Label placement matching equipment based on ccd identification

Abstract

The utility model relates to the technical field of automation equipment, in particular to label placement matching equipment based on ccd identification, and adopts the technical scheme that the label placement matching equipment comprises a shell, a core assembly is fixedly mounted in the shell, the core assembly comprises a support frame and an operation table, the support frame is fixedly mounted on one side of the shell, the operation table is fixedly mounted on the inner side of the shell, and the operation table is fixedly mounted on the inner side of the shell. The upper end face of the operation table is flush with the upper end face of the supporting frame. A feeding assembly is fixedly installed on the side, away from the supporting frame, of the upper end face of the operation table, a recognition assembly is fixedly installed on the upper end face, at the rear end of the feeding assembly, of the operation table, and a packaging box grabbing manipulator and a product box grabbing manipulator are fixedly installed at the front end of the upper end face of the operation table. A packaging box conveying assembly is fixedly installed on the side, close to the supporting frame, of the rear end of the operation table. According to the utility model, the problems existing in the traditional manual operation are effectively solved, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a label placement and matching device based on CCD recognition. Background Technology

[0002] Traditional manual labor plays a crucial role in small-scale production and boxing. Workers manually place products into small boxes, ensuring the correct quantity and type of products in each box. This step demands a high degree of attention and precision to avoid mispacking or omissions. After boxing, workers manually record the barcode information on each box. This information is typically used to track production batches, dates, and other key data. The recorded barcode information needs to be manually entered into a computer system for subsequent data management and analysis. This step is not only time-consuming but also prone to data entry errors due to human factors. To ensure data accuracy, workers need to verify the entered data. This process is also error-prone, especially with large volumes of data. Finally, the boxing process also requires manual completion, including placing the small boxes into larger boxes and ensuring the packing order and quantity meet requirements.

[0003] These steps are not only inefficient, but also have a relatively high error rate due to human intervention. Furthermore, manual operations are labor-intensive, leading to worker fatigue, which also affects the continuity and stability of the work. Therefore, traditional manual operations have significant limitations in terms of efficiency, accuracy, and sustainability, necessitating a CCD-based tag placement and matching device to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a label placement and matching device based on CCD recognition. This device replaces traditional manual operations by comparing the barcode information of small product boxes and the larger boxes they are packaging with visual and system software, performing data binding and matching. This avoids the data complexity and error-prone nature of manual operations, significantly improving work efficiency and quality accuracy. It also solves the problem of relatively high error rates in traditional manual operations due to human intervention. Furthermore, manual operations are labor-intensive and can easily lead to worker fatigue, affecting the continuity and stability of the work.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tag placement and matching device based on CCD recognition, comprising a housing, wherein a core component is fixedly installed inside the housing, the core component comprising a support frame and an operating table, the support frame being fixedly installed on one side of the housing, the operating table being fixedly installed inside the housing, and the upper surface of the operating table being flush with the upper surface of the support frame;

[0006] A feeding component is fixedly installed on the upper surface of the operating platform away from the support frame. An identification component is fixedly installed on the upper surface of the operating platform at the rear end of the feeding component. A packaging box gripping robot and a product box gripping robot are fixedly installed on the front end of the upper surface of the operating platform. A packaging box conveying component is fixedly installed on the rear end of the operating platform near the support frame.

[0007] Preferably, a material conveying assembly is fixedly installed on the upper surface of the support frame. One end of the material conveying assembly is fixedly installed on the upper surface of the support frame, and the other end is fixedly installed on the upper surface of the operating table on the side opposite to the packaging box gripping robot and the product box gripping robot and the packaging box conveying assembly. Partitions are fixedly installed at equal intervals on the conveyor belt inside the material conveying assembly. The design of the material conveying assembly allows product boxes to be directly conveyed from the operating table to the top of the support frame, improving material conveying efficiency.

[0008] The two ends of the material conveying assembly are fixed to the support frame and the operating table respectively, making the overall structure compact and saving space;

[0009] The partitions that are fixed at equal intervals on the conveyor belt can ensure that the product boxes remain stable during the conveying process and prevent them from colliding or misaligning with each other.

