Constant-speed winding mechanism for electronic insulating material
By introducing cleaning and drying components into the winding device, the problems of dust cleaning and wastewater purification are solved, achieving efficient winding and resource conservation of electronic insulation materials.
Patent Information
- Application Number
- CN202520320759.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing winding devices cannot effectively clean dust from the surface of electronic insulating materials, and the wastewater after cleaning is discharged directly without purification, resulting in poor performance and waste of water resources.
A uniform winding mechanism including a cleaning component and a drying component was designed. The cleaning component purifies wastewater through a nozzle and activated carbon filter, while the drying component uses warm air to dry the material surface to avoid water stains.
It enables effective cleaning of dust on the surface of insulating materials and purification and recycling of wastewater, avoiding impact on performance and waste of water resources, and improving winding efficiency and material quality.
Smart Images

Figure CN223792587U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of uniform speed winding technology of insulating materials, and in particular to a uniform speed winding mechanism for electronic insulating materials. Background Technology
[0002] Electronic insulating materials are materials used to electrically insulate devices, that is, materials that can prevent current from passing through. Insulating films made of insulating materials can ensure good electrical insulation. Such films should have high resistivity and breakdown field strength. In the recycling process of insulating films, they usually need to be wound up.
[0003] To address the aforementioned issues, existing patents offer solutions. During the winding process of electronic insulating materials, dust easily accumulates on the surface of the insulating materials due to prolonged exposure to air. Existing winding devices cannot effectively clean the dust adhering to the surface of the insulating materials, thus affecting the later performance of the insulating materials. In addition, although some winding devices have a cleaning effect, the wastewater after cleaning is usually discharged directly without filtration and purification, resulting in water waste and being detrimental to the use by workers.
[0004] To address this, a uniform speed winding mechanism for electronic insulating materials is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a uniform speed winding mechanism for electronic insulating materials. This mechanism addresses the problem that existing winding devices cannot effectively clean the dust adhering to the surface of insulating materials during the winding process, as the materials are exposed to air for extended periods and dust tends to accumulate on their surface. This affects the performance of the insulating materials in the long run. Furthermore, while some winding devices do have a cleaning effect, the wastewater is usually discharged directly without filtration or purification, resulting in water waste and making the process inconvenient for workers.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a uniform speed winding mechanism for electronic insulating materials, comprising a base plate, an unwinding shaft at the top of the base plate, a cleaning component at the top of the base plate, a drying component at the top of the base plate, and a winding shaft at the bottom of the base plate;
[0007] The cleaning assembly includes a cleaning frame, a water tank, a first water pump, a delivery pipe, nozzles, a recovery box, an activated carbon plate, a second water pump, and a circulation pipe. The cleaning frame is bolted to the top of the base plate, the water tank is bolted to the rear side of the base plate, the first water pump is bolted to the top of the water tank, the absorption end of the first water pump is connected to the water tank, the discharge end of the first water pump is bolted to the delivery pipe, the front side of the delivery pipe is connected to the cleaning frame, the nozzles are all connected to the inner side of the cleaning frame, the recovery box is bolted to the bottom of the base plate, the front side of the recovery box is slidably connected to the activated carbon plate, the rear side of the recovery box is bolted to the second water pump, the absorption end of the second water pump is connected to the recovery box, the discharge end of the second water pump is bolted to the circulation pipe, the top of the circulation pipe is connected to the bottom of the water tank.
[0008] Preferably, the air-drying assembly includes a support frame, which is bolted to the top of the base plate. A fan body is bolted to the top of the base plate, and an air outlet pipe is bolted to the exhaust end of the fan body. An air outlet hood is connected to the top of the air outlet pipe, and the air outlet hood is bolted to the inside of the support frame.
[0009] Preferably, a mesh plate is bolted to the inner side of the air outlet hood, and the mesh plate is made of stainless steel.
[0010] Preferably, a detector is bolted to the top of the support frame, and a control switch is provided on the surface of the detector.
[0011] Preferably, the inner side of the cleaning rack is covered with a cleaning pad, and the cleaning pad is made of absorbent sponge.
[0012] Preferably, the top of the cleaning frame is threaded with a rotating handle, and the bottom of the rotating handle is bolted to the cleaning pad.
[0013] Preferably, a guide plate is bolted to the inner side of the base plate, and the guide plate is made of stainless steel.
[0014] Preferably, each of the base plates is bolted with a support leg, and the support legs are evenly distributed at the four corners of the bottom of the base plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. By setting up a cleaning component, this application can effectively clean the dust adhering to the surface of the electronic insulating material during the process of workers winding the insulating material, so as not to affect the performance of the insulating material in the later use. At the same time, after cleaning the insulating material, the wastewater generated during cleaning can be filtered and purified, so it can be recycled, avoiding waste of water resources and thus benefiting the workers.
