Positioning device for transformer processing and manufacturing

Abstract

The utility model relates to the technical field of transformer machining equipment, and discloses a transformer machining and manufacturing positioning device which comprises a horizontal adjusting mechanism, a clamp mechanism is arranged at the top end of the horizontal adjusting mechanism, the horizontal adjusting mechanism comprises a base, and first guide rails are longitudinally and fixedly connected to the middles of the two sides of the top end of the base respectively. First sliding sleeves are slidably mounted on the outer sides of the first guide rails. The modular positioning clamp design is adopted, the modular positioning clamp comprises the assembly disc, the three grooves are formed in the outer side of the top end of the assembly disc at equal angles, the clamping blocks are connected into the grooves in a sliding mode, the top end of each clamping block is arranged in a trapezoid shape, and meanwhile each clamping block can be independently adjusted; each clamping block is a unit which is relatively independent and is easy to replace and adjust, so that compatibility can be realized by adjusting each clamping block station or combining different clamping blocks when the transformer products with different specifications are faced, and the transformer clamping device is relatively convenient to use.

Description

Technical Field

[0001] This utility model relates to the technical field of transformer processing equipment, specifically a transformer processing and manufacturing positioning device. Background Technology

[0002] Positioning devices play a crucial role in the transformer manufacturing process, ensuring the accuracy and stability of various transformer components during processing and assembly. For core positioning, these devices typically consist of a fixed support, positioning fixtures, and a fine-tuning mechanism. The fixed support provides a stable foundation for the entire device, preventing shaking or displacement during positioning.

[0003] The existing positioning devices for transformer processing and manufacturing still have the following problems when in use: Although the positioning devices can be adjusted to a certain extent, when faced with the rapid upgrading of transformer products or products with extremely special specifications, the existing positioning devices may have compatibility issues. For example, new transformers may adopt a completely new core structure, and the existing positioning fixtures may not be directly applicable, requiring a lot of modification or redesign. Utility Model Content

[0004] (a) Technical problems to be solved.

[0005] To address the shortcomings of existing technologies, this utility model provides a transformer processing and manufacturing positioning device, which solves the problems mentioned in the background technology.

[0006] (ii) Technical solution.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a transformer processing and manufacturing positioning device, comprising a horizontal adjustment mechanism, a clamping mechanism at the top of the horizontal adjustment mechanism, the horizontal adjustment mechanism comprising a base, a first guide rail fixedly connected longitudinally to the middle of each side of the top of the base, a first sliding sleeve slidably mounted on the outer side of the first guide rail, the two first sliding sleeves being symmetrically arranged, and the same second guide rail being fixedly connected to one end of the two first sliding sleeves facing each other, the second guide rail being horizontally arranged, and a second sliding sleeve slidably mounted on the outer side of the second guide rail, the clamping mechanism comprising an assembly plate mounted on the top of the second sliding sleeve, three grooves being formed at equal angles on the outer side of the top of the assembly plate, a clamping block being slidably connected in each groove, the top of each clamping block being trapezoidal, and a fastening mechanism being provided at the bottom of the clamping block.

[0008] As a further embodiment of this utility model: the first sliding sleeve and the second sliding sleeve are equipped with an auxiliary positioning mechanism. The auxiliary positioning mechanism includes a first scale fixedly connected to one side of the top of the base. The first scale is parallel to the two first guide rails. The auxiliary positioning mechanism also includes a second scale fixedly connected to the front side of the top of the base. The second scale is parallel to the second guide rail.

[0009] As a further embodiment of this utility model: a strip-shaped groove is provided on the bottom wall of the groove, and the fastening mechanism includes a second connecting bolt fixedly installed in the strip-shaped groove, with a clamping block on the corresponding side of the top of the second connecting bolt fixedly connected.

[0010] As a further improvement of this utility model: each of the four corners of the top of the base is provided with an installation hole, the top center of the second sliding sleeve is fixedly connected to the first connecting bolt, and the center of the upper and lower side walls of the assembly plate is provided with a mating hole for the installation of the first connecting bolt.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, a modular positioning fixture design is adopted, which includes an assembly plate. The top outer side of the assembly plate has three grooves at equal angles. Clamping blocks are slidably connected in the grooves. The top of each clamping block is set in a trapezoidal shape. At the same time, each clamping block can be adjusted independently. That is, each clamping block is a relatively independent and easy-to-replace and adjust unit. In this way, when dealing with transformer products of different specifications, compatibility can be achieved by adjusting the position of each clamping block or different combinations of clamping blocks, which is more convenient.

