Integrated sewage treatment biological reaction tower
By using a stirring rod assembly to agitate the suspended filter media in the suspended packing zone of the integrated wastewater treatment bioreactor, the problem of clogging in suspended aerated biofilters is solved, achieving more efficient water treatment and space utilization.
Patent Information
- Application Number
- CN202423288607.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing suspended aerated biological filter towers are prone to clogging during long-term use, and cleaning and replacement are inconvenient.
An integrated wastewater treatment bioreactor tower was designed, which uses a stirring rod assembly to agitate the suspended filter media in the suspended packing zone and provides aeration and oxygen supply through the aeration holes on the stirring rod assembly. Combined with a reasonable tower structure, it realizes the floating of the suspended packing and rapid water flow, reducing clogging.
The agitation and aeration of the stirring rod assembly accelerates the floating speed of the suspended filter media, reducing the risk of clogging, improving water treatment efficiency, and saving space.
Smart Images

Figure CN223793026U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment technology, and in particular to an integrated wastewater treatment bioreactor. Background Technology
[0002] Existing technology discloses a water treatment device combining a suspended aerated biological filter tower and an adsorption tower, with authorization announcement number CN 204824527 U and authorization announcement date of 2015.12.02. This device includes a suspended aerated biological filter tower and an adsorption tower connected by pipelines. The suspended aerated biological filter tower includes a filter tower body with an inlet at the bottom, an outlet at the top, and an exhaust port at the top. An aeration device is located at the bottom of the filter tower body, and a suspended packing layer with a grid on top of it. The adsorption tower includes an adsorption tower body with an inlet at the bottom and an outlet at the top. The adsorption tower body contains, from bottom to top, a sedimentation zone, a first packing layer, a second packing layer, and a filter layer. The suspended filter media in the aerated biological filter tower provides a habitat for microbial growth, removing pollutants from the water through biochemical methods. It also intercepts and adsorbs suspended solids (SS) and other pollutants in wastewater. However, with long-term use, the suspended filter media can still become clogged, and cleaning and replacement can be troublesome. Utility Model Content
[0003] The purpose of this invention is to provide an integrated wastewater treatment bioreactor that reduces clogging of biological packing material.
[0004] To achieve the above-mentioned objectives, the integrated wastewater treatment bioreactor of this utility model adopts the following technical solution:
[0005] An integrated wastewater treatment biological reactor includes a base and a tower body mounted on the base. The tower body comprises an upper tower and a lower tower, with an air-sealed chamber between them. The upper tower contains a first packing layer, a second packing layer, and a filter layer, arranged sequentially from top to bottom. The lower tower contains a sedimentation zone and a suspended packing zone, arranged sequentially from bottom to top. The lower tower has a wastewater inlet below the sedimentation zone and an outlet above it. The upper tower has an inlet above it. A conveying pipe connecting the outlet and inlet is located on the outer wall of the tower body, and a conveying pump is mounted on the base. The upper tower has a discharge outlet at its bottom, with a discharge pipe extending out of the tower body from the outlet. A partition plate separates the sedimentation zone and the suspended packing zone. One end of the partition plate is provided with a flow port connecting the sedimentation zone and the suspended packing zone, and a lower grid is provided at the flow port position; an upper grid is provided above the lower tower, and the area between the upper grid and the partition plate of the lower tower is the suspended packing zone, which contains multiple suspended filter media; the lower tower is provided with a vertically arranged stirring shaft, and the stirring shaft is provided with a drive mechanism to drive its rotation; the lower end of the stirring shaft is rotatably connected to the partition plate, and a stirring rod assembly is installed on the stirring shaft, which is placed in the suspended packing zone; the interior of the stirring shaft is provided with a main air intake channel, which is connected to the air supply equipment through an air intake pipe; the interior of the stirring rod assembly is provided with a branch channel connected to the main air intake channel, and the periphery of the stirring rod assembly is provided with aeration holes connected to the branch channel.
[0006] Preferably, the upper tower is provided with an installation plate above the water outlet, the upper end of the stirring shaft is rotatably connected to the installation plate, and the installation plate is provided with vent holes.
[0007] Preferably, the driving mechanism includes a drive motor mounted on the lower tower, the output shaft of the drive motor being connected to a transmission rod, a mounting plate having a bracket rotatably connected to the transmission rod, one end of the transmission rod having a first bevel gear, and the outer circumference of the stirring shaft having a second bevel gear, the first bevel gear meshing with the second bevel gear. The drive motor drives the transmission rod to rotate, and under the action of the first and second bevel gears, drives the stirring shaft to rotate, thereby realizing the stirring of the stirring rod in the suspended packing zone.