[0017] 2. By setting up a drying component, this application can effectively dry the surface of the insulating material after cleaning, thereby preventing water stains from remaining on the surface of the insulating material. Therefore, it will not affect the subsequent winding of the insulating material, thus meeting the needs of the staff. Attached Figure Description
[0018] Figure 1 This is an overall structural diagram of the electronic insulating material uniform speed winding mechanism of this utility model;
[0019] Figure 2 This is a schematic diagram of the cleaning component of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the air-drying component of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the mesh plate of this utility model;
[0022] Figure 5 This is a schematic diagram of the cleaning pad of this utility model.
[0023] In the diagram, 1. Base plate; 2. Unwinding shaft; 3. Cleaning assembly; 301. Cleaning frame; 302. Water tank; 303. First water pump; 304. Delivery pipe; 305. Nozzle; 306. Recycling box; 307. Activated carbon plate; 308. Second water pump; 309. Circulation pipe; 4. Drying assembly; 401. Support frame; 402. Fan body; 403. Air outlet pipe; 404. Air outlet hood; 5. Rewinding shaft; 6. Mesh plate; 7. Detector; 8. Cleaning pad; 9. Rotating handle; 10. Guide plate; 11. Support leg. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 The present invention provides the following technical solution:
[0026] A uniform speed winding mechanism for electronic insulating materials includes a base plate 1, an unwinding shaft 2 at the top of the base plate 1, a cleaning component 3 at the top of the base plate 1, a drying component 4 at the top of the base plate 1, and a winding shaft 5 at the bottom of the base plate 1.
[0027] The cleaning assembly 3 includes a cleaning frame 301, a water tank 302, a first water pump 303, a delivery pipe 304, a nozzle 305, a recovery box 306, an activated carbon plate 307, a second water pump 308, and a circulation pipe 309. The cleaning frame 301 is bolted to the top of the base plate 1, the water tank 302 is bolted to the rear side of the base plate 1, the first water pump 303 is bolted to the top of the water tank 302, the absorption end of the first water pump 303 is connected to the water tank 302, and the discharge end of the first water pump 303 is connected to the delivery pipe 309. 4. The front side of the conveying pipe 304 is connected to the cleaning frame 301, and the nozzles 305 are all connected to the inside of the cleaning frame 301. The recycling box 306 is bolted to the bottom of the base plate 1. The front side of the recycling box 306 is slidably connected to the activated carbon plate 307. The rear side of the recycling box 306 is bolted to the second water pump 308. The absorption end of the second water pump 308 is connected to the recycling box 306. The discharge end of the second water pump 308 is bolted to the circulation pipe 309. The top of the circulation pipe 309 is connected to the bottom of the water tank 302.
[0028] In this embodiment: by setting up a base plate 1, an unwinding shaft 2, a cleaning component 3, a drying component 4, and a rewinding shaft 5, the operator installs the electronic insulating material on the surface of the unwinding shaft 2 on top of the base plate 1, and then starts the rewinding shaft 5 to wind it up. During the winding process, the cleaning component 3 can effectively clean the dust attached to the surface of the insulating material, thus not affecting the later performance of the insulating material. At the same time, after cleaning the insulating material, the wastewater generated can be filtered and purified, so it can be recycled to avoid wasting water resources, thus benefiting the operator's use. Then, the drying component 4 can effectively dry the surface of the insulating material after cleaning, thus preventing water stains from remaining on the surface of the insulating material, thus not affecting the later winding of the insulating material, thereby meeting the operator's use needs.
[0029] Specifically, such as Figure 1 , Figure 3 As shown, the air drying assembly 4 includes a support frame 401, which is bolted to the top of the base plate 1. A fan body 402 is bolted to the top of the base plate 1. An air outlet pipe 403 is bolted to the exhaust end of the fan body 402. An air outlet hood 404 is connected to the top of the air outlet pipe 403. The air outlet hood 404 is bolted to the inside of the support frame 401.
[0030] Specifically, such as Figure 4 As shown, a mesh plate 6 is bolted to the inner side of the air outlet hood 404. The mesh plate 6 is made of stainless steel.
[0031] Specifically, such as Figure 3 , Figure 4 As shown, a detector 7 is bolted to the top of the support frame 401, and control switches are provided on the surface of the detector 7.
[0032] In this embodiment: by setting up a support frame 401, a fan body 402, an air outlet pipe 403, an air outlet cover 404, a mesh plate 6, and a detector 7, the operator can start the fan body 402 to deliver warm air through the air outlet pipe 403 to the inside of the air outlet cover 404 inside the support frame 401. Therefore, after cleaning the insulating material, its surface can be effectively dried, thus avoiding water stains remaining on the surface of the insulating material. This will not affect the subsequent winding of the insulating material, thus meeting the needs of the operator. By setting up the mesh plate 6, the contact between the warm air and the insulating material can be made more uniform, thereby improving the drying efficiency. By setting up the detector 7, the operator can easily observe the temperature of the warm air, thus avoiding damage to the insulating material.
[0033] Specifically, such as Figure 5 As shown, cleaning pads 8 are glued to the inner side of the cleaning rack 301. The cleaning pads 8 are made of absorbent sponge.
[0034] Specifically, such as Figure 1 , Figure 5 As shown, the top of the cleaning rack 301 is threaded with a rotating handle 9, and the bottom of the rotating handle 9 is bolted to the cleaning pad 8.
