Stainless steel wire brush roller with stainless steel roller core

Abstract

The utility model relates to the technical field of metal plate manufacturing, and discloses a stainless steel wire brush roller with a stainless steel roller core, which comprises a stainless steel roller, a first stainless steel shaft head is fixed on the left side of the stainless steel roller, a second stainless steel shaft head is fixed on the right side of the stainless steel roller, and a mounting sleeve is mounted on the outer side of the stainless steel roller. And a stainless steel brush body is fixed on the outer side of the mounting sleeve. According to the stainless steel wire brush roller with the stainless steel roller core, the stainless steel roller core and the stainless steel wire brush are adopted, corrosion and rust are prevented, the service life is long, meanwhile, the outer diameter of the roller core is reduced, the manufacturing cost is reduced, and the material resource and manpower cost in maintenance is greatly saved; and waste is reduced, the output rate of a production line is increased, and the yield is improved. The cost is reduced, the market competitiveness is increased, and the problems that the carbon steel roller core is easy to wear and rust and the nylon wire is not durable are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal plate manufacturing technical field, concretely is a stainless steel roller core stainless steel wire brush roller. BACKGROUND

[0002] With the development of modern society, the demand of various trades for relevant metal plate is more and more big, and the appearance surface requirement of its plate is also higher and higher, so there is this component of brush roller on its production line. Brush roller is mostly used for steel plate, copper base plate, galvanized sheet, aluminum plate surface treatment, and its function is to remove oil stains, rust, polish, clean and the like on the surface of plate. And brush roller can be divided into wear-resistant nylon wire brush roller and stainless steel wire brush roller according to the material of its brush wire, and the wear-resistant nylon wire brush roller is mostly used for removing oil stains, cleaning and the like, and the stainless steel wire brush roller is used for rust removal, deburring, polishing or special treatment to form stripe texture effect on the surface of plate, and also has the function of wear-resistant nylon wire brush roller. With the technology improvement and development of metal plate production line, the application of brush roller is more and more extensive, and the stainless steel brush roller is most widely used in the metal plate industry. Therefore, the market demand for it is more and more, and the quality, maintenance period and maintenance cost are also improved accordingly. In order to meet the requirements of less investment, long maintenance period and low maintenance cost, the quality of the brush roller is required to have high wire density on the surface, and the brush roller is not easy to drop hair, wear-resistant and durable.

[0003] At present, in some metal plate manufacturing enterprises, the surface treatment line mostly uses wear-resistant nylon wire brush roller, which is mainly composed of carbon steel roller core and wear-resistant nylon wire. The initial cost is relatively low, but from the long-term development of production line, the carbon steel roller core is easy to wear and rust, and the nylon is not durable, so the whole roller needs to be replaced in time when it expires, and therefore the maintenance period is short and the maintenance cost is high. The wear-resistant and durable. Consequently, the maintenance personnel cost is increased, and therefore the plate cost is also increased, so that the competitiveness of the plate in the market is reduced, which brings certain disturbance to the development of enterprises.

[0004] Now, a new type of stainless steel roller core stainless steel wire brush roller is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a stainless steel roller core stainless steel wire brush roller to solve the problems of easy wear and rust of carbon steel roller core and poor durability of nylon wire in the background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a stainless steel roller core stainless steel wire brush roller, which comprises a stainless steel roller, a stainless steel shaft head one is fixed to the left side of the stainless steel roller, a stainless steel shaft head two is fixed to the right side of the stainless steel roller, an installation sleeve is installed on the outside of the stainless steel roller, and a stainless steel brush body is fixed to the outside of the installation sleeve.

[0007] As a further technical scheme of the utility model, the stainless steel shaft head one and the stainless steel shaft head two are symmetrically arranged about the vertical center line of the stainless steel roller.

[0008] As a further technical scheme of the utility model, the mounting sleeve is a stainless steel material component.

