High-precision circular knitting machine triangle

By machining the positioning boss, outer contour, and pin rail groove of the triangular body as a whole using three-point positioning, the accuracy and efficiency problems caused by separate machining in the existing technology are solved, and high-precision and high-efficiency triangular installation is achieved.

CN223793315UActive Publication Date: 2026-01-13QUANZHOU ZHENSHENG TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202423231005.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-01-13
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing triangular boss and outer contour machining are separated, which makes it difficult to guarantee workpiece accuracy and results in low efficiency.

Method used

The positioning boss, outer contour and pin rail groove are machined as a whole using a three-point positioning method with a fixed hole, a first process pin hole and a second process pin hole to avoid separate machining. The protrusions are set to ensure that the adjacent triangular bodies fit tightly.

Benefits of technology

It improves processing accuracy and production efficiency, avoids wobbling of the triangular body, and ensures the stability and flexible installation of the triangular body and the large circular knitting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision circular knitting machine triangle, which relates to the technical field of circular knitting machines, and comprises a triangle body, the triangle body is provided with a fixing hole, a needle rail groove and a first process pin hole from top to bottom, the triangle body is provided with a positioning boss on the outer side of the fixing hole, and the right side of the positioning boss is provided with a second process pin hole; in the utility model, the included angle parameter between the connecting line of the circle centers of the second process pin hole and the fixing hole and the horizontal line is set, and the distance between the circle centers of the second process pin hole and the fixing hole and the distance between the circle centers of the fixing hole and the first process pin hole are set to be better connected and matched with a machining table so as to provide machining precision.
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Description

Technical Field

[0001] This utility model relates to the field of large circular knitting machine technology, and more specifically to a high-precision large circular knitting machine triangle. Background Technology

[0002] Circular knitting machines, also known as circular weft knitting machines, have seen rapid development due to their numerous loop-forming systems, high speed, high output, rapid pattern changes, good fabric quality, fewer processes, and strong product adaptability. The knitting mechanism is the heart of the circular knitting machine, mainly composed of the cylinder, needles, cams and cam seats (also called saddles), and sinkers; the cams are also called corner pins or rhombus pins. They control the reciprocating motion of the needles and sinkers within the cylinder groove according to the different knitting patterns required by the circular knitting machine.

[0003] Currently, the machining of the boss and outer contour of the existing triangular part is separate. The boss and fixing hole are machined first, and then the outer contour and needle rail groove are machined through the fixing hole. This makes it difficult to guarantee the workpiece accuracy and the separate machining is inefficient. Therefore, it is necessary to improve the structure. Utility Model Content

[0004] The purpose of this utility model is to provide a high-precision large circular knives in order to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A high-precision large circular kinematic machine caliper includes a caliper body. From top to bottom, the caliper body has a fixing hole, a needle rail groove, and a first process pin hole. A positioning boss is provided on the outside of the fixing hole, and a second process pin hole is provided on the right side of the positioning boss. The positioning boss is rectangular in shape, has an internal groove, and communicates with the fixing hole.

[0007] The line connecting the centers of the fixing hole and the first process pin hole passes through the highest point of the pin rail groove wave crest.

[0008] The angle between the line connecting the centers of the second process pin hole and the fixing hole and the horizontal line is 9°.

[0009] The distance D1 between the centers of the second process pin hole and the fixing hole and the distance D2 between the centers of the fixing hole and the first process pin hole are 1:3.

[0010] The left edge of the triangular body is chamfered. The chamfer is 120°, and the purpose of the chamfer is to facilitate the smooth passage of the needle.

[0011] The triangular body has a protrusion at its left end and a groove on its right side, with the protrusion and groove matching in shape. The protrusion ensures that adjacent triangular bodies fit tightly together, preventing slippage between them.

[0012] The triangle body is connected to the machining table through the fixing hole, the first process pin hole, and the second process pin hole. The stability of the triangle body is improved by three-point positioning, which avoids the triangle body from shaking. The positioning boss, outer contour and pin rail groove are machined as a whole in one go, avoiding separate machining, thus improving machining accuracy and production efficiency.

[0013] In use, the triangular body is installed on the large circular knitting machine through the fixing hole, the first process pin hole, the second process pin hole and the positioning boss. Alternatively, it can be connected and fixed to the large circular knitting machine through the fixing hole and the positioning boss. The method is flexible. If the connection method of fixing hole and positioning boss is adopted, the other first process pin hole and second process pin hole can also be used as oiling holes.