[0035] In this embodiment: by setting the cleaning pad 8, it is possible to absorb water stains on the surface of the insulating material, which is conducive to the subsequent winding of the insulating material. By setting the rotating handle 9, it is possible to adjust the position of the cleaning pad 8 so that it can fit with the surface of the insulating material.
[0036] Specifically, such as Figure 1 As shown, guide plates 10 are bolted to the inner side of the base plate 1. The guide plates 10 are made of stainless steel.
[0037] Specifically, such as Figure 1 As shown, support legs 11 are bolted to the bottom of the base plate 1, and the support legs 11 are evenly distributed at the four corners of the bottom of the base plate 1.
[0038] In this embodiment: by setting the guide plate 10, the wastewater generated after cleaning can be guided into the inside of the recycling box 306. By setting the support leg 11, the base plate 1 can be supported, thus avoiding shaking when the insulating material is rolled up, thereby improving the overall stability.
[0039] Working principle: During the winding process of electronic insulation materials, the worker adds cleaning water to the water tank 302, then starts the first water pump 303 to pump water through the delivery pipe 304 into the cleaning rack 301, and then sprays it out through the nozzle 305. The wastewater generated during cleaning flows into the recycling tank 306, where it is filtered and purified by the activated carbon plate 307. The filtered water is then pumped by the second water pump 308 into the circulation pipe 309 for reuse. Therefore, it effectively cleans the dust adhering to the surface of the insulation material, thus preventing damage to the insulation material during subsequent processing. The cleaning process affects the performance of the insulation material. After cleaning, the wastewater generated can be filtered and purified, allowing for recycling and preventing water waste. This benefits the workers. The workers then start the fan body 402 to deliver warm air through the air outlet duct 403 to the inside of the air outlet hood 404 inside the support frame 401. This effectively dries the surface of the insulation material after cleaning, preventing water stains from remaining on the surface and thus not affecting the subsequent winding of the insulation material. This meets the needs of the workers.
[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A uniform speed winding mechanism for electronic insulating materials, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a roll-up shaft (2) at the top, a cleaning component (3) at the top, a drying component (4) at the top, and a take-up shaft (5) at the bottom. The cleaning assembly (3) includes a cleaning frame (301), a water tank (302), a first water pump (303), a delivery pipe (304), a nozzle (305), a recovery box (306), an activated carbon plate (307), a second water pump (308), and a circulation pipe (309). The cleaning frame (301) is bolted to the top of the base plate (1), the water tank (302) is bolted to the rear side of the base plate (1), the first water pump (303) is bolted to the top of the water tank (302), the absorption end of the first water pump (303) is connected to the water tank (302), and the discharge end of the first water pump (303) is bolted to the delivery pipe (309). 04), the front side of the conveying pipe (304) is connected to the cleaning rack (301), the nozzles (305) are all connected to the inside of the cleaning rack (301), the recycling box (306) is bolted to the bottom of the base plate (1), the front side of the recycling box (306) is slidably connected to the activated carbon plate (307), the rear side of the recycling box (306) is bolted to the second water pump (308), the absorption end of the second water pump (308) is connected to the recycling box (306), the discharge end of the second water pump (308) is bolted to the circulation pipe (309), the top of the circulation pipe (309) is connected to the bottom of the water tank (302).
2. The uniform speed winding mechanism for electronic insulating material according to claim 1, characterized in that: The air drying assembly (4) includes a support frame (401) which is bolted to the top of the base plate (1). A fan body (402) is bolted to the top of the base plate (1). An air outlet pipe (403) is bolted to the exhaust end of the fan body (402). An air outlet hood (404) is connected to the top of the air outlet pipe (403). The air outlet hood (404) is bolted to the inside of the support frame (401).
3. The uniform speed winding mechanism for electronic insulating material according to claim 2, characterized in that: The inner side of the air outlet hood (404) is bolted with a mesh plate (6), which is made of stainless steel.
4. The uniform speed winding mechanism for electronic insulating material according to claim 2, characterized in that: A detector (7) is bolted to the top of the support frame (401), and a control switch is provided on the surface of the detector (7).
5. The uniform speed winding mechanism for electronic insulating material according to claim 1, characterized in that: The cleaning rack (301) has a cleaning pad (8) attached to its inner side. The cleaning pad (8) is made of absorbent sponge.
6. The uniform speed winding mechanism for electronic insulating material according to claim 5, characterized in that: The top of the cleaning rack (301) is threaded with a rotating handle (9), and the bottom of the rotating handle (9) is bolted to the cleaning pad (8).
7. The uniform speed winding mechanism for electronic insulating material according to claim 1, characterized in that: Each of the base plates (1) has a guide plate (10) bolted to its inner side, and the guide plate (10) is made of stainless steel.
8. The uniform speed winding mechanism for electronic insulating material according to claim 1, characterized in that: The bottom of the base plate (1) is bolted with support legs (11), which are evenly distributed at the four corners of the bottom of the base plate (1).