[0009] As a further technical scheme of the utility model, the stainless steel brush body is provided with a plurality of groups on the outside of the mounting sleeve.

[0010] As a further technical scheme of the utility model, the inside of the two sides of the top end of the stainless steel roller is respectively provided with an inner groove, the inside of the top end of the two sides of the mounting sleeve is respectively provided with a wedge-shaped groove, the two sides of the top end of the stainless steel roller are respectively provided with a hook-shaped wedge-shaped key, and the inner groove, the wedge-shaped groove and the hook-shaped wedge-shaped key are respectively symmetrically arranged about the vertical center line of the mounting sleeve.

[0011] As a further technical scheme of the utility model, the hook-shaped wedge-shaped key is inserted into the inside of the wedge-shaped groove and the inner groove, and the mounting sleeve is connected and fixed between the outside of the stainless steel roller through the inner groove, the wedge-shaped groove and the hook-shaped wedge-shaped key.

[0012] As a further technical scheme of the utility model, the left side of the bottom end of the stainless steel roller is provided with a hanging ring one, a connecting head one is welded and fixed to the top end of the hanging ring one, a threaded connection hole one is formed in the inside of the left side of the bottom end of the stainless steel roller, and the connecting head one is rotationally connected in the threaded connection hole one.

[0013] As a further technical scheme of the utility model, the right side of the bottom end of the stainless steel roller is provided with a hanging ring two, a connecting head two is welded and fixed to the top end of the hanging ring two, a threaded connection hole two is formed in the inside of the right side of the bottom end of the stainless steel roller, and the connecting head two is rotationally connected in the threaded connection hole two.

[0014] Compared with the prior art, the utility model has the advantages that the stainless steel roller core and the stainless steel wire brush not only realize corrosion resistance, wear resistance and long service life, realize convenient replacement of the outside wire brush assembly, and realize convenient hoisting of the stainless steel wire brush roller.

[0015] (1) by setting up stainless steel shaft head one, stainless steel roller, stainless steel brush body, stainless steel shaft head two and mounting sleeve, adopt the structure of stainless steel roller core and stainless steel wire brush, not only anticorrosion and rust prevention, but also long service life, at the same time, reduce the outer diameter size of the roller core, reduce the manufacturing cost, and also greatly save the material and manpower cost in maintenance and maintenance, also reduce waste, increase the output rate of production line, improve the yield, reduce the cost, and increase the market competitiveness;

[0016] (2) through the setting has the stainless steel roller, stainless steel brush body, mounting sleeve, inner groove, wedge groove and hook wedge key, stainless steel roller core and stainless steel wire brush between, through the top two sides two groups of hook wedge key connection fixed, after dismounting hook wedge key, can assist convenient replacement outside stainless steel brush body and mounting sleeve, convenient later maintenance operation;

[0017] (3) through the setting has the stainless steel shaft head one, stainless steel roller, stainless steel shaft head two, hanging ring one, connecting head one, screw thread connection hole one, screw thread connection hole two, connecting head two and hanging ring two, stainless steel roller core stainless steel wire brush roller transfer installation, can be respectively in the bottom end of two sides of stainless steel roller, the connecting head one and the connecting head two of the top fixed hanging ring one and hanging ring two, after corresponding screwing into screw thread connection hole one and screw thread connection hole two, can the hanging ring one and the hanging ring two are installed and fixed on the roller body, through the use of hanging ring one and hanging ring two, the external hoisting equipment can be used to conveniently lift the roller body and transfer installation operation. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the front view sectional structure schematic view of the utility model;

[0019] Figure 2 It is the stainless steel brush body side view structure schematic view of the utility model;

[0020] Figure 3 It is the stainless steel brush body side view structure schematic view of the utility model; Figure 1

[0021] Figure 4 It is the stainless steel roller front view local sectional structure schematic view of the utility model.

