High-strength cable heat setting stretching device

Abstract

The utility model relates to the technical field of cables, and discloses a high-strength cable heat setting stretching device which comprises a box body, a first fixing hole and a partition plate, the partition plate is installed in the box body, a heating area is arranged above the partition plate, and a cooling area is arranged below the partition plate. Machining structures are installed on the inner sides of the partition plates and the inner sides of the first fixing holes correspondingly, each machining structure comprises a protective pad, a first anti-skid pad and a second anti-skid pad, the two sets of protective pads are arranged on the left sides of the first fixing holes, the first anti-skid pad is installed above the upper set of protective pads, and the second anti-skid pad is installed above the lower set of protective pads. The upper part of the first non-slip mat is connected with the inner wall of the first fixing hole, and a second non-slip mat is arranged below the first non-slip mat; the mooring rope is evenly stressed, local deformation is avoided, the working quality of the device is improved, the device can process a plurality of mooring ropes at the same time, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of cable technology, specifically to a high-strength cable heat setting and stretching device. Background Technology

[0002] Cables possess properties such as tensile strength, impact resistance, abrasion resistance, flexibility, and lightness. Multi-strand ropes used for mooring ships are required to have these properties.

[0003] A search revealed Chinese Patent Publication No. CN 211815143 U, published on October 30, 2020, which discloses a high-strength cable heat-setting and stretching device. The document states that "a box body is provided with an inlet on the left side and an outlet on the right side, and fixed plates are fixedly installed on both sides of the box body." The device can only process one cable at a time, and the cable cools slowly, making the cable prone to deformation. In view of this, in-depth research was conducted to address the above problems, leading to this case. Utility Model Content

[0004] The purpose of this invention is to provide a high-strength cable heat-setting and stretching device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-strength cable heat-setting and stretching device, comprising a housing, a first fixing hole and a partition, wherein the partition is installed inside the housing, a heating zone is provided above the partition, a cooling zone is provided below the partition, and processing structures are installed on the inner side of the partition and the inner side of the first fixing hole.

[0006] The processing structure includes a protective pad, a first anti-slip pad, and a second anti-slip pad. Two sets of protective pads are provided on the left side of the first fixing hole. The first anti-slip pad is installed above the upper set of protective pads and is connected to the inner wall of the first fixing hole. A second anti-slip pad is provided below the first anti-slip pad and positioned between the two protective pads. A fixing plate is installed below the second anti-slip pad, and an electric cylinder is installed below the fixing plate. The electric cylinder is installed inside a storage tank, which is located inside the housing. A fixing groove is provided on the right side of the partition, and a fixing column is provided inside the fixing groove. Connecting columns are installed on both sides of the fixing column. The upper connecting column is connected to the inner wall of the housing via a bearing, and the lower connecting column passes through the housing and is connected to a servo motor. Multiple grooves are provided on the outer wall of the fixing column, and a rubber plate is provided on the outer side of each groove. The rubber plate is connected to the inner wall of the partition. A second fixing hole and a third fixing hole are provided inside both the heating zone and the cooling zone.

[0007] Preferably, the box body is integrated with the first fixing hole, the storage tank, the second fixing hole and the third fixing hole, and the box body is fixedly connected to the partition.

[0008] Preferably, the partition and the fixing groove are integrated, and the fixing column and the connecting column are fixedly connected.

[0009] Preferably, the upper connecting column and the bearing are rotatably connected, and the lower connecting column and the servo motor are driven connected.

[0010] Preferably, the fixing post and the groove are integrated, and the rubber plates are correspondingly arranged with respect to the fixing post and the groove.

[0011] Preferably, the rubber sheet and the partition are fixedly connected, and the first fixing hole is integrated with the first anti-slip pad and the protective pad.

[0012] Preferably, the first anti-slip pad and the second anti-slip pad are correspondingly arranged, and the second anti-slip pad and the fixing plate are tightly fitted together.

[0013] Preferably, the fixing plate and the electric cylinder are fixedly connected, and the electric cylinder and the storage tank are fixedly connected.

[0014] Preferably, the storage tank and the box are integrated, and the two sets of electric cylinders are arranged opposite to each other.

[0015] Preferably, the middle positions of the connecting column, the fixed column, and the partition are on the same horizontal line.

[0016] Compared with existing technologies, the beneficial effects of this utility model are:

[0017] By setting up protective pads, a first anti-slip pad, and a second anti-slip pad, the operator inserts the cable body through the upper first fixing hole, passes through the heating zone and the cooling zone in sequence, and finally exits from the lower first fixing hole. During the processing, the cable body is wrapped around the outside of the fixing post and embedded in the groove on its surface to ensure stable transmission.

[0018] Secondly, two sets of electric cylinders are activated to push the fixing plate to slide towards the center, applying pressure to both ends of the cable to achieve a firm fixation. The protective pad, the first anti-slip pad, and the second anti-slip pad work together to prevent the cable from sliding or shifting during heating or cooling, while avoiding surface damage. The heating zone is connected to an external heater through the second and third fixing holes above to heat the cable evenly and soften its material. The electric cylinders apply tension, stretching the softened cable to the target diameter within the heating chamber.

[0019] The stretched cable then enters the cooling zone, which is connected to the cooling system through the second and third fixing holes below. This rapidly reduces the cable temperature, allowing it to set and regain its rigidity. The cooling method supports either air cooling or liquid cooling, which can be flexibly adjusted according to material requirements.

