Transfer device
By designing a transfer device that includes a base, lifting unit, horizontal adjustment unit, flipping unit, docking unit, and clamping unit, the automatic transfer of the cutting saw is realized, solving the safety hazards in the transfer process of the cutting saw and improving the stability and safety of operation.
Patent Information
- Application Number
- CN202520554177.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In multi-wire cutting machines, the transfer process of the cutting saw poses a safety hazard, requiring manual operation and resulting in high safety risks.
Design a transfer device including a base, a lifting unit, a horizontal adjustment unit, a flipping unit, a docking unit, and a clamping unit. Through the coordinated work of these units, the automatic loading, transport, and unloading operations of the cutting saw are realized, enhancing stability and reducing safety hazards.
Automated operation improves the stability of the cutting saw transport process, reduces safety hazards, and lowers the risks associated with manual operation.
Smart Images
Figure CN223792864U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of multi-wire cutting technology, and more specifically, to a transfer device. Background Technology
[0002] Currently, during the operation of multi-wire cutting machines, manual handling is required for operations such as loading, moving, and unloading the cutting saw. However, due to the large size and weight of the cutting saw, manual operation poses safety hazards.
[0003] In conclusion, how to reduce safety hazards during the transportation of cutting saws is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] In view of this, the purpose of this application is to provide a transfer device to reduce safety hazards during the transfer of the cutting saw.
[0005] To achieve the above objectives, this application provides the following technical solution:
[0006] A transfer device includes: a base, a lifting unit, a horizontal adjustment unit, a flipping unit, a docking unit, and a clamping unit; wherein, the lifting unit is connected to the base, and the base is provided with casters; the horizontal adjustment unit is movably connected to the lifting unit so that the lifting unit can drive the horizontal adjustment unit to rise and fall; the flipping unit is movably connected to the horizontal adjustment unit so that the horizontal adjustment unit can adjust the horizontal position of the flipping unit; the flipping unit is connected to the docking unit so that the flipping unit can drive the docking unit to flip; the docking unit is provided with a clamping unit for clamping a cutting saw so that the docking unit can drive the clamping unit to dock with the cutting equipment.
[0007] In some embodiments, the lifting unit includes: a lifting suspension fixedly connected to the top of the base, the lifting suspension and the base being an integrally formed structure; and a lifting component slidably connected to the lifting suspension.
[0008] In some embodiments, the lifting component is hydraulically driven and slides in cooperation with the lifting suspension.
[0009] Alternatively, the lifting component can be slidably engaged with the lifting suspension via electromagnetic drive.
[0010] In some embodiments, the horizontal adjustment unit includes: a screw, which is rotatably connected to the lifting member; and a limiting rod, which is arranged parallel to the screw and fixedly connected to the lifting member.
[0011] In some embodiments, the flipping unit includes: a bracket, one end of which is threadedly engaged with the screw, and the other end of which is slidably engaged with the limiting rod; a flipping body, which is fixedly connected to the bracket; and a rotating shaft, which is rotatably engaged with the flipping body.
[0012] In some embodiments, the flipping body is a geared motor, and the rotating shaft is the output shaft of the geared motor.
[0013] In some embodiments, the docking unit includes: a guide rail, which is fixedly connected to the rotating shaft; and a slide rail, which is slidably engaged with the guide rail, and the clamping unit is fixedly connected to the slide rail.
[0014] In some embodiments, a positioning rod is provided on the guide rail, and a positioning hole is provided on the slide rail to position and cooperate with the positioning rod; there are at least two positioning holes.
[0015] In some embodiments, the clamping unit includes a clamping body for clamping the cutting saw and a locking member for locking the clamping body; the clamping body and the locking member are movably connected so that the clamping body can clamp and fix the cutting saw.
[0016] In some embodiments, the base is provided with a bottom plate.
