Cooling device for color master batch production
By designing a cooling device for color masterbatch production, a water storage box and a spray nozzle system are used to spray liquid to cool the high-temperature color masterbatch strips, which solves the problems of poor cooling effect and high operating cost in the existing technology, and achieves efficient cooling effect and cost savings.
Patent Information
- Application Number
- CN202520040672.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing water-cooled equipment used in masterbatch production suffers from reduced cooling efficiency at high temperatures, leading to increased liquid temperature in the water tank and necessitating frequent replacement of the soaking solution, thus increasing operating costs.
A cooling device for color masterbatch production was designed. It uses a water storage box, water pump, water pipeline and nozzle system to spray liquid to cool the high temperature color masterbatch strips. By adjusting the nozzle angle and height, the contact time between the coolant and the air is extended to improve the cooling effect.
It effectively improves the cooling effect of the color masterbatch, reduces coolant consumption, and lowers operating costs.
Smart Images

Figure CN223790855U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of color masterbatch production, specifically a cooling device for color masterbatch production. Background Technology
[0002] Masterbatch, also known as colorant or colorant granules, is a new type of colorant specifically for polymer materials. It is also called pigment preparation and is mainly used in plastics. Masterbatch consists of three basic elements: pigment or dye, carrier, and additives. It is an aggregate made by uniformly loading an extraordinary amount of pigment into resin, and can be called a pigment concentrate. Therefore, its coloring power is higher than that of the pigment itself. During processing, a small amount of masterbatch is mixed with uncolored resin to achieve the designed pigment concentration in the resin or product.
[0003] In the current processing of color masterbatch, the temperature is very high when the masterbatch is drawn into strips, requiring water cooling to lower it. Water cooling can not only effectively reduce the temperature of the masterbatch but also ensure its stability and quality in subsequent processing. However, existing water cooling equipment for color masterbatch production still has the following problems in use:
[0004] Currently, color masterbatch is drawn into strips and immersed in a water tank for cooling. However, the high temperature of the masterbatch strips easily raises the temperature of the immersion liquid, gradually reducing the cooling effect. Furthermore, to maintain the cooling effect, the immersion liquid needs to be replaced, increasing operating costs. Therefore, it is necessary to develop a cooling device for color masterbatch production in the existing color masterbatch production field. Utility Model Content
[0005] To address the shortcomings of existing technologies, the high-temperature color masterbatch strips can easily cause the temperature of the soaking liquid in the water tank to rise, resulting in a gradual decrease in the cooling effect of the color masterbatch strips. At the same time, in order to maintain the cooling effect of the liquid, the soaking liquid needs to be replaced, which increases the operating cost. This utility model proposes a cooling device for color masterbatch production.
[0006] The technical solution adopted by this utility model to solve its technical problem is: a cooling device for color masterbatch production, including a water storage box, through which a bearing is fixedly installed, a connecting pipe is fixedly installed on the bottom surface of the water storage box, U-shaped blocks are symmetrically fixedly installed on the connecting pipe, and a rotating block is movably installed on the U-shaped block. A traction tooth is fixedly installed on one end of each rotating rod, and a rotating block is fixedly installed on each rotating rod. An adjusting pipe is fixedly installed on the top of each rotating block, and a conveying pipe is fixedly installed on one end of each adjusting pipe. The conveying pipe is located above the bearing plate, and a set of nozzles is fixedly installed on each conveying pipe. The number of nozzles in each set is multiple. An adjusting hose is fixedly installed on the other end of each adjusting pipe, and the other end of the adjusting hose is fixedly installed to one end of the connecting pipe.
[0007] Preferably, a water pump is fixedly mounted on the water storage box, a water pump is fixedly mounted on the water pump, one end of the water pump is fixedly mounted to the water storage box, a water delivery pipe is fixedly mounted on the water pump, one end of the water delivery pipe passes through the water storage box, and the other end of the water delivery pipe is fixedly mounted to a connecting pipe.
[0008] Preferably, the inner wall of the water storage box is fixedly equipped with a heat dissipation vertical plate, which is located above the support plate and between the two sets of nozzles. A splash-proof block is fixedly equipped on the top of the heat dissipation vertical plate.