[0022] In the drawing: 1, stainless steel shaft head one;2, stainless steel roller;3, stainless steel brush body;4, stainless steel shaft head two;5, mounting sleeve;6, inner groove;7, wedge groove;8, hook wedge key;9, hanging ring one;10, connecting head one;11, screw thread connection hole one;12, screw thread connection hole two;13, connecting head two;14, hanging ring two. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be apparently and completely described below with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts belong to the range of protection of the utility model.

[0024] Please refer to Figures 1-4 ​The utility model provides a kind of embodiment: a stainless steel roller core stainless steel wire brush roller, including stainless steel roller 2, the left side of stainless steel roller 2 is fixed with stainless steel shaft head one 1, the right side of stainless steel roller 2 is fixed with stainless steel shaft head two 4, the outside of stainless steel roller 2 is equipped with mounting sleeve 5, and the outside of mounting sleeve 5 is fixed with stainless steel brush body 3, stainless steel shaft head one 1 and stainless steel shaft head two 4 about the vertical center line of stainless steel roller 2 symmetrically set, mounting sleeve 5 is stainless steel material component, and stainless steel brush body 3 is provided with multiple groups outside mounting sleeve 5.

[0025] Specifically, as shown in Figure 1 and Figure 2 It is shown that the structure of stainless steel roller core and stainless steel wire brush not only prevents corrosion and rust, but also has long service life, reduces the outer diameter size of roller core, reduces manufacturing cost, greatly saves material and manpower cost in maintenance, reduces waste, increases output rate of production line and improves good product rate. The cost is reduced, and the market competitiveness is increased. When the stainless steel brush roller is manufactured, the shaft head can be directly purchased from the market, cut according to the design drawing, and then finished. The roller is processed by centrifugal casting. During the whole manufacturing process, each component needs to be heat treated as a whole to improve the mechanical properties of the material and prolong the service life of the roller core.

[0026] The inside of the top end of the two sides of stainless steel roller 2 is respectively provided with inner groove 6, the inside of the top end of the two sides of mounting sleeve 5 is respectively provided with wedge-shaped groove 7, the two sides of the top end of stainless steel roller 2 are respectively provided with hook-shaped wedge-shaped key 8, inner groove 6, wedge-shaped groove 7 and hook-shaped wedge-shaped key 8 are respectively symmetrically arranged about the vertical center line of mounting sleeve 5, hook-shaped wedge-shaped key 8 is inserted into the inside of wedge-shaped groove 7 and inner groove 6, and mounting sleeve 5 is connected and fixed between the outside of stainless steel roller 2 through inner groove 6, wedge-shaped groove 7 and hook-shaped wedge-shaped key 8.

[0027] Specifically, as shown in Figures 1-3 After the roller is processed, a key groove is processed at the two ends of the roller according to the design drawing. The key groove is connected with the two ends of the brush body by hook-shaped wedge-shaped key national standard key, plays the role of fixing the brush body, and is convenient for replacing the external brush body assembly.

[0028] The left side of the bottom end of stainless steel roller 2 is provided with hanging ring one 9, and the top end of hanging ring one 9 is welded and fixed with connecting head one 10. The inside of the left side of the bottom end of stainless steel roller 2 is provided with threaded connection hole one 11, connecting head one 10 is rotatably connected in threaded connection hole one 11. The right side of the bottom end of stainless steel roller 2 is provided with hanging ring two 14, and the top end of hanging ring two 14 is welded and fixed with connecting head two 13. The inside of the right side of the bottom end of stainless steel roller 2 is provided with threaded connection hole two 12, and connecting head two 13 is rotatably connected in threaded connection hole two 12.

[0029] Specifically, as shown inFigure 1 and Figure 4 As shown, on both sides of the bottom end of the stainless steel roller 2, the connecting head 10 and connecting head 23, which are fixed at the top of the first hanging ring 9 and the second hanging ring 2 14, can be screwed into the threaded connection hole 11 and the threaded connection hole 22 respectively. Then, the first hanging ring 9 and the second hanging ring 2 14 can be installed and fixed on the roller body. By using the first hanging ring 9 and the second hanging ring 2 14, the roller body can be easily lifted, transferred and installed using external hoisting equipment.