[0017] The transfer device provided in this application has a lifting unit connected to a base, a horizontal adjustment unit movably connected to the lifting unit, a tilting unit movably connected to the horizontal adjustment unit, and a docking unit connected to the tilting unit. The docking unit is equipped with a clamping unit for holding the cutting saw. Thus, when the cutting saw needs to be transferred, the lifting unit drives the horizontal adjustment unit to move up and down, adjusting the docking unit to the height corresponding to the cutting equipment. The horizontal adjustment unit drives the tilting unit to move, adjusting the docking unit to the horizontal position corresponding to the cutting equipment. The tilting unit drives the docking unit to tilt, and the docking unit connects with the cutting saw. After the cutting equipment is connected, the cutting saw is clamped and fixed by the clamping unit, and then the cutting saw is placed stably on the base by the flipping unit, the horizontal adjustment unit, and the lifting unit, so that the cutting saw can be cut off from the cutting equipment. Then, the cutting saw is transported to the next working position by the universal wheels set on the base. After being connected to the designated cutting position again by the lifting unit, the horizontal adjustment unit, the flipping unit, and the docking unit, the clamping unit is released to complete the cutting saw loading. In this way, the cutting saw is loaded, transported, and unloaded by the transfer device, which enhances the stability of the transfer process and reduces the safety hazards during the transfer of the cutting saw. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of the transfer device provided in the embodiments of this application;
[0020] Figure 2 This is a schematic diagram of the structure of the docking unit provided in the embodiments of this application;
[0021] Figure 3 for Figure 1 The front view of the transfer device shown;
[0022] Figure 4 for Figure 1 The side view of the transfer device shown;
[0023] Figure 5 for Figure 1 A top view of the transfer device shown.
[0024] Explanation of reference numerals in the attached figures:
[0025] 100 - Base, 110 - Casters;
[0026] 200 - Lifting unit, 210 - Lifting suspension, 220 - Lifting component;
[0027] 300 - Horizontal adjustment unit; 310 - Screw; 320 - Limit rod;
[0028] 400 - Flip unit, 410 - Rotating shaft, 420 - Support, 430 - Flip body;
[0029] 500-Dating unit, 510-Guide rail, 511-Positioning rod, 520-Slide rail, 521-Positioning hole;
[0030] 600-Clamping unit. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. The terminology used in the following embodiments is for the purpose of describing specific embodiments only and is not intended to be a limitation of this application. As used in the specification and appended claims of this application, the singular expressions "a," "an," "the," "the," "the," and "this" are intended to also include expressions such as "one or more," unless the context clearly indicates otherwise.
[0033] References to "one embodiment" or "some embodiments" as described in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.
[0034] The terms "parallel" and "perpendicular" used in this application refer to "basically parallel" and "basically perpendicular" in practical operation. "Basically parallel" can be understood as parallelism with a certain degree of error, and similarly, "basically perpendicular" can be understood as perpendicularity with a certain degree of error.
[0035] like Figure 1 As shown, the transfer device provided in this embodiment includes: a base 100, a lifting unit 200, a horizontal adjustment unit 300, a flipping unit 400, a docking unit 500, and a clamping unit 600. The lifting unit 200 is connected to the base 100, and the base 100 is equipped with casters 110. The horizontal adjustment unit 300 is movably connected to the lifting unit 200, enabling the lifting unit 200 to drive the horizontal adjustment unit 300 to rise and fall. The flipping unit 400 is movably connected to the horizontal adjustment unit 300, enabling the horizontal adjustment unit 300 to adjust the horizontal position of the flipping unit 400. The docking unit 500 is connected to the flipping unit 400, enabling the flipping unit 400 to drive the docking unit 500 to flip. The docking unit 500 is equipped with a clamping unit 600 for clamping a cutting saw, enabling the docking unit 500 to drive the clamping unit 600 to dock with the cutting equipment.
