PVC (polyvinyl chloride) floor mat

By combining an adhesive film layer on the upper and lower surfaces of the PVC substrate with a protective film layer on its back, the problems of insufficient tensile strength, tear strength and wear resistance of PVC floor mats are solved, achieving stable use and extended lifespan in special environments.

CN223791145UActive Publication Date: 2026-01-13HENRY TATSU SUZHOU HOUSEHOLD MAT
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Patent Information

Application Number
CN202520347238.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-13
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing PVC floor mats have shortcomings in tensile strength, tear strength, abrasion resistance and chemical stability. Their performance is not ideal, especially when used in special environments, and they are difficult to recycle and reuse.

Method used

Adhesive film layers are bonded to the top and bottom surfaces of the PVC substrate, and a protective film layer is bonded to the back of the adhesive film layers to form a multi-layer structure to enhance the protective effect.

Benefits of technology

It significantly improves the tensile and tear strength of PVC floor mats, enhances wear resistance, extends service life, and maintains stable performance in special environments, making it suitable for special locations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PVC floor mat and belongs to the technical field of plastic floor mats. Which comprises a PVC substrate and is characterized in that a first adhesive film layer is integrally combined on the surface of the upper side of the PVC substrate, a second adhesive film layer is integrally combined on the surface of the lower side of the PVC substrate, a first protective film layer is integrally combined on the surface of the side, back to the PVC substrate, of the first adhesive film layer, and a second protective film layer is integrally combined on the surface of the side, back to the PVC substrate, of the second adhesive film layer. And a second protective film layer is integrally combined on the surface of one side, back to the PVC substrate, of the second adhesive film layer. The composite material has the advantages that the tensile strength and the tear strength are improved, the wear resistance is improved, the protection effect on the PVC substrate serving as a base body is reflected, chemical substances are prevented from directly invading the PVC substrate, and the service life within a reasonable period is remarkably prolonged; and the use requirements in special environments such as laboratories, chemical component analysis rooms and various test places can be met.
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Description

Technical Field

[0001] This utility model belongs to the field of plastic floor mat technology, specifically relating to a PVC floor mat. Background Technology

[0002] The aforementioned PVC floor mats are widely used in home settings (such as bathrooms and hallways), public places (such as hospitals, shopping malls, and sports venues), and special locations (such as near swimming pools, laundry rooms, and indoor flooring in kindergartens).

[0003] Existing PVC floor mats are generally made by foaming PVC resin with various additives and fillers into sheets, which are then cut to specific dimensions. Adding colorants to the additives yields sheets of the desired color. Since these sheets are bare materials, the various sizes obtained, and even the interlocking structures formed at the edges to achieve the desired coverage area, are essentially exposed PVC floor mats. Exposed single units of small-area PVC floor mats, and large-area floor mats formed by splicing, have the following shortcomings: poor physical properties, specifically, unsatisfactory tensile strength, tear strength, and abrasion resistance; poor chemical stability, specifically, inability to resist chemical corrosion, affecting the floor mat's ability to maintain good performance under special environments. In particular, PVC undergoes denitrification and dehydrogenation at high temperatures, causing degradation reactions. The release of hydrogen chloride not only affects the performance of PVC but may also harm human health; and recycling after disposal is relatively troublesome.

[0004] Considering factors beyond those mentioned above, exploring PVC floor mats that improve tensile strength, tear strength, abrasion resistance, and resistance to chemical corrosion, while also meeting the requirements for use in certain special environments, is of positive significance. The technical solutions described below arose in this context. Utility Model Content

[0005] The objective of this invention is to provide a PVC floor mat that helps to significantly improve tensile strength and tear strength, enhances abrasion resistance, helps to prevent chemical intrusion and thus significantly extend its service life within a reasonable period, and meets the requirements for use in special environments.

[0006] The present invention accomplishes its objective as follows: a PVC floor mat, comprising a PVC substrate, characterized in that a first adhesive film layer is integrally bonded to the upper surface of the PVC substrate, and a second adhesive film layer is integrally bonded to the lower surface of the PVC substrate; a first protective film layer is integrally bonded to the side of the first adhesive film layer facing away from the PVC substrate, and a second protective film layer is integrally bonded to the side of the second adhesive film layer facing away from the PVC substrate.

[0007] In one specific embodiment of this utility model, the thickness of the PVC substrate is 2-20 mm.

[0008] In another specific embodiment of this utility model, the thickness of the first adhesive film layer and the second adhesive film layer is 0.015 to 0.03 mm.

[0009] In another specific embodiment of this utility model, the first adhesive film layer and the second adhesive film layer are TPU adhesive film layers.

