Converter gas waste heat recovery device with water-cooled wall heat exchange panel
The water-cooled wall heat exchange plate device solves the problem of sensible heat resource waste in converter gas waste heat recovery, realizes efficient recovery of sensible and latent heat, and improves energy utilization efficiency.
Patent Information
- Application Number
- CN202423279401.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing converter gas waste heat recovery devices, there is a problem of wasted sensible heat resources, especially the sensible heat resources below 850℃ are difficult to utilize effectively.
A water-cooled wall heat exchange plate device is adopted, which recovers heat through water-cooled wall tubes, uses spray heads for cooling and combines hydrocyclones to separate water vapor, thereby achieving effective recovery of sensible heat and latent heat.
It achieves efficient recovery and utilization of sensible heat resources, avoids waste of sensible heat resources below 850℃, and improves energy utilization efficiency.
Smart Images

Figure CN223793193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste heat recovery devices, specifically a converter gas waste heat recovery device with water-cooled wall heat exchange plates. Background Technology
[0002] Waste heat recovery technology refers to the use of a series of technical means to recover and utilize waste heat generated during industrial production processes, converting it into usable energy such as hot water, steam, or electricity. The application of this technology can significantly improve energy efficiency, reduce energy waste, lower production costs, and also help reduce greenhouse gas emissions, thus achieving energy conservation and emission reduction goals.
[0003] Common converter gas waste heat recovery devices typically use a fume hood module to collect the gas produced by the converter, and then transfer the heat from the gas to cooling water through a heat exchange module to generate steam or hot water. Finally, the gas is recovered and reused through a furnace gas recovery module.
[0004] When recovering waste heat from converter gas, spraying is generally used to cool the converter gas and reduce dust in it. However, during the water mist cooling process, the sensible heat of the gas is absorbed by the water and converted into the latent heat of the water vapor. This latent heat is difficult to utilize effectively, resulting in a complete waste of sensible heat resources below 850℃. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a converter gas waste heat recovery device with a water-cooled wall heat exchange plate, in order to solve the problem mentioned in the background technology that during the water mist cooling process, the sensible heat of the gas is absorbed by water and converted into the latent heat of water vapor, and this latent heat is difficult to be effectively utilized, resulting in the complete waste of sensible heat resources below 850°C.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a converter gas waste heat recovery device with water-cooled wall heat exchange plates, comprising:
[0009] A support frame, on the upper surface of which a tower body is mounted;
[0010] An installation box is located on the left side of the tower body. A water tank is installed inside the installation box. A water inlet pipe is installed on the surface of the water tank. A water spray pipe is installed on the surface of the water tank. The water spray pipe is located inside the tower body. Spray heads are evenly distributed at the bottom of the water spray pipe.
[0011] An air inlet pipe is installed at the bottom of the tower body. An air delivery pipe is installed on the upper surface of the tower body. A water vapor separator is installed at the outlet end of the air delivery pipe. A water baffle is installed on the inner wall of the water vapor separator. A hydrocyclone is installed inside the water vapor separator. An exhaust pipe is installed at the outlet of the water vapor separator.
[0012] A liquid collection tank is located at the bottom of the water vapor separator. The liquid collection tank is connected to the inner cavity of the water baffle ring. A water supply pipe is provided at the bottom of the liquid collection tank. A water storage tank is installed at the outlet end of the water supply pipe. A water outlet pipe is installed at the outlet of the water storage tank.
[0013] A first connecting pipe is installed at the inlet of the liquid collection tank. A water-cooled wall pipe is installed at the inlet of the first connecting pipe. The water-cooled wall pipe is located in the inner wall of the tower body. A second connecting pipe is installed at the inlet of the water-cooled wall pipe.
[0014] Preferably, both the inlet end of the second connecting pipe and the outlet end of the outlet pipe are equipped with flanges. The flanges can connect the second connecting pipe to the water source, and the outlet pipe can deliver hot water to other equipment that requires heat energy.
[0015] Preferably, a mounting block is installed on the surface of the second connecting pipe, and the mounting block is connected to the surface of the mounting box, so that the second connecting pipe can stably deliver water to the water-cooled wall pipe.
[0016] Preferably, a first water pump is installed at the inlet of the water storage tank, and the first water pump is connected to the outlet of the first connecting pipe. A second water pump is installed at the outlet of the liquid collection tank, and the second water pump is connected to the inlet of the water supply pipe. Starting the first water pump can draw hot water from the water-cooled wall tube into the water storage tank, and starting the second water pump can inject the hot water recovered in the liquid collection tank into the water storage tank.
[0017] Preferably, the inner wall of the tower body is provided with an installation groove, and the water-cooled wall tube is installed inside the installation groove. The water-cooled wall tube is spirally designed, so that the water-cooled wall tube can effectively exchange heat with the converter gas in the tower body.
[0018] Preferably, a mounting base is installed at the bottom of the tower body, and threaded rods are evenly distributed on the upper surface of the mounting base. The mounting base is used to fix the tower body.