[0036] When the cutting saw needs to be moved, the lifting unit 200 drives the horizontal adjustment unit 300 to lift and adjust the docking unit 500 to the height corresponding to the cutting equipment. The horizontal adjustment unit 300 drives the tilting unit 400 to move and adjust the docking unit 500 to the horizontal position corresponding to the cutting equipment. The tilting unit 400 drives the docking unit 500 to tilt and dock with the cutting equipment. After docking, the clamping unit 600 clamps and fixes the cutting saw. Then, the tilting unit 400, the horizontal adjustment unit 300, and the lifting unit 200... The cutting saw is placed stably on the base 100, allowing it to be lowered from the cutting equipment. Then, the universal wheels 110 on the base 100 transport the cutting saw to the next working position. After being connected to the designated cutting position again via the lifting unit 200, the horizontal adjustment unit 300, the flipping unit 400, and the docking unit 500, the clamping unit 600 is released to allow the cutting saw to be lowered. In this way, the operation of the cutting saw for lowering, transporting, and lowering is carried out by the transfer device, which enhances the stability of the transfer process and reduces the safety hazards during the transfer of the cutting saw.
[0037] like Figure 1 and Figure 3 As shown, since the cutting saw itself has a certain weight, in order to ensure the stability of the cutting saw after it is placed on the transfer device, the base 100 is provided with a base plate of a certain thickness to increase the counterweight of the base 100 and improve the stability of the transfer device. For example, the base plate can be a thickened steel plate to further increase the counterweight.
[0038] To ensure a smooth transportation process, the casters 110 are typically large to guarantee stable operation of the transfer device during the transport of the cutting saw, thereby reducing safety hazards. For example, the diameter of the casters 110 can be 180mm, but they can be replaced as needed; this application does not limit this.
[0039] like Figure 1 , Figure 3 and Figure 4 As shown, the lifting unit 200 includes a lifting suspension 210 and a lifting component 220. The lifting suspension 210 is fixedly connected to the top of the base 100, and the lifting suspension 210 and the base 100 are integrally formed to improve the overall strength of the transfer device and further improve the stability of the cutting saw during the transfer process.
[0040] The lifting suspension 210 is slidably connected to the lifting component 220 so that the lifting component 220 can drive the horizontal adjustment unit 300, the flipping unit 400, the docking unit 500, the clamping unit 600 and the cutting saw to be raised and lowered synchronously relative to the lifting suspension 210 so that the cutting saw can be aligned with the cutting equipment at the same height.
[0041] In some embodiments, the lifting component 220 can be hydraulically driven and slidably engaged with the lifting suspension 210. The lifting and lowering adjustment of the lifting component 220 can be achieved by hydraulic pressure increase and depressurization to ensure the stability of the lifting process. In actual practice, the hydraulic adjustment process can be achieved by the operator pressing, which improves the operating efficiency. Alternatively, the hydraulic adjustment can be achieved by the control system to reduce the labor of the staff. This application embodiment does not limit this.
[0042] In some other embodiments, the lifting member 220 can also achieve sliding cooperation with the lifting suspension 210 through electromagnetic drive. Of course, the lifting member 220 and the lifting suspension 210 can also be driven by pneumatic drive, motor drive, etc., and this application embodiment does not limit this.
[0043] It should be noted that the lifting unit 200 has a lifting adjustment range of 250mm-1700mm to meet the height requirements of different workstations of the cutting equipment, thereby improving the applicability of the transfer device provided in this application embodiment.
[0044] like Figure 1 , Figure 4 , Figure 5 As shown, the horizontal adjustment unit 300 includes a screw 310 and a limiting rod 320. The screw 310 is rotatably connected to the lifting member 220, and the limiting rod 320 is arranged parallel to the screw 310 and fixedly connected to the lifting member 220.
[0045] In some embodiments, to facilitate the rotation of the screw 310, a handle is provided at one end of the screw 310 extending out of the lifting member 220 for easy operation by the operator.
[0046] In some embodiments, the two ends of the screw 310 are rotatably engaged with the lifting member 220 through bearings, so as to improve the stability of the rotational engagement process between the screw 310 and the lifting member 220 and improve the efficiency of rotating the screw 310.
[0047] like Figure 5 As shown, the flipping unit 400 includes a flipping body 430, a rotating shaft 410, and a bracket 420. One end of the bracket 420 is threadedly engaged with the screw 310, and the other end is slidably engaged with the limiting rod 320. The bracket 420 is fixedly connected to the flipping body 430, and the rotating shaft 410 is rotatably engaged with the flipping body 430. Thus, by rotating the handle of the screw 310, the bracket 420 can be moved horizontally under the action of the threaded connection, thereby adjusting the horizontal position of the flipping unit 400.