[0009] Preferably, an assembly block is fixedly mounted on the water supply pipeline, and a traction port is symmetrically provided through the assembly block. A guide rod is symmetrically fixedly mounted on each traction port, and a movable block is movably mounted on each of the two guide rods. An installation plate is fixedly mounted on the top of each movable block.
[0010] Preferably, each of the movable blocks is fixedly equipped with an extension block, each extension block is fixedly equipped with a vertical block at one end, and each vertical block is fixedly equipped with a traction rack at the top, with the traction rack being toothed and fitted with the traction gear.
[0011] Preferably, a vertical rod is fixedly mounted on the assembly block, a placement block is fixedly mounted on the top of the vertical rod, a cylinder is fixedly mounted on the placement block, the output end of the cylinder moves through the placement block, and a lifting block is fixedly mounted on the output end of the cylinder. An operating plate is fixedly mounted on both symmetrical sides of the lifting block, and an adjusting rod is movably mounted on each operating plate. The other end of the adjusting rod is movably assembled with the mounting plate.
[0012] The advantages of this utility model are:
[0013] This invention involves placing a high-temperature color masterbatch on a support plate, activating a water pump to extract coolant from the water storage tank via a pumping pipe, and then transporting it through a water supply pipe to a connecting pipe. The connecting pipe then enters a regulating pipe via a regulating hose. The regulating pipe sprays coolant onto a heat dissipation vertical plate through nozzles on the supply pipe. The sprayed coolant, blocked by the heat dissipation vertical plate, flows onto the high-temperature color masterbatch on the support plate, facilitating its cooling. Based on the water temperature, a cylinder is activated, causing its output to drive a lifting block to adjust the height. Under the action of the adjusting rod, a movable block moves on two guide rods, causing the movable block to move a vertical block on an extension block. The vertical block moves a traction rack, which in turn rotates a traction gear. The rotating rod then rotates the rotating block. The regulating pipe causes the nozzles on the supply pipe to deflect at an angle, adjusting the spray height and increasing the contact time between the sprayed coolant and air, thus improving the cooling effect. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the assembly structure of the cooling device and water storage box for masterbatch production according to this utility model.
[0016] Figure 2 This is a schematic diagram of the assembly structure of the cooling device and traction mechanism for masterbatch production according to this utility model.
[0017] Figure 3 This is a schematic diagram of the cooling device for masterbatch production according to this utility model.
[0018] Figure 4 This is a schematic diagram of the induction mechanism of this utility model.
[0019] In the picture:
[0020] 10. Water storage box; 11. Through-hole; 12. Support plate; 13. Heat dissipation vertical plate;
[0021] 20. Splash guard; 21. Water pump; 22. Pumping pipe; 23. Water delivery pipeline;
[0022] 30. Connecting pipe; 31. Assembly block; 32. U-shaped block; 33. Rotating rod;
[0023] 40. Traction gear; 41. Rotating block; 42. Adjusting pipe; 43. Conveying pipe;
[0024] 50. Nozzle; 51. Adjusting hose; 52. Pull port; 53. Guide rod;
[0025] 60. Movable block; 61. Mounting plate; 62. Extension block; 63. Vertical block;
[0026] 70. Traction rack; 71. Vertical pole; 72. Placement block; 73. Cylinder;
[0027] 80. Lifting block; 81. Control panel; 82. Adjusting rod. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] The following is in conjunction with the appendix Figure 1 —4 provides further detailed description of this application.
