, an elastic lever 151 is provided on one side of the inside of the placement groove 15. When the support 2 is inserted into the placement groove 15, the elastic lever 151 can abut against the support 2 to form a limit. There can be multiple placement grooves 15 to accommodate support 2 of different sizes. When the workpiece size measuring component 4 detects the diameter and length of the workpiece, the appropriate support 2 can be taken out from the corresponding placement groove 15 for use.

[0041] Reference Figure 1-3 As shown, the workpiece size measuring component 4 includes a lever 41 disposed on the main body of the workpiece size measuring component 4. The lever 41 can be moved by internal and external forces, thereby driving the workpiece size measuring component 4 to move.

[0042] Reference Figure 1-3 As shown, the measuring groove 14 is provided with an inner groove 143. When a circular workpiece is placed on the inner groove 143, the concave sides of the inner groove 143 can abut against the workpiece. For example, the inner groove 143 is located between two sliding grooves, and the scale 142 is located near the outer edge of the measuring groove 14.

[0043] Reference Figure 1-3 As shown, the base 1 has connecting slots 12 on both sides, and the connecting slots 12 have countersunk grooves 121.

[0044] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A general-purpose tooling jig, characterized by, The utility model relates to a workpiece size measuring device, including: Base, be provided with mounting hole site; The at least one part of the support body is detachably connected with the mounting hole site; the top of the support body is provided with the mounting window for accommodating the workpiece, and the mounting hole site and the mounting window are concentric; The connecting piece is connected with the base and the workbench surface respectively, and the connecting piece can detachably fix the base on the workbench surface.

2. The universal tooling fixture of claim 1, wherein, The support body includes: The at least one side of the support body is provided with a rotating plane; The threaded connection part is threadedly connected with the mounting hole site; the rotating plane and the other side of the support body can be clamped and rotated, so that the threaded connection part can be screwed into the mounting hole site and unscrewed from the mounting hole site.

3. The universal tooling fixture of claim 2, wherein, The outer edge of the mounting hole site is provided with a positioning installation step part matched with the support body, the surface of the positioning installation step part is provided with at least one semicircular protrusion, and the bottom of the support body is provided with a semicircular groove matched with the at least one semicircular protrusion, so that when the support body is rotated into the mounting hole site, the at least one semicircular protrusion can be positioned and clamped into the semicircular groove.

4. The universal tooling fixture of claim 1, wherein, The connecting piece includes at least one bolt and a nut mounted on the at least one bolt, the base is provided with a connecting groove for the bolt to pass through, the head of the bolt can be clamped into a T-shaped groove of the workbench surface, and the tail of the bolt can pass through the connecting groove and be connected with the nut.

5. The universal tooling fixture of claim 1, wherein, The connecting piece includes a power magnetic attraction piece, a battery for supplying power to the power magnetic attraction piece, and a key part for controlling the switch of the circuit magnetic attraction piece; the bottom of the base is provided with a magnetic attraction installation groove for installing the power magnetic attraction piece, and the power magnetic attraction piece is installed in the magnetic attraction installation groove; the base is provided with a power supply installation groove for installing the battery, and the battery is installed in the power supply installation groove; the surface of the base is provided with the key part, and the key part is electrically connected with the power magnetic attraction piece and the battery respectively.

6. The universal tooling fixture of claim 1, wherein, It also includes a workpiece size measuring piece, one side of the base is provided with a measuring groove, the measuring groove is provided with a sliding rail, and the surface of the measuring groove is provided with a scale; the workpiece size measuring piece is slidably connected with the sliding rail; the initial end of the measuring groove is a 0 scale position, and the workpiece size measuring piece can be clamped between the initial end of the measuring groove and the workpiece size measuring piece, and the size of the workpiece can be observed through the scale.

7. The universal tooling fixture of claim 1 or 6, wherein, One side of the base is provided with a placing groove for accommodating the support body, and the support body can be installed in the placing groove.

8. The universal tooling fixture of claim 6, wherein, The workpiece size measuring piece includes a lever provided on the main body of the workpiece size measuring piece, and the lever can be moved in and out to drive the workpiece size measuring piece to move.

9. The universal tooling fixture of claim 6, wherein, The measuring groove is provided with an inner groove, and when a circular workpiece is placed on the inner groove, the inner recesses on both sides of the inner groove can abut against the positioning workpiece.

10. The universal tooling fixture of claim 4, wherein, Both sides of the base are respectively provided with connecting grooves, and the connecting grooves are provided with countersunk grooves.