[0048] In some embodiments, the flipping body 430 can be a geared motor, and the rotating shaft 410 is the output shaft of the geared motor. The geared motor can drive the output shaft to rotate and drive the docking unit 500 and the clamping unit 600 to flip synchronously. According to the docking requirements with the cutting equipment, the docking unit 500 and the clamping unit 600 can be flipped 180° to improve the stability of the flipping process.
[0049] It should be noted that in actual practice, the cutting saw needs to be inverted at the workstation of the cutting equipment for upper and lower sawing operations. Therefore, the flipping unit 400 provided in this application embodiment can flip so that the docking unit 500 docks with the cutting equipment. After the clamping unit 600 clamps and fixes the cutting saw, the cutting saw is flipped to the upright position, which improves the stability of the cutting saw transfer process and further reduces safety hazards.
[0050] like Figure 2 As shown, the docking unit 500 includes a guide rail 510 and a slide rail 520. The guide rail 510 is fixedly connected to the rotating shaft 410 so that the rotation of the rotating shaft 410 can drive the guide rail 510 to rotate synchronously. The slide rail 520 is slidably engaged with the guide rail 510, and a clamping unit 600 is fixedly connected to the slide rail 520 so that the slide rail 520 slides relative to the guide rail 510 to dock with the guide rail of the cutting equipment, thereby driving the clamping unit 600 to dock with the cutting equipment.
[0051] To ensure the stability of the slide rail 520 after it is connected to the guide rail of the cutting equipment, such as Figure 2 As shown, a positioning rod 511 is provided on the guide rail 510, and a positioning hole 521 is provided on the slide rail 520 to cooperate with the positioning rod 511. There are at least two positioning holes 521. In this way, after the slide rail 520 is connected to the guide rail of the cutting equipment, the positioning cooperation between the positioning rod 511 and the positioning hole 521 realizes the relative fixation of the slide rail 520 and the guide rail 510, so as to realize the relative fixation of the clamping unit 600, thereby ensuring the stability of the clamping unit 600 in the process of clamping or releasing the cutting saw and further reducing safety hazards.
[0052] For example, such as Figure 2 As shown, there are three positioning holes 521 so that the slide 520 can be fixed in three positions relative to the guide rail 510, thereby improving the applicability of the transfer device.
[0053] The clamping unit 600 provided in this application embodiment includes a clamping body for clamping a cutting saw and a locking member for locking the clamping body. The clamping body and the locking member are movably connected so that the clamping body can adjust the clamping range to clamp and fix the cutting saw.
[0054] In some embodiments, the clamping body can be a cable tie, and the locking element can be a buckle. The buckle can lock or release the cable tie, so that during the up and down sawing process of the cutting saw, the cutting saw can be released by releasing part of the cable tie, and when it is necessary to fix the cutting saw, the cable tie can be tightened and locked by the buckle to achieve clamping and fixing of the cutting saw. This makes the clamping unit 600 applicable to cutting saws of different sizes, improving the applicability of the transfer device.
[0055] When the cutting saw needs to be lowered, the operator pushes the transfer device provided in this embodiment to the workstation of the cutting equipment, drives the lifting unit 200 so that the sliding track 520 of the docking unit 500 driven by the lifting unit 200 is at the same height as the guide rail of the cutting equipment. Then, the screw 310 is rotated to adjust the horizontal position of the sliding track 520 to be at the same horizontal position as the guide rail of the cutting equipment. Then, the sliding track 520 is slid to dock with the guide rail of the cutting equipment. The operator slides the cutting saw guide rail to the clamping unit 600, and the clamping unit 600 clamps and fixes the cutting saw. Then, the sliding track 520 is slid away from the guide rail of the cutting equipment and the sliding track 520 is retracted into the guide rail 510. Then, the cutting saw is flipped by the flipping unit 400 so that the cutting saw is placed upright, and the cutting saw is lowered to the lowest position by the lifting unit 200 to ensure the stability of the transportation process. Then, the transfer device is pushed to the next workstation.