[0010] In another specific embodiment of this utility model, the thickness of the first protective film layer and the second protective film layer is 0.05 to 0.15 mm.

[0011] In another specific embodiment of this utility model, the first protective film layer and the second protective film layer are PVC color-printed film layers.

[0012] The technical solution provided by this utility model has a first adhesive film layer and a second adhesive film layer integrally bonded to the upper and lower surfaces of the PVC substrate, respectively. Furthermore, the first protective film layer is integrally bonded to the surface of the first adhesive film layer facing away from the PVC substrate, and the second protective film layer is integrally bonded to the surface of the second adhesive film layer facing away from the PVC substrate. Therefore, it helps to significantly improve tensile strength and tear strength, enhances wear resistance, and thus demonstrates a protective effect on the PVC substrate. It also helps to prevent chemical substances from directly penetrating the PVC substrate, thereby significantly extending its service life within a reasonable period. Moreover, it can meet the usage requirements of special environments such as laboratories, chemical composition analysis rooms, and various testing sites. Attached Figure Description

[0013] Figure 1 This is a cross-sectional schematic diagram of the present invention. Detailed Implementation Example 1

[0014] Please see Figure 1 The diagram shows a PVC substrate 1. The key technical features of this invention are as follows: a first adhesive film layer 11 is integrally bonded to the upper surface of the PVC substrate 1, and a second adhesive film layer 12 is integrally bonded to the lower surface of the PVC substrate 1. A first protective film layer 111 is integrally bonded to the surface of the first adhesive film layer 11 facing away from the PVC substrate 1, and a second protective film layer 121 is integrally bonded to the surface of the second adhesive film layer 12 facing away from the PVC substrate 1.

[0015] The first adhesive layer 11, the first protective layer 111, the second adhesive layer 12, and the second protective layer 121 mentioned above are integrally bonded to the upper and lower surfaces of the PVC substrate 1 by heating. That is, the first adhesive layer 11 and the first protective layer 111 are bonded to the upper surface of the PVC substrate 1 from the inside out, while the second adhesive layer 12 and the second protective layer 121 are bonded to the lower surface of the PVC substrate 1 from the inside out.

[0016] In this embodiment, the thickness of the aforementioned PVC substrate 1 is 20 mm; the thickness of the first adhesive layer 11 and the second adhesive layer 12 is 0.03 mm; and the thickness of the first protective layer 111 and the second protective layer 121 is 0.05 mm.

[0017] The aforementioned first adhesive layer 11 and second adhesive layer 12 are TPU adhesive layers; the aforementioned first protective layer 111 and second protective layer 121 are PVC color-printed film layers. Example 2

[0018] The only changes are: the thickness of the PVC substrate 1 is changed to 2mm, the thickness of the first and second adhesive film layers 11 and 12 is changed to 0.02mm each, and the thickness of the first and second protective film layers 111 and 121 is changed to 0.1mm each; the rest are the same as described in Example 1. Example 3

[0019] The only changes are: the thickness of the PVC substrate 1 is changed to 10mm, the thickness of the first and second adhesive film layers 11 and 12 is changed to 0.015mm each, and the thickness of the first and second protective film layers 111 and 121 is changed to 0.15mm each; the rest are the same as described in Example 1.

[0020] In summary, the technical solution provided by this utility model makes up for the shortcomings of the prior art, successfully completes the invention task, and faithfully realizes the technical effects described by the applicant in the above technical effect column.

Claims

1. A PVC floor mat, comprising a PVC substrate (1), characterized in that: A first adhesive film layer (11) is integrally bonded to the upper surface of the PVC substrate (1), and a second adhesive film layer (12) is integrally bonded to the lower surface of the PVC substrate (1). A first protective film layer (111) is integrally bonded to the side of the first adhesive film layer (11) facing away from the PVC substrate (1), and a second protective film layer (121) is integrally bonded to the side of the second adhesive film layer (12) facing away from the PVC substrate (1).

2. The PVC floor mat according to claim 1, characterized in that: The thickness of the PVC substrate (1) is 2 to 20 mm.

3. The PVC floor mat according to claim 1, characterized in that: The thickness of the first adhesive film layer (11) and the second adhesive film layer (12) is 0.015 to 0.03 mm.

4. The PVC floor mat according to claim 1 or 3, characterized in that: The first adhesive film layer (11) and the second adhesive film layer (12) are TPU adhesive film layers.

5. The PVC floor mat according to claim 1, characterized in that: The thickness of the first protective film layer (111) and the second protective film layer (121) is 0.05 to 0.15 mm.

6. The PVC floor mat according to claim 1 or 5, characterized in that: The first protective film layer (111) and the second protective film layer (121) are PVC color printing film layers.