[0008] Preferably, the lower tower has an internal exhaust port located above the vent, which connects to the isolation chamber. The tower body has an external exhaust port located on the side wall of the isolation chamber. Gas inside the lower tower is discharged sequentially through the vent, the internal exhaust port, and the external exhaust port.
[0009] Preferably, the air inlet pipe is connected to the stirring shaft via a rotary joint. One end of the air inlet pipe is inserted into the tower and connected to the stirring shaft, while the other end of the air inlet pipe passes through a vacuum chamber and exits the tower body.
[0010] Preferably, the sedimentation zone is equipped with vertically arranged baffles, the lower ends of which are connected to the bottom of the lower tower, and the upper ends of which are spaced apart from the partition plates. The wastewater inlet is located on the left side of the baffles, and the flow outlet is located on the right side of the baffles. The bottom of the lower tower has two conical tower bases, each with a sludge outlet, and the baffles are positioned between the two conical tower bases. Wastewater enters the lower tower through the wastewater inlet and settles under the action of the baffles, with the settled sludge discharged from the sludge outlet.
[0011] Preferably, the stirring rod assembly includes a first stirring rod and a second stirring rod arranged at an angle, with the first stirring rod and the second stirring rod having different inclination directions. The length of the first stirring rod is shorter than the length of the second stirring rod, and multiple first and second stirring rods are arranged at intervals along the stirring shaft. Both the first and second stirring rods are provided with aeration holes, and multiple aeration holes are provided. The arrangement of the first and second stirring rods facilitates aeration from different directions, blowing the suspended filter media to fill the suspended packing area.
[0012] Preferably, the partition plate is arranged at an angle, and the flow port is located at the lower end of the angle of the partition plate.
[0013] Preferably, the filler in the first packing layer is quartz sand, the filler in the second packing layer is activated carbon, and the filter layer is a ceramic membrane layer.
[0014] Preferably, the air supply device is a blower. Oxygen is supplied by blowing in outside air through the blower.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model uses a stirring rod assembly to agitate the suspended filter media in the suspended packing zone. Combined with the aeration holes on the stirring rod assembly, it not only provides aeration and oxygen for biological reactions, but also blows the suspended filter media through the aeration holes, thereby accelerating the floating of the suspended filter media in the suspended packing zone. The faster floating speed of the suspended filter media not only ensures full contact between the suspended filter media and the sewage, improving the water treatment effect, but also increases the speed at which water flows through the suspended filter media, thereby reducing clogging. At the same time, the suspended filter media are more likely to collide with each other, causing the blockage to detach after the collision, further reducing the clogging of the suspended filter media.
[0017] 2. This utility model is designed as an integrated tower structure. Through reasonable design, it combines biological and physical methods to improve the sewage treatment effect, while saving space and being practical. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 for Figure 1 Enlarged view of part A;
[0020] Figure 3 for Figure 2 Enlarged view of part B;
[0021] Figure 4 for Figure 2 Enlarged view of part C;
[0022] Figure 5 This is a schematic diagram showing the installation of the first and second stirring rods on the stirring shaft.
[0023] The components include: 1. Base; 2. Sedimentation zone; 3. Lower tower; 301. Conical tower bottom; 302. Sludge outlet; 4. Suspended packing zone; 5. Stirring shaft; 501. Main air inlet channel; 6. Internal exhaust port; 7. Discharge pipe; 8. Outlet; 9. Filter layer; 10. Upper tower; 11. Second packing layer; 12. First packing layer; 13. Inlet; 14. Conveying pipe; 15. Isolation chamber; 16. External exhaust port; 17. Outlet; 18. Conveying pump; 19. Sewage inlet; 20. Baffle; 21. Spacing; 22. Divider plate; 23. First stirring rod; 24. Second stirring rod; 25. Suspended filter media; 26. Upper grid; 27. Drive motor; 28. Transmission rod; 29. Ventilation hole; 30. Mounting plate; 31. Air inlet pipe; 32. Rotary joint; 33. Support; 34. Lower grid; 35. Flow port; 36. First bevel gear; 37. Second bevel gear; 38. Aeration hole; 39. Branch channel. Detailed Implementation
[0024] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are only for illustrating the present invention and not for limiting the scope of the present invention. After reading the present invention, any modifications of the present invention in various equivalent forms by those skilled in the art will fall within the scope defined by the appended claims.