[0013] 2. In this utility model, a horizontal adjustment mechanism is provided at the bottom of the overall clamping mechanism, which can be stably adjusted horizontally along the guide rail. At the same time, a scale matching the guide rail is provided on the base, so the overall clamping mechanism can be positioned and moved according to the two scales when it moves, which is more convenient. Attached Figure Description

[0014] Figure 1 This is a perspective view of the entire utility model;

[0015] Figure 2 This is a perspective view of a portion of the horizontal adjustment mechanism of this utility model;

[0016] Figure 3 This is a perspective view of another part of the horizontal adjustment mechanism of this utility model;

[0017] Figure 4 This is a perspective view of the clamping mechanism of this utility model.

[0018] In the diagram: 1. Horizontal adjustment mechanism; 2. Clamping mechanism; 11. Base; 12. Mounting hole; 13. First guide rail; 14. First sliding sleeve; 15. Second guide rail; 16. Second sliding sleeve; 17. First connecting bolt; 18. First scale; 19. Second scale; 21. Assembly plate; 22. Groove; 23. Strip groove; 24. Mating hole; 25. Clamping block; 26. Second connecting bolt. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figures 1-4In this embodiment of the utility model, a transformer processing and manufacturing positioning device includes a horizontal adjustment mechanism 1. A clamping mechanism 2 is provided at the top of the horizontal adjustment mechanism 1. The horizontal adjustment mechanism 1 includes a base 11. A first guide rail 13 is longitudinally fixedly connected to the middle of each side of the top of the base 11. A first sliding sleeve 14 is slidably installed on the outer side of the first guide rail 13. The two first sliding sleeves 14 are symmetrically arranged, and the same second guide rail 15 is fixedly connected to one end of each first sliding sleeve 14 facing each other. The second guide rail 15 is horizontally arranged, and a second sliding sleeve 16 is slidably installed on the outer side of the second guide rail 15. The clamping mechanism 2 includes an assembly plate 21 installed on the top of the second sliding sleeve 16. Three grooves are formed at equal angles on the outer side of the top of the assembly plate 21. 22. Each groove 22 has a sliding clamping block 25 connected to it. The top of each clamping block 25 is trapezoidal, and the bottom of the clamping block 25 is equipped with a fastening mechanism. The whole adopts a modular positioning fixture design, which includes an assembly plate 21. The top outer side of the assembly plate 21 has three grooves 22 at equal angles. The clamping blocks 25 are slidably connected to each groove 22. The top of each clamping block 25 is trapezoidal, and each clamping block 25 can be adjusted independently. That is, each clamping block 25 is a relatively independent and easy-to-replace and adjust unit. In this way, when dealing with transformer products of different specifications, compatibility can be achieved by adjusting the position of each clamping block 25 or by different combinations of clamping blocks 25, which is more convenient.

[0023] The first sliding sleeve 14 and the second sliding sleeve 16 are equipped with an auxiliary positioning mechanism. The auxiliary positioning mechanism includes a first scale 18 fixedly connected to one side of the top of the base 11. The first scale 18 is parallel to the two first guide rails 13. The auxiliary positioning mechanism also includes a second scale 19 fixedly connected to the front side of the top of the base 11. The second scale 19 is parallel to the second guide rail 15. The bottom of the overall clamping mechanism 2 is provided with a horizontal adjustment mechanism 1. The overall clamping mechanism 2 can be stably adjusted horizontally along the guide rail. At the same time, the base 11 is provided with a scale that matches the guide rail. That is, when the overall clamping mechanism 2 moves, it can be positioned and moved according to the two scales, which is more convenient.

[0024] The bottom wall of the groove 22 is provided with a strip groove 23. The fastening mechanism includes a second connecting bolt 26 fixedly installed in the strip groove 23. The top of the second connecting bolt 26 is fixedly connected to the clamping block 25 on its corresponding side. The second connecting bolt 26 can be removed from the strip groove 23 by unscrewing the nut, and then the clamping block 25 in the groove 22 can be removed.