[0010] Preferably, a replenishment slot and a placement box are fixedly installed on the front end of the upper surface of the operating table. The replenishment slot contains the scanned product box, and the placement box is used for placing defective products. The fixed installation of the replenishment slot and placement box in this design allows operators to quickly replenish product boxes and handle defective products, improving the convenience of operation.

[0011] Product boxes that have been pre-scanned are placed in the replenishment slot, making it easier to replace defective products and improving overall work efficiency;

[0012] Specialized boxes for defective products help handle non-conforming items and improve the efficiency of product quality control.

[0013] Preferably, a material handling component is fixedly installed at the discharge end of the feeding component. A push cylinder is movable within the material handling component, and the push cylinder is fixedly connected to the base of the product box gripping robot. In this design, the push cylinder within the material handling component can automatically sort the product boxes, reducing the need for manual material handling and improving the level of automation.

[0014] The cylinder is fixedly connected to the base of the product box gripping robot, ensuring that the product box can be accurately gripped by the robot, thus improving the accuracy of the operation.

[0015] Automated material handling processes reduce errors that may be introduced by manual operation and improve the reliability of the entire system.

[0016] Preferably, the packaging box gripping robot moves between the material handling component, the material conveying component, and the identification component. The design allows the packaging box gripping robot to move between these components, providing a high degree of flexibility.

[0017] This design allows the packaging box gripping robot to quickly switch between multiple work areas, expanding its operating range;

[0018] The robotic arm's mobility makes the handling of packaging boxes more efficient and reduces waiting time.

[0019] Preferably, the product box gripping robot moves between the packaging box conveying assembly, the feeding assembly, and the identification assembly. The design allows the product box gripping robot to move between these components, making operation more flexible.

[0020] The robotic arm's mobility allows it to quickly respond to the needs of different areas, increasing work speed;

[0021] The automated movement and operation of robotic arms reduce human intervention, thus lowering labor intensity and error rates.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] In this invention, the housing provides the physical framework and protection of the equipment, while the core components, including the support frame and the operating table, constitute the basic structure of the equipment. The feeding component is responsible for feeding the products to be packaged one by one into the sorting component. The pushing cylinder in the sorting component automatically sorts the product boxes, reducing the need for manual sorting and improving the level of automation. The product box gripping robot is responsible for gripping the product boxes from the sorting component and moving them under the recognition component for barcode recognition. The recognition component reads the barcode information on the product box through a CCD camera and compares and matches it with the barcode information on the packaging box to ensure data accuracy. The packaging box gripping robot grips the packaging box from the packaging box conveying component and moves it under the recognition component for barcode reading and matching. The packaging box conveying component is responsible for conveying the packaging box to the designated position for operation by the packaging box gripping robot. The conveying component is responsible for conveying the successfully matched product boxes and packaging boxes to the next working area, improving conveying efficiency. In summary, the label placement and matching equipment based on CCD recognition effectively solves the problems existing in traditional manual operations through integrated automation technology and a visual recognition system, improving production efficiency and product quality. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0025] Figure 2This is a front view structural diagram of the core component of this utility model;

[0026] Figure 3 This is a rear view structural diagram of the core component of this utility model;

[0027] Figure 4 This is a schematic diagram of the operating table structure of this utility model.

[0028] In the diagram: 1. Shell; 2. Core component; 21. Support frame; 211. Material conveying component; 22. Operating table; 221. Packaging box gripping robot; 222. Product box gripping robot; 223. Feeding component; 224. Material sorting component; 225. Identification component; 226. Packaging box conveying component; 3. Replenishment slot; 4. Placement box. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, one embodiment of the present invention is a tag placement and matching device based on CCD recognition, including a housing 1, a core component 2 fixedly installed inside the housing 1, the core component 2 including a support frame 21 and an operating table 22, the support frame 21 being fixedly installed on one side of the housing 1, the operating table 22 being fixedly installed inside the housing 1, and the upper surface of the operating table 22 being flush with the upper surface of the support frame 21.

[0032] A feeding component 223 is fixedly installed on the upper surface of the operating table 22 away from the support frame 21. An identification component 225 is fixedly installed on the upper surface of the operating table 22 at the rear end of the feeding component 223. A packaging box gripping robot 221 and a product box gripping robot 222 are fixedly installed on the front end of the upper surface of the operating table 22. A packaging box conveying component 226 is fixedly installed on the rear end of the operating table 22 near the support frame 21.