[0056] When the cutting saw needs to be mounted to the next workstation, the lifting unit 200 is first driven until the docking unit 500 is at the same height as the guide rail of the cutting equipment. Then, the flipping unit 400 flips the docking unit 500 so that it can dock with the guide rail of the cutting equipment. Next, the leveling unit 300 is adjusted until the docking unit 500 is at the same horizontal position as the guide rail of the cutting equipment. Then, the sliding slide 520 completes the docking with the guide rail of the cutting equipment, the clamping unit 600 is released, and the operator slides the cutting saw to the designated workstation to complete the mounting of the cutting saw. In this way, the mounting, transporting, and unmounting of the cutting saw using the transfer device provided in this embodiment enhances the stability of the transfer process and reduces safety hazards during the transfer of the cutting saw.
[0057] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A transfer device, characterized by The utility model relates to a cutting device, including: Base (100), lifting unit (200), horizontal adjustment unit (300), overturning unit (400), butt joint unit (500) and clamping unit (600); Wherein, the base (100) is connected with the lifting unit (200), and the base (100) is provided with universal wheel (110); The lifting unit (200) is movably connected with the horizontal adjustment unit (300), so that the lifting unit (200) can drive the horizontal adjustment unit (300) to lift; The horizontal adjustment unit (300) is movably connected with the overturning unit (400), so that the horizontal adjustment unit (300) can adjust the horizontal position of the overturning unit (400); The overturning unit (400) is connected with the butt joint unit (500), so that the overturning unit (400) can drive the butt joint unit (500) to overturn; The butt joint unit (500) is provided with the clamping unit (600) for clamping cutting saw, so that the butt joint unit (500) can drive the clamping unit (600) to butt joint with cutting equipment.
2. The transfer device of claim 1, wherein, The lifting unit (200) includes: Lifting suspension (210), the lifting suspension (210) is fixedly connected to the top end of the base (100), and the lifting suspension (210) and the base (100) are integrally formed; Lifting piece (220), the lifting piece (220) is slidably connected with the lifting suspension (210).
3. The transfer device of claim 2, wherein, The lifting piece (220) is slidably connected with the lifting suspension (210) by hydraulic drive; Or, the lifting piece (220) is slidably connected with the lifting suspension (210) by electromagnetic drive.
4. The transfer device of claim 2, wherein, The horizontal adjustment unit (300) includes: Screw rod (310), the screw rod (310) is rotatably connected with the lifting piece (220); Limiting rod (320), the limiting rod (320) is arranged in parallel with the screw rod (310), and the limiting rod (320) is fixedly connected with the lifting piece (220).
5. The transfer device of claim 4, wherein, The overturning unit (400) includes: Support (420), one end of the support (420) is threadedly connected with the screw rod (310), and the other end of the support (420) is slidably connected with the limiting rod (320); Overturning body (430), the overturning body (430) is fixedly connected with the support (420); Rotating shaft (410), the rotating shaft (410) is rotatably connected with the overturning body (430).
6. The transfer device of claim 5, wherein, The overturning body (430) is a reduction motor, and the rotating shaft (410) is an output shaft of the reduction motor.
7. The transfer device of claim 5, wherein, The butt joint unit (500) includes: Guide rail (510), the guide rail (510) is fixedly connected with the rotating shaft (410); Slide (520), the slide (520) is slidably connected with the guide rail (510), and the slide (520) is fixedly connected with the clamping unit (600).
8. The transfer device of claim 7, wherein, The guide rail (510) is provided with a positioning rod (511), and the slide (520) is provided with a positioning hole (521) matched with the positioning rod (511). The positioning hole (521) is at least two.
9. The transfer device of claim 7, wherein, The clamping unit (600) comprises a clamping body for clamping the cutting saw and a locking member for locking the clamping body. The clamping body is movably connected with the locking member, so that the clamping body can clamp and fix the cutting saw.
10. The transfer device of any one of claims 1-9, wherein, The base (100) is provided with a bottom plate.