[0025] The base 11 has a mounting hole 12 at each of the four corners of its top end. The mounting base 11 can be fixed to the corresponding installation position by using the mounting components through the four mounting holes 12. The first connecting bolt 17 is fixedly connected to the center of the top end of the second sliding sleeve 16. The assembly plate 21 has a mating hole 24 between the center of the upper and lower side walls for the installation of the first connecting bolt 17. The nut of the first connecting bolt 17 can be unscrewed to disassemble the clamping mechanism 2 from the top end of the second sliding sleeve 16.

[0026] The working principle of this utility model is as follows: The overall design adopts a modular positioning fixture design, which includes an assembly plate 21. The top outer side of the assembly plate 21 has three grooves 22 at equal angles. Clamping blocks 25 are slidably connected in the grooves 22. The top of each clamping block 25 is set in a trapezoidal shape. At the same time, each clamping block 25 can be adjusted independently. That is, each clamping block 25 is a relatively independent and easy-to-replace and adjust unit. In this way, when dealing with transformer products of different specifications, compatibility can be achieved by adjusting the position of each clamping block 25 or by combining different clamping blocks 25, which is more convenient. At the same time, the bottom of the overall fixture mechanism 2 is provided with a horizontal adjustment mechanism 1. The overall fixture mechanism 2 can be stably adjusted horizontally along the guide rail. The base 11 is provided with a scale that matches the guide rail. That is, when the overall fixture mechanism 2 moves, it can be positioned and moved according to the two scales, which is more convenient.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A transformer processing and manufacturing positioning device, comprising a horizontal adjustment mechanism (1), wherein a clamping mechanism (2) is provided at the top of the horizontal adjustment mechanism (1); Its features are: The horizontal adjustment mechanism (1) includes a base (11), and a first guide rail (13) is fixedly connected to each of the two middle sides of the top of the base (11). A first sliding sleeve (14) is slidably installed on the outside of the first guide rail (13). The two first sliding sleeves (14) are arranged symmetrically, and the same second guide rail (15) is fixedly connected to one end of the two first sliding sleeves (14) facing each other. The second guide rail (15) is arranged horizontally, and a second sliding sleeve (16) is slidably installed on the outside of the second guide rail (15). The first sliding sleeve (14) and the second sliding sleeve (16) are equipped with auxiliary positioning mechanisms. The clamping mechanism (2) includes an assembly plate (21) installed on the top of the second sliding sleeve (16). The top of the assembly plate (21) has three grooves (22) at equal angles on the outer side. Each groove (22) has a clamping block (25) slidably connected in it. The top of each clamping block (25) is trapezoidal, and the bottom of the clamping block (25) is provided with a fastening mechanism.

2. The transformer processing and manufacturing positioning device according to claim 1, characterized in that: The base (11) has a mounting hole (12) at each of the four corners of its top end.

3. The transformer processing and manufacturing positioning device according to claim 1, characterized in that: The first connecting bolt (17) is fixedly connected to the center position of the top of the second sliding sleeve (16), and a mating hole (24) for the first connecting bolt (17) is provided between the center positions of the upper and lower side walls of the assembly plate (21).

4. The transformer processing and manufacturing positioning device according to claim 1, characterized in that: The bottom wall of the groove (22) is provided with a strip groove (23), and the fastening mechanism includes a second connecting bolt (26) fixedly installed in the strip groove (23).

5. A transformer processing and manufacturing positioning device according to claim 4, characterized in that: The top of the second connecting bolt (26) is fixedly connected to the clamping block (25) on its corresponding side.

6. The transformer processing and manufacturing positioning device according to claim 1, characterized in that: The auxiliary positioning mechanism includes a first scale (18) fixedly connected to one side of the top of the base (11), and the first scale (18) is parallel to the two first guide rails (13).

7. A transformer processing and manufacturing positioning device according to claim 1, characterized in that: The auxiliary positioning mechanism also includes a second scale (19) fixedly connected to the front side of the top of the base (11), and the second scale (19) is parallel to the second guide rail (15).

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