[0033] Specifically, the housing 1 provides the physical framework and protection of the equipment, while the core components 2, including the support frame 21 and the operating table 22, constitute the basic structure of the equipment. The feeding component 223 is responsible for feeding the products to be packaged one by one into the sorting component 224. The push cylinders inside the sorting component 224 automatically sort the product boxes, reducing the need for manual sorting and improving the level of automation. The product box gripping robot 222 is responsible for gripping the product boxes from the sorting component 224 and moving them under the identification component 225 for barcode recognition. The identification component 225 reads the barcode information on the product box using a CCD camera and compares and matches it with the barcode information on the packaging box to confirm the correct barcode. To ensure data accuracy, the packaging box gripping robot 221 grips the packaging box from the packaging box conveying component 226 and moves it below the recognition component 225 for barcode information reading and matching. The packaging box conveying component 226 is responsible for conveying the packaging box to the designated position so that the packaging box gripping robot 221 can operate. The material conveying component 211 is responsible for conveying the successfully matched product box and packaging box to the next working area, improving material conveying efficiency. In summary, the label placement and matching equipment based on CCD recognition effectively solves the problems existing in traditional manual operations through integrated automation technology and visual recognition system, improving production efficiency and product quality.

[0034] Example 2

[0035] In order to effectively sort and replenish product boxes, Figure 2 and Figure 4 As shown, in this embodiment, a material conveying assembly 211 is fixedly installed on the upper surface of the support frame 21. One end of the material conveying assembly 211 is fixedly installed on the upper surface of the support frame 21, and the other end of the material conveying assembly 211 is fixedly installed on the upper surface of the operating table 22 on the side opposite to the packaging box gripping robot 221, the product box gripping robot 222, and the packaging box conveying assembly 226. Partitions are fixedly installed at equal intervals on the conveying belt inside the material conveying assembly 211. The design of the material conveying assembly 211 allows product boxes to be directly conveyed from the operating table 22 to the top of the support frame 21, improving material conveying efficiency.

[0036] The two ends of the material conveying assembly 211 are fixed to the support frame 21 and the operating table 22 respectively, making the overall structure compact and saving space;

[0037] The partitions that are fixed at equal intervals on the conveyor belt can ensure that the product boxes remain stable during the conveying process and prevent them from colliding or misaligning with each other.

[0038] Furthermore, a replenishment slot 3 and a placement box 4 are fixedly installed on the front of the upper end of the operating table 22. The replenishment slot 3 contains the scanned product box, and the placement box 4 is used for placing defective products. The fixed installation of the replenishment slot 3 and the placement box 4 in the design allows operators to quickly replenish product boxes and handle defective products, improving the convenience of operation.

[0039] The product boxes, after being scanned in advance, are placed in the replenishment slot 3, which facilitates the replacement of defective products and improves the overall work efficiency.

[0040] The dedicated storage box 4 for defective products helps to handle non-conforming products and improves the efficiency of product quality control.

[0041] Example 3

[0042] In order to identify and match product boxes and packaging boxes Figure 2 and Figure 3 As shown, in this embodiment, a material handling component 224 is fixedly installed at the discharge end of the feeding component 223. A push cylinder is movable within the material handling component 224, and the push cylinder is fixedly connected to the base of the product box gripping robot 222. In this design, the push cylinder within the material handling component 224 can automatically sort the product boxes, reducing the need for manual material handling and improving the level of automation.

[0043] The cylinder is fixedly connected to the base of the product box gripping robot 222, ensuring that the product box can be accurately gripped by the robot and improving the accuracy of operation.

[0044] Automated material handling processes reduce errors that may be introduced by manual operation and improve the reliability of the entire system.

[0045] Furthermore, the packaging box gripping robot 221 moves between the feeding assembly 224, the conveying assembly 211, and the identification assembly 225. The packaging box gripping robot 221's ability to move between these components provides a high degree of flexibility.