[0019] Beneficial effects
[0020] Compared with the prior art, this utility model provides a converter gas waste heat recovery device with water-cooled wall heat exchange plates, which has the following beneficial effects:
[0021] This converter gas waste heat recovery device with water-cooled wall heat exchange plates can recover heat from the tower through water-cooled wall tubes. The heated water can be transported to the water storage tank for waste heat recovery through the first connecting pipe. The converter gas can be cooled through the spray head. The generated water vapor will be mixed with the converter gas and enter the water vapor separation cylinder. The hydrocyclone can throw the water vapor in the converter gas to the inner cylinder wall. The separated water gradually condenses into large water droplets and slides down the inner side of the inner cylinder wall into the liquid collection tank. It enters the water storage tank through the water supply pipe, thereby recovering and utilizing the latent heat converted into water vapor and avoiding the waste of sensible heat resources below 850℃. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the installation structure of the tower body of this utility model;
[0024] Figure 3 This is a cross-sectional structural diagram of the tower body of this utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the water-cooled wall tube of this utility model;
[0026] Figure 5 This is a cross-sectional structural schematic diagram of the water vapor separator of this utility model.
[0027] In the diagram: 1. Support frame; 2. Tower body; 3. Mounting box; 4. Water tank; 5. Water inlet pipe; 6. Spray pipe; 7. Spray head; 8. Air inlet pipe; 9. Gas delivery pipe; 10. Water-vapor separator; 11. Water baffle ring; 12. Hydrocyclone; 13. Exhaust pipe; 14. Liquid collection tank; 15. Water delivery pipe; 16. Water storage tank; 161. Water outlet pipe; 17. First connecting pipe; 18. Water-cooled wall pipe; 19. Second connecting pipe; 20. Flange; 21. Mounting block; 22. First water pump; 23. Mounting groove; 24. Second water pump; 25. Mounting base; 26. Threaded rod. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] This utility model provides a technical solution: a converter gas waste heat recovery device with water-cooled wall heat exchange plates. Please refer to [link / reference]. Figure 1It includes a support frame 1, and a tower body 2 is installed on the upper surface of the support frame 1;
[0030] Mounting box 3 is located on the left side of tower body 2. Please refer to [link / reference]. Figure 3 The installation box 3 has a water tank 4 installed inside, a water inlet pipe 5 installed on the surface of the water tank 4, a water spray pipe 6 installed on the surface of the water tank 4, the water spray pipe 6 is located inside the tower body 2, and spray nozzles 7 are evenly distributed at the bottom of the water spray pipe 6.
[0031] Please see Figure 2 An inlet pipe 8 is located at the bottom of the tower body 2. An air delivery pipe 9 is installed on the upper surface of the tower body 2. A water-vapor separator 10 is installed at the outlet end of the air delivery pipe 9. Please refer to [link / reference]. Figure 5 A water baffle ring 11 is installed on the inner wall of the water vapor separator 10, a hydrocyclone 12 is installed inside the water vapor separator 10, and an exhaust pipe 13 is installed at the outlet of the water vapor separator 10.
[0032] The liquid collection tank 14 is located at the bottom of the water vapor separator 10. The liquid collection tank 14 communicates with the inner cavity of the water baffle ring 11. Please refer to [link / reference]. Figure 2 The bottom of the liquid collection tank 14 is provided with a water supply pipe 15, and a water storage tank 16 is installed at the outlet end of the water supply pipe 15. A water outlet pipe 161 is installed at the outlet of the water storage tank 16.
[0033] Please see Figure 4 The first connecting pipe 17 is located at the inlet of the liquid collection tank 14. A water-cooled wall pipe 18 is installed at the inlet of the first connecting pipe 17. The water-cooled wall pipe 18 is located in the inner wall of the tower body 2. A second connecting pipe 19 is installed at the inlet of the water-cooled wall pipe 18.
[0034] Heat can be recovered from the tower body 2 through the water-cooled wall pipe 18. Heated water can be transported to the water storage tank 16 for waste heat recovery through the first connecting pipe 17. The converter gas can be cooled through the spray head 7. The generated water vapor will be mixed with the converter gas and enter the water vapor separator 10. The water vapor in the converter gas can be thrown towards the inner cylinder wall through the hydrocyclone 12. The separated water gradually condenses into large water droplets and slides down the inner side of the inner cylinder wall into the liquid collection tank 14. It enters the water storage tank 16 through the water supply pipe 15. In this way, the latent heat converted into water vapor can be recovered and utilized, avoiding the waste of sensible heat resources below 850℃.
[0035] Both the inlet end of the second connecting pipe 19 and the outlet end of the outlet pipe 161 are equipped with flanges 20. The second connecting pipe 19 can be connected to the water source through the flanges 20, and hot water can be delivered to other equipment that requires heat energy through the outlet pipe 161.
[0036] Please see Figure 3A mounting block 21 is installed on the surface of the second connecting pipe 19. The mounting block 21 is connected to the surface of the mounting box 3, so that the second connecting pipe 19 can stably deliver water to the water-cooled wall pipe 18.