[0030] Working Principle: This utility model adopts a stainless steel roller core and stainless steel wire brush structure, which is not only corrosion-resistant and rust-proof, but also has a long service life. At the same time, the outer diameter of the roller core is smaller. The stainless steel roller core and stainless steel wire brush are connected and fixed by two sets of hook wedge keys 8 on both sides of the top. After removing the hook wedge keys 8, the outer stainless steel brush body 3 and the mounting sleeve 5 can be replaced conveniently. When transferring and installing the stainless steel roller core and stainless steel wire brush roller, the connecting head 10 and connecting head 23 fixed at the top of the hanging ring 1 9 and hanging ring 2 14 can be screwed into the threaded connection hole 1 11 and threaded connection hole 2 12 on both sides of the bottom of the stainless steel roller 2, respectively. Then, using the hanging ring 1 9 and hanging ring 2 14, the roller body can be easily lifted and transferred for installation using external hoisting equipment.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A stainless steel wire brush roll with a stainless steel roll core comprising a stainless steel roll barrel (2), characterized in that: The left side of the stainless steel roller (2) is fixed with a stainless steel shaft head one (1), the right side of the stainless steel roller (2) is fixed with a stainless steel shaft head two (4), the outer side of the stainless steel roller (2) is installed with a mounting sleeve (5), and the outer side of the mounting sleeve (5) is fixed with a stainless steel brush body (3).

2. A stainless steel wire brush roll with a stainless steel roll core as claimed in claim 1, characterized in that: The stainless steel shaft head one (1) and the stainless steel shaft head two (4) are symmetrically arranged about the vertical center line of the stainless steel roller (2).

3. A stainless steel wire brush roll with a stainless steel roll core as claimed in claim 1, characterized in that: The mounting sleeve (5) is a stainless steel component.

4. The stainless steel wire brush roll with a stainless steel roll core according to claim 1, characterized in that: The stainless steel brush body (3) is provided with a plurality of groups on the outer side of the mounting sleeve (5).

5. The stainless steel wire brush roll with a stainless steel roll core according to claim 1, characterized in that: The inner side of the top of the stainless steel roller (2) is provided with an inner groove (6), the inner side of the top of the mounting sleeve (5) is provided with a wedge-shaped groove (7), and the top of the stainless steel roller (2) is provided with a hook-shaped wedge key (8).

6. A stainless steel wire brush roll with a stainless steel roll core as claimed in claim 5, characterized in that: The hook-shaped wedge key (8) is inserted into the wedge-shaped groove (7) and the inner groove (6), and the mounting sleeve (5) is connected and fixed between the outer side of the stainless steel roller (2) through the inner groove (6), the wedge-shaped groove (7) and the hook-shaped wedge key (8).

7. A stainless steel wire brush roll with a stainless steel roll core as claimed in claim 1, characterized in that: The left side of the bottom of the stainless steel roller (2) is provided with a hanging ring one (9), and the top of the hanging ring one (9) is welded and fixed with a connecting head one (10), and the inner side of the left side of the bottom of the stainless steel roller (2) is provided with a threaded connection hole one (11), and the connecting head one (10) is rotatably connected in the threaded connection hole one (11).

8. A stainless steel wire brush roll with a stainless steel roll core as claimed in claim 1, characterized in that: The right side of the bottom of the stainless steel roller (2) is provided with a hanging ring two (14), and the top of the hanging ring two (14) is welded and fixed with a connecting head two (13), and the inner side of the right side of the bottom of the stainless steel roller (2) is provided with a threaded connection hole two (12), and the connecting head two (13) is rotatably connected in the threaded connection hole two (12).

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