[0046] This design allows the packaging box gripping robot 221 to quickly switch between multiple work areas, expanding its operating range;

[0047] The robotic arm's mobility makes the handling of packaging boxes more efficient and reduces waiting time.

[0048] Furthermore, the product box gripping robot 222 moves between the packaging box conveying assembly 226, the feeding assembly 211, and the identification assembly 225. The design allows the product box gripping robot 222 to move between these components, making operation more flexible.

[0049] The robotic arm's mobility allows it to quickly respond to the needs of different areas, increasing work speed;

[0050] The automated movement and operation of robotic arms reduce human intervention, thus lowering labor intensity and error rates.

[0051] In use, turn on the power and start the CCD-based label placement and matching device, ensuring all components are in standby mode. Place the scanned product into the replenishment slot 3, ensuring the placement box 4 is in place for defective products. Start the feeding component 223 to feed the product boxes one by one into the sorting component 224. The pushing cylinder in the sorting component 224 moves, organizing and pushing the product boxes to an operable position for the product box gripping robot 222. The product box gripping robot 222 grasps the product box and moves it under the recognition component 225. The recognition component 225 reads the barcode information on the product box using a CCD camera and compares it with the barcode information on the packaging box. The comparison and matching are performed, and the product box is placed on the feeding component 211. At this time, the packaging box gripping robot 221 picks up a packaging box from the packaging box conveying component 226 and moves the packaging box under the identification component 225 to read and match the barcode information. After confirming that the barcode information of the product box and the packaging box match correctly, the packaging box gripping robot 221 moves the packaging box to the product box on the feeding component 211 for conveying. The successfully matched barcode information is automatically recorded and entered into the computer system for subsequent data management and analysis. The above steps are repeated until all product boxes are correctly placed and conveyed.

[0052] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A label placement matching device based on ccd recognition, comprising a shell (1), a core assembly (2) fixedly installed in the shell (1), characterized in that: the core assembly (2) comprises a support frame (21) and an operation table (22), the support frame (21) is fixedly installed on one side of the shell (1), and the operation table (22) is fixedly installed on the inner side of the shell (1), and the upper end surface of the operation table (22) is flush with the upper end surface of the support frame (21); a feeding assembly (223) is fixedly installed on the side of the upper end surface of the operation table (22) away from the support frame (21), an identification assembly (225) is fixedly installed on the upper end surface of the operation table (22) at the rear end of the feeding assembly (223), a packaging box grabbing manipulator (221) and a product box grabbing manipulator (222) are fixedly installed on the upper end surface of the operation table (22) at the front end, and a packaging box conveying assembly (226) is fixedly installed on the side of the operation table (22) close to the support frame (21) at the rear end.

2. The ccd recognition-based label placement matching apparatus according to claim 1, characterized by, a feeding assembly (211) is fixedly installed on the upper end surface of the support frame (21), one end of the feeding assembly (211) is fixedly installed on the upper end surface of the support frame (21), the other end of the feeding assembly (211) is fixedly installed on the upper end surface of the operation table (22) on the side opposite to the packaging box conveying assembly (226) of the packaging box grabbing manipulator (221) and the product box grabbing manipulator (222), and baffles are fixedly installed on the feeding belt in the feeding assembly (211) at equal intervals.

3. The ccd recognition-based label placement matching apparatus according to claim 1, characterized by, a replenishment groove (3) and a placement box (4) are fixedly installed on the upper end surface of the operation table (22) at the front end, product boxes after code scanning are placed in the replenishment groove (3), and the placement box (4) is used for placing defective products.

4. The ccd recognition-based label placement matching apparatus according to claim 1, characterized by, a sorting assembly (224) is fixedly installed at the discharge end of the feeding assembly (223), a pushing cylinder is movably arranged in the sorting assembly (224), and the pushing cylinder is fixedly connected with the base of the product box grabbing manipulator (222).

5. The ccd recognition-based label placement matching apparatus according to claim 1, characterized by, The packaging box grabbing manipulator (221) moves between the sorting assembly (224), the feeding assembly (211) and the identification assembly (225).

6. The ccd recognition-based label placement matching apparatus according to claim 1, characterized by, The product box grabbing manipulator (222) moves between the packaging box conveying assembly (226), the feeding assembly (211) and the identification assembly (225).

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