[0037] Please see Figure 4 A first water pump 22 is installed at the inlet of the water storage tank 16. The first water pump 22 is connected to the outlet of the first connecting pipe 17. Please refer to [link / reference]. Figure 5 A second water pump 24 is installed at the outlet of the liquid collection tank 14. The second water pump 24 is connected to the inlet of the water supply pipe 15. Starting the first water pump 22 can draw hot water from the water-cooled wall tube 18 into the water storage tank 16. Starting the second water pump 24 can inject the hot water recovered from the liquid collection tank 14 into the water storage tank 16.
[0038] Please see Figure 3 The inner wall of the tower body 2 is provided with an installation groove 23, and the water-cooled wall tube 18 is installed inside the installation groove 23. The water-cooled wall tube 18 is spirally designed, which enables the water-cooled wall tube 18 to effectively exchange heat with the converter gas in the tower body 2.
[0039] Please see Figure 2 The bottom of the tower body 2 is equipped with a mounting base 25, and the upper surface of the mounting base 25 is evenly distributed with threaded rods 26. The mounting base 25 is used to fix the tower body 2.
[0040] The working process of this device is as follows: First, the second connecting pipe 19 can be connected to the water source through the flange 20. The heat in the tower body 2 can be recovered through the water-cooled wall pipe 18. The first water pump 22 can be started to draw the hot water in the water-cooled wall pipe 18 into the first connecting pipe 17. The heated water is transported to the water storage tank 16 for waste heat recovery through the first connecting pipe 17. Then, the converter gas can be cooled through the spray head 7. The generated water vapor will be mixed with the converter gas and enter the water vapor separator 10 through the gas transmission pipe 9. The water vapor in the converter gas can be thrown towards the inner cylinder wall through the hydrocyclone 12. The separated water gradually condenses into large water droplets and slides down the inner side of the inner cylinder wall into the liquid collection tank 14. Finally, it enters the water storage tank 16 through the water transmission pipe 15. In this way, the latent heat converted into water vapor can be recovered and utilized, avoiding the waste of sensible heat resources below 850℃.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A converter gas waste heat recovery device having a water-cooled wall heat exchange energy panel, characterized by, The utility model relates to a kind of tower body and water cooling wall pipe, including: Support frame (1), the upper surface of the support frame (1) is installed with tower body (2); Mounting box (3) is arranged to the left side of tower body (2), the inside of the mounting box (3) is installed with water tank (4), the surface of the water tank (4) is installed with water inlet pipe (5), the surface of the water tank (4) is installed with water spraying pipe (6), the water spraying pipe (6) is located inside tower body (2), the bottom of the water spraying pipe (6) is evenly arranged with shower head (7); Air inlet pipe (8) is arranged to the bottom of tower body (2), the upper surface of the tower body (2) is installed with gas conveying pipe (9), the gas outlet end of the gas conveying pipe (9) is installed with water vapor separation cylinder (10), the inner wall of the water vapor separation cylinder (10) is installed with water baffle (11), the inside of the water vapor separation cylinder (10) is installed with cyclone (12), the gas outlet of the water vapor separation cylinder (10) is installed with exhaust pipe (13); Liquid collecting tank (14) is arranged to the bottom of water vapor separation cylinder (10), the inner cavity of the liquid collecting tank (14) is communicated with water baffle (11), the bottom of the liquid collecting tank (14) is provided with water conveying pipe (15), the water outlet end of the water conveying pipe (15) is installed with water storage tank (16), the water outlet of the water storage tank (16) is installed with water outlet pipe (161); First connecting pipe (17) is arranged to the water inlet of liquid collecting tank (14), the water inlet of the first connecting pipe (17) is installed with water-cooled wall pipe (18), the water-cooled wall pipe (18) is located in the inner wall of tower body (2), the water inlet of the water-cooled wall pipe (18) is installed with second connecting pipe (19).
2. A converter gas waste heat recovery device having a water-cooled wall heat exchange energy plate according to claim 1, characterized in that: The water inlet end of the second connecting pipe (19) and the water outlet end of water outlet pipe (161) are both installed with flange (20).
3. The converter gas waste heat recovery device with water-cooled wall heat exchange energy plate according to claim 1, characterized in that: The surface of the second connecting pipe (19) is installed with mounting block (21), and the surface of the mounting block (21) is connected with the surface of mounting box (3).
4. The converter gas waste heat recovery device with water-cooled wall heat exchange energy plate according to claim 1, characterized in that: The water inlet of the water storage tank (16) is installed with first water pump (22), the water outlet end of the first connecting pipe (17) is connected with the first water pump (22), the water outlet of the liquid collecting tank (14) is installed with second water pump (24), and the water inlet end of the water conveying pipe (15) is connected with the second water pump (24).
5. A converter gas waste heat recovery device having a water-cooled wall heat exchange energy plate according to claim 1, characterized in that: The inner wall of the tower body (2) is provided with mounting groove (23), and the water-cooled wall pipe (18) is installed in the mounting groove (23).
6. A converter gas waste heat recovery device having a water-cooled wall heat exchange energy plate according to claim 1, characterized in that: The bottom of the tower body (2) is installed with mounting seat (25), and the upper surface of the mounting seat (25) is evenly arranged with threaded rod (26).