[0025] like Figure 1-5As shown, the integrated wastewater treatment biological reactor includes a base 1 and a tower body mounted on the base 1. The tower body, from top to bottom, comprises an upper tower 10 and a lower tower 3, with a cavity 15 formed between the upper tower 10 and the lower tower 3. The upper tower 10 contains, from top to bottom, a first packing layer 12, a second packing layer 11, and a filter layer 9. The first packing layer 12 is filled with quartz sand, the second packing layer 11 is filled with activated carbon, and the filter layer 9 is a ceramic membrane layer. The lower tower 3 contains, from bottom to top, a sedimentation zone 2 and a suspended packing zone 4. An outlet 17 is located above the lower tower 3, and an inlet 13 is located above the upper tower 10. A conveying pipe 14, connecting the outlet 17 and the inlet 13, is located on the outer wall of the tower body. The conveying pipe 14 is equipped with a conveying pump 18. 8 is arranged on the base 1; the bottom of the upper tower 10 is provided with an outlet 8, and a discharge pipe 7 is provided at the outlet 8 to exit the tower body; a partition plate 22 is provided between the sedimentation zone 2 and the suspended packing zone 4, and one end of the partition plate 22 is provided with a flow port 35 connecting the sedimentation zone 2 and the suspended packing zone 4, and a lower grid 34 is provided at the flow port 35; the partition plate 22 is arranged at an inclination, and the flow port 35 is located at the lower end of the inclination of the partition plate 22; a vertically arranged baffle 20 is provided in the sedimentation zone 2, the lower end of the baffle 20 is connected to the bottom of the lower tower 3, and a gap 21 is left between the upper end of the baffle 20 and the partition plate 22; the lower tower 3 is located below the sedimentation zone 2 and is provided with a sewage inlet 19, which is located to the left of the baffle 20, and the flow port 35 is located at the baffle. On the right side of 20; the bottom of the lower tower 3 is provided with two conical tower bottoms 301, each conical tower bottom 301 is provided with a sludge outlet 302, and the baffle 20 is set between the two conical tower bottoms 301; an upper grid 26 is provided above the lower tower 3, and the area of the lower tower 3 between the upper grid 26 and the partition plate 22 is a suspended packing zone 4, which is provided with multiple suspended filter media 25; the lower tower 3 is provided with a vertically arranged stirring shaft 5, and the stirring shaft 5 is provided with a driving mechanism to drive its rotation; the upper tower 10 is provided with an installation plate 30 above the outlet 17, and the installation plate 30 is provided with a vent hole 29; the lower tower 3 is provided with an internal exhaust port 6 above the vent hole, the internal exhaust port is connected to the isolation chamber 15, and the tower body is provided with an external exhaust port on the side wall of the isolation chamber 15. Exhaust port 16; the drive mechanism includes a drive motor 27 mounted on the lower tower 3, the output shaft of the drive motor 27 is connected to a transmission rod 28, the mounting plate 30 is provided with a bracket 33, the bracket 33 is rotatably connected to the transmission rod 28, one end of the transmission rod 28 is provided with a first bevel gear 36, the outer periphery of the stirring shaft 5 is provided with a second bevel gear 37, the first bevel gear 36 and the second bevel gear 37 mesh; the upper end of the stirring shaft 5 is rotatably connected to the mounting plate 30, the lower end of the stirring shaft 5 is rotatably connected to the partition plate 22, a stirring rod assembly is mounted on the stirring shaft 5, the stirring rod assembly is placed in the suspended packing area 4; the interior of the stirring shaft 5 is provided with a main air intake channel 501, the main air intake channel 501 is connected to an air supply device through an air intake pipe 31, the air supply device is a blower;The air inlet pipe 31 is connected to the stirring shaft 5 via a rotary joint 32. One end of the air inlet pipe 31 passes through the upper tower 10 and connects to the stirring shaft 5, while the other end of the air inlet pipe 31 passes through the isolation chamber 15 and exits the tower body. The stirring rod assembly has a branch channel 39 connecting to the main air inlet channel 501 inside, and aeration holes 38 connecting to the branch channel 39 are provided around the stirring rod assembly. The stirring rod assembly includes a first stirring rod 23 and a second stirring rod 24 arranged at inclinations. The inclination directions of the first stirring rod and the second stirring rod 24 are different. The length of the first stirring rod 23 is shorter than the length of the second stirring rod 24. Multiple first stirring rods 23 and second stirring rods 24 are arranged at intervals along the stirring shaft 5. Multiple aeration holes 38 are provided on both the first stirring rod 23 and the second stirring rod 24.