[0030] This application discloses a cooling device for masterbatch production. (Refer to...) Figure 1 - Figure 3A cooling device for masterbatch production includes a water storage box 10 with a through-hole 11. A support plate 12 is fixedly mounted on the through-hole 11. A connecting pipe 30 is fixedly mounted on the bottom surface of the water storage box 10. U-shaped blocks 32 are symmetrically mounted on the connecting pipe 30. A rotating rod 33 is movably mounted on the U-shaped block 32. A traction gear 40 is fixedly mounted at one end of each rotating rod 33. A rotating block 41 is fixedly mounted on each rotating rod 33. An adjusting pipe 42 is fixedly mounted on the top of each rotating block 41. One end of each adjusting pipe 42 is fixedly mounted with... The system is equipped with a conveying pipe 43 located above the support plate 12. Each conveying pipe 43 is fixedly fitted with a set of nozzles 50, with multiple nozzles 50 in each set. The other end of each adjusting pipe 42 is fixedly fitted with an adjusting hose 51, which is then fixedly connected to one end of a connecting pipe 30. A water pump 21 is fixedly fitted to the water storage box 10, and a water suction pipe 22 is fixedly fitted to the water pump 21. One end of the water suction pipe 22 is fixedly connected to the water storage box 10. A water delivery pipe 23 is fixedly fitted to the water pump 21. The end of the water storage box 10 is connected to the water supply pipe 23, and one end of the water supply pipe 23 is fixedly assembled with the connecting pipe 30. The inner wall of the water storage box 10 is fixedly equipped with a heat dissipation vertical plate 13 located between the two sets of nozzles 50. The heat dissipation vertical plate 13 is located above the support plate 12. The top of the heat dissipation vertical plate 13 is fixedly equipped with a splash guard 20. The high-temperature color masterbatch is placed on the support plate 12, and the water pump 21 is started, so that the water pump 22 draws out the coolant inside the water storage box 10, and then transports it to the connecting pipe 30 through the water supply pipe 23. The connecting pipe 30 enters the regulating hose 51. In section pipe 42, the regulating pipe 42 sprays coolant onto the heat dissipation vertical plate 13 through the nozzle 50 on the conveying pipe 43. The sprayed coolant flows into the high-temperature color masterbatch on the support plate 12 under the obstruction of the heat dissipation vertical plate 13, which facilitates the cooling of the high-temperature color masterbatch. According to the water temperature, the traction gear 40 is rotated, which causes the rotating rod 33 to drive the rotating block 41 to rotate. The regulating pipe 42 drives the nozzle 50 on the conveying pipe 43 to deflect at an angle, adjusting the spray height. This helps to increase the contact time between the sprayed coolant and the air, thus improving the cooling effect.
[0031] Reference Figure 2 and Figure 4An assembly block 31 is fixedly mounted on the water supply pipe 23. A traction port 52 is symmetrically arranged through the assembly block 31. Guide rods 53 are symmetrically fixedly mounted on each traction port 52. Movable blocks 60 are movably mounted on each of the two guide rods 53. An mounting plate 61 is fixedly mounted on the top of each movable block 60. An extension block 62 is fixedly mounted on each movable block 60. A vertical block 63 is fixedly mounted at one end of each extension block 62. A traction rack 70, which is toothed and meshed with the traction gear 40, is fixedly mounted on the top of each vertical block 63. A vertical rod 71 is fixedly mounted on the assembly block 31. A placement block 72 is fixedly mounted on the top of the vertical rod 71. A cylinder 73 is fixedly mounted on the placement block 72. The output end of the cylinder 73 is movably connected through the placement block 72, and the output end of the cylinder 73 is fixedly equipped with a lifting block 80. The two symmetrical sides of the lifting block 80 are fixedly equipped with operation plates 81, and the operation plates 81 are movably equipped with adjustment rods 82. The other end of the adjustment rods 82 is movably assembled with the mounting plate 61. When the cylinder 73 is activated, the output end of the cylinder 73 drives the lifting block 80 to adjust its height. Under the action of the adjustment rods 82, the movable block 60 moves on the two guide rods 53 respectively. The movable block 60 drives the vertical block 63 on the extension block 62 to move. The vertical block 63 drives the traction rack 70 to move, so that the traction rack 70 drives the traction gear 40 to rotate.