[0014] In this invention, the angle parameter between the line connecting the centers of the second process pin hole and the fixed hole and the horizontal line, as well as the ratio of the distance between the centers of the second process pin hole and the fixed hole to the distance between the centers of the fixed hole and the first process pin hole, are set to better connect and match with the processing table to provide processing accuracy.

[0015] The beneficial effects of this utility model are as follows:

[0016] The triangle body is connected to the machining table via a fixed hole, a first process pin hole, and a second process pin hole. Three-point positioning improves the stability of the triangle body and prevents it from shaking. The positioning boss, outer contour, and pin rail groove are machined as a whole, avoiding separate machining and improving machining accuracy and production efficiency. The first and second process pin holes can also be used as oil filling holes. The protrusions ensure that adjacent triangle bodies fit tightly and prevent slippage between them. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Reference numerals in the attached drawings: 1. Triangular body; 2. Fixing hole; 3. Pin rail groove; 4. First process pin hole; 5. Positioning boss; 6. Second process pin hole; 7. Chamfer; 8. Protrusion; 9. Groove. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] Example 1

[0022] like Figure 1 As shown, this embodiment provides a high-precision large circular knives, including a triangular body 1. The triangular body 1 has a fixing hole 2, a needle rail groove 3, and a first process pin hole 4 from top to bottom. The triangular body 1 has a positioning boss 5 outside the fixing hole 2, and a second process pin hole 6 is provided on the right side of the positioning boss 5. The positioning boss 5 is rectangular and has a groove 9 inside, which communicates with the fixing hole 2.

[0023] The line connecting the centers of the fixed hole 2 and the first process pin hole 4 passes through the highest point of the pin rail groove 3.

[0024] The angle between the line connecting the centers of the second process pin hole 6 and the fixing hole 2 and the horizontal line is 9°.

[0025] The distance D1 between the centers of the second process pin hole 6 and the fixing hole 2 is 1:3 with the distance D2 between the centers of the fixing hole 2 and the first process pin hole 4.

[0026] The left edge of the triangular body 1 is chamfered 7. The chamfer 7 is 120°, and the purpose of the chamfer 7 is to facilitate the smooth passage of the needle.

[0027] The triangular body 1 has a protrusion 8 at its left end and a groove 9 on its right side, with the protrusion 8 and groove 9 matching in shape. The protrusion 8 ensures that adjacent triangular bodies 1 fit tightly together, preventing slippage between them.

[0028] The triangular body 1 is connected to the machining table through the fixing hole 2, the first process pin hole 4, and the second process pin hole 6. The stability of the triangular body 1 is improved by three-point positioning, which avoids the shaking of the triangular body 1. The positioning boss 5, the outer contour and the pin rail groove 3 are machined as a whole in one go, avoiding separate machining and improving machining accuracy and production efficiency.

[0029] In use, the triangular body 1 is installed on the large circular kiln machine through the fixing hole 2, the first process pin hole 4, the second process pin hole 6 and the positioning boss 5. Alternatively, it can be connected and fixed to the large circular kiln machine through the fixing hole 2 and the positioning boss 5. The method is flexible. If the connection method of fixing hole 2 and positioning boss 5 is adopted, the other first process pin hole 4 and second process pin hole 6 can also be used as oiling holes.

[0030] In this invention, the angle parameter between the line connecting the centers of the second process pin hole 6 and the fixed hole 2 and the horizontal line, as well as the ratio of the distance between the centers of the second process pin hole 6 and the fixed hole 2 to the distance between the centers of the fixed hole 2 and the first process pin hole 4, are set to better connect and match with the processing table to provide processing accuracy.

Claims

1. A high-precision drum triangle for a drum machine, comprising a triangle body, characterized in that: The triangular body is provided with a fixing hole, a needle rail slot and a first process pin hole from top to bottom, and is provided with a positioning boss outside the fixing hole.

2. The high-precision circular knitting machine cam according to claim 1, characterized in that, The line connecting the centers of the fixing hole and the first process pin hole passes through the highest point of the needle rail slot wave peak.

3. The high-precision circular knitting machine cam according to claim 1, characterized in that, The angle between the line connecting the centers of the second process pin hole and the fixing hole and the horizontal line is 9°.

4. The high-precision circular knitting machine cam of claim 3, wherein, The distance D1 between the centers of the second process pin hole and the fixing hole is 1:3 of the distance D2 between the centers of the fixing hole and the first process pin hole.

5. The high-precision circular knitting machine cam of claim 4, wherein, The triangular body is provided with a chamfer at the left edge.

6. The high-precision circular knitting machine cam of claim 5, wherein, The triangular body is provided with a convex at the left end, and is provided with a recess on the right side, and the shapes of the convex and the recess are matched.