[0026] The specific working process and principle of this utility model: Wastewater enters the sedimentation zone 2 of the lower tower 3 from the wastewater inlet 19, settles through the baffle 20, and then enters the suspended packing zone 4 through the flow port 35. At this time, the blower sends air into the main air intake channel 501 of the stirring shaft 5, then into the branch channel 39, and finally blows it into the suspended packing zone 4 through the aeration hole 38 to supply oxygen to the suspended packing zone 4. At the same time, the drive motor 27 drives the stirring shaft 5 to rotate under the action of the first bevel gear 36 and the second bevel gear 37, so that the stirring rod group rotates and agitates, and the suspended filter media 25 comes into full contact with the wastewater, removing pollutants in the water through biological methods. The wastewater after biological treatment overflows from the outlet 17 and is transported to the inlet 13 of the upper tower under the action of the transfer pump 18. Then, it is filtered from top to bottom through quartz sand, activated carbon, and ceramic membrane layers. The filtered water is discharged from the outlet 8 at the bottom of the upper tower 10.
[0027] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. An integrated wastewater treatment bioreactor tower characterized by: The application relates to a tower body and a base, the tower body comprises an upper tower and a lower tower from top to bottom, and a space is formed between the upper tower and the lower tower; a first filler layer, a second filler layer and a filter layer are sequentially arranged in the upper tower from top to bottom; a precipitation area and a suspended filler area are sequentially arranged in the lower tower from bottom to top; a sewage inlet is arranged below the lower tower; a water outlet is arranged above the lower tower; a water inlet is arranged above the upper tower; a conveying pipe is arranged on the outer wall of the tower body and connected with the water outlet and the water inlet; a conveying pump is arranged on the base; an exhaust pipe is arranged on the tower body and connected with the water outlet; a partition plate is arranged between the precipitation area and the suspended filler area; a flow-through hole is arranged on one end of the partition plate and connected with the precipitation area and the suspended filler area; a lower grid is arranged on the flow-through hole; an upper grid is arranged above the lower tower; the suspended filler area is arranged between the upper grid and the partition plate; a plurality of suspended filters are arranged in the suspended filler area; a stirring shaft is vertically arranged in the lower tower; a driving mechanism is arranged on the stirring shaft and drives the stirring shaft to rotate; the lower end of the stirring shaft is rotatably connected with the partition plate; a stirring rod group is arranged on the stirring shaft and arranged in the suspended filler area; a main air inlet channel is arranged in the stirring shaft and connected with a gas supply device through an air inlet pipe; branch channels are arranged in the stirring rod group and connected with the main air inlet channel; and air holes are arranged on the stirring rod group and connected with the branch channels.
2. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The upper end of the stirring shaft is rotatably connected with a mounting plate arranged above the water outlet; and the mounting plate is provided with air holes.
3. The integrated wastewater treatment bioreactor tower of claim 2, wherein: The driving mechanism comprises a driving motor arranged on the lower tower; an output shaft of the driving motor is connected with a transmission rod; the mounting plate is provided with a support; the support is rotatably connected with the transmission rod; one end of the transmission rod is provided with a first bevel gear; a second bevel gear is arranged on the outer periphery of the stirring shaft; and the first bevel gear is engaged with the second bevel gear.
4. The integrated wastewater treatment bioreactor tower of claim 2, wherein: An inner exhaust port is arranged above the mounting plate; the inner exhaust port is connected with the space; and an outer exhaust port is arranged on the side wall of the space.
5. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The air inlet pipe is connected with the stirring shaft through a rotary joint; one end of the air inlet pipe is connected with the stirring shaft after penetrating the upper tower; and the other end of the air inlet pipe penetrates the tower body after passing through the space.
6. The integrated wastewater treatment bioreactor tower of claim 1, wherein: A baffle is vertically arranged in the precipitation area; the lower end of the baffle is connected with the bottom of the lower tower; and a space is arranged between the upper end of the baffle and the partition plate; the sewage inlet is arranged on the left side of the baffle; and the flow-through hole is arranged on the right side of the baffle; the bottom of the lower tower is provided with two conical tower bottoms; each conical tower bottom is provided with a sludge outlet; and the baffle is arranged between the two conical tower bottoms.
7. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The stirring rod group comprises first stirring rods and second stirring rods arranged in an inclined mode; the first stirring rods and the second stirring rods are arranged in different inclined directions; the length of the first stirring rods is smaller than the length of the second stirring rods; and the first stirring rods and the second stirring rods are arranged in multiple numbers along the stirring shaft; the first stirring rods and the second stirring rods are provided with air holes; and the air holes are arranged in multiple numbers.
8. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The partition plate is arranged in an inclined mode; and the flow-through hole is arranged on the lower end of the partition plate.
9. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The filler of the first filler layer is quartz sand, the filler of the second filler layer is activated carbon, and the filter layer is a ceramic membrane layer.
10. The integrated wastewater treatment bioreactor tower of claim 1, wherein: The air supply device is a blower.
Citation Information
Patent Citations
Biological filter tower of floated aeration combines water treatment facilities of adsorption tower
CN204824527U