[0032] Working principle: The high-temperature color masterbatch is placed on the support plate 12. The water pump 21 is started, causing the water pump 22 to draw out the coolant from the water storage box 10. The coolant is then transported to the connecting pipe 30 through the water supply pipe 23. The connecting pipe 30 enters the regulating pipe 42 through the regulating hose 51. The regulating pipe 42 sprays the coolant onto the heat dissipation vertical plate 13 through the nozzle 50 on the supply pipe 43. The sprayed coolant flows into the high-temperature color masterbatch on the support plate 12 under the obstruction of the heat dissipation vertical plate 13, facilitating the cooling of the high-temperature color masterbatch. Depending on the water temperature, the cylinder 7 is activated. 3. The output end of cylinder 73 drives lifting block 80 to adjust its height. Under the action of adjusting rod 82, movable block 60 moves on two guide rods 53 respectively. Movable block 60 drives vertical block 63 on extension block 62 to move. Vertical block 63 drives traction rack 70 to move, causing traction rack 70 to drive traction gear 40 to rotate. Rotating rod 33 drives rotating block 41 to rotate. Adjusting pipe 42 drives nozzle 50 on delivery pipe 43 to deflect at an angle, adjusting water spray height. This helps increase the contact time between the sprayed coolant and air, improving the cooling effect.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A cooling device for masterbatch production, characterized in that: The device includes a water storage box (10), a through-hole (11) is provided through the water storage box (10), a bearing plate (12) is fixedly mounted on the through-hole (11), a connecting pipe (30) is fixedly mounted on the inner bottom surface of the water storage box (10), U-shaped blocks (32) are symmetrically fixedly mounted on the connecting pipe (30), a rotating rod (33) is movably mounted on the U-shaped block (32), a traction gear (40) is fixedly mounted on one end of each rotating rod (33), and a rotating block (41) is fixedly mounted on each rotating rod (33). The top of the rotating block (41) is fixedly equipped with an adjusting pipe (42), and one end of the adjusting pipe (42) is fixedly equipped with a conveying pipe (43). The conveying pipe (43) is located above the bearing plate (12). A set of nozzles (50) is fixedly equipped on the conveying pipe (43). There are multiple nozzles (50) in each set. The other end of the adjusting pipe (42) is fixedly equipped with an adjusting hose (51). The other end of the adjusting hose (51) is fixedly assembled with one end of the connecting pipe (30).
2. The cooling device for masterbatch production according to claim 1, characterized in that: A water pump (21) is fixedly mounted on the water storage box (10), and a water pump pipe (22) is fixedly mounted on the water pump (21). One end of the water pump pipe (22) is fixedly mounted to the water storage box (10). A water delivery pipe (23) is fixedly mounted on the water pump (21). One end of the water delivery pipe (23) passes through the water storage box (10), and one end of the water delivery pipe (23) is fixedly mounted to the connecting pipe (30).
3. The cooling device for masterbatch production according to claim 1, characterized in that: The inner wall of the water storage box (10) is fixedly equipped with a heat dissipation vertical plate (13), which is located above the support plate (12) and between the two sets of nozzles (50). A splash-proof block (20) is fixedly equipped on the top of the heat dissipation vertical plate (13).
4. A cooling device for masterbatch production according to claim 2, characterized in that: The water supply pipeline (23) is fixedly equipped with an assembly block (31), and a traction port (52) is symmetrically provided through the assembly block (31). A guide rod (53) is symmetrically fixedly installed on each traction port (52). A movable block (60) is movably installed on each of the two guide rods (53), and an installation plate (61) is fixedly installed on the top of each movable block (60).
5. A cooling device for masterbatch production according to claim 4, characterized in that: Each movable block (60) is fixedly equipped with an extension block (62), and each extension block (62) is fixedly equipped with a vertical block (63) at one end. Each vertical block (63) is fixedly equipped with a traction rack (70) at the top. The traction rack (70) is respectively toothed and assembled with the traction gear (40).
6. A cooling device for masterbatch production according to claim 4, characterized in that: A vertical rod (71) is fixedly mounted on the assembly block (31). A placement block (72) is fixedly mounted on the top of the vertical rod (71). A cylinder (73) is fixedly mounted on the placement block (72). The output end of the cylinder (73) moves through the placement block (72). A lifting block (80) is fixedly mounted on the output end of the cylinder (73). An operating plate (81) is fixedly mounted on both symmetrical sides of the lifting block (80). An adjusting rod (82) is movably mounted on the operating plate (81). The other end of the adjusting rod (82) is movably mounted to the mounting plate (61).