[0020] After processing, the servo motor is started to drive the fixed column to rotate, adapting to the processing needs of cables of different diameters. The bearings ensure that the rotating roller runs smoothly, so that the cable body is subjected to uniform force and avoids local deformation. Moreover, the device can process multiple cable bodies at the same time, significantly improving production efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0022] Figure 1 This is a frontal cross-sectional view of the present invention.

[0023] Figure 2 This is a front cross-sectional view of the processing structure used in this utility model;

[0024] Figure 3 This is a side view of the structure of this utility model;

[0025] Figure 4 This is a top view cross-sectional structural diagram of the present invention.

[0026] In the diagram: 1. Box body; 2. First fixing hole; 3. Partition; 4. Heating zone; 5. Cooling zone; 6. Processing structure; 7. Cable body; 601. Protective pad; 602. First anti-slip pad; 603. Second anti-slip pad; 604. Fixing plate; 605. Electric cylinder; 606. Storage tank; 607. Fixing groove; 608. Fixing column; 609. Groove; 610. Rubber plate; 611. Connecting column; 612. Bearing; 613. Servo motor; 614. Second fixing hole; 615. Second fixing hole. Detailed Implementation

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Please see Figure 1-4 This utility model provides a technical solution for a high-strength cable heat setting and stretching device: a high-strength cable heat setting and stretching device includes a box 1, a first fixing hole 2 and a partition 3. The partition 3 is installed inside the box 1. A heating zone 4 is provided above the partition 3 and a cooling zone 5 is provided below the partition 3. Processing structures 6 are installed on the inner side of the partition 3 and the inner side of the first fixing hole 2.

[0031] The processing structure 6 includes a protective pad 601, a first anti-slip pad 602, and a second anti-slip pad 603. Two sets of protective pads 601 are provided on the left side of the first fixing hole 2. The first anti-slip pad 602 is installed above the upper set of protective pads 601, and its upper part is connected to the inner wall of the first fixing hole 2. The second anti-slip pad 603 is located below the first anti-slip pad 602, between the two protective pads 601. A fixing plate 604 is installed below the second anti-slip pad 603, and an electric cylinder 605 is installed below the fixing plate 604. The electric cylinder 605 is installed inside the storage tank 606. The storage slot 606 is installed inside the housing 1. The right side of the partition 3 is provided with a fixing slot 607. The inside of the fixing slot 607 is provided with a fixing post 608. The two sides of the fixing post 608 are provided with connecting posts 611. The upper connecting post 611 is connected to the inner wall of the housing 1 through the bearing 612. The lower connecting post 611 passes through the housing 1 and is connected to the servo motor 613. The outer wall of the fixing post 608 is provided with multiple grooves 609. The outer side of the grooves 609 is provided with a rubber plate 610. The rubber plate 610 is connected to the inner wall of the partition 3. The interior of the heating zone 4 and the interior of the cooling zone 5 are provided with a second fixing hole 614 and a third fixing hole 615.

[0032] The operator inserts the cable body 7 through the upper first fixing hole 2, passes through the heating zone 4 and the cooling zone 5 in sequence, and finally exits from the lower first fixing hole 2. During the processing, the cable body 7 is wrapped around the outside of the fixing post 608 and embedded in the groove 609 on its surface to ensure stable transmission.

[0033] Next, the two sets of electric cylinders 605 are activated to push the fixing plate 604 to slide towards the center, applying pressure to both ends of the cable to achieve a firm fixation. The protective pad 601, the first anti-slip pad 602 and the second anti-slip pad 603 work together to prevent the cable from sliding or shifting during heating or cooling, while avoiding surface damage. The heating zone 4 is connected to the external heater through the second fixing hole 614 and the third fixing hole 615 above to heat the cable evenly and soften its material. The electric cylinder 605 applies a pulling force to stretch the softened cable to the target diameter in the heating chamber.

[0034] The stretched cable then enters the cooling zone 5, which is connected to the cooling system through the second fixing hole 614 and the third fixing hole 615 below. This system quickly reduces the cable temperature, allowing it to set and regain its rigidity. The cooling method supports either air cooling or liquid cooling, which can be flexibly adjusted according to material requirements.

[0035] After processing, the servo motor 613 is started to drive the fixed column 608 to rotate, adapting to the processing requirements of cables of different diameters. The bearing 612 ensures that the rotating roller runs smoothly, so that the cable is subjected to uniform force and avoids local deformation. The device can process multiple cables at the same time, significantly improving production efficiency.

[0036] The box body 1 is integrated with the first fixing hole 2, the storage tank 606, the second fixing hole 614 and the third fixing hole 615, and the box body 1 is fixedly connected to the partition 3.

[0037] The partition 3 and the fixing groove 607 are integrated, and the fixing column 608 and the connecting column 611 are fixedly connected.

[0038] The upper connecting post 611 and the bearing 612 are rotatably connected, while the lower connecting post 611 and the servo motor 613 are driven connected.

[0039] The fixing post 608 and the groove 609 are integrated, and the rubber plate 610 is correspondingly set with the fixing post 608 and the groove 609.

[0040] The rubber sheet 610 is fixedly connected to the partition 3, and the first fixing hole 2 is integrated with the first anti-slip pad 602 and the protective pad 601.

[0041] The first anti-slip pad 602 and the second anti-slip pad 603 are correspondingly arranged, and the second anti-slip pad 603 and the fixing plate 604 are tightly fitted together.

[0042] The fixed plate 604 is fixedly connected to the electric cylinder 605, and the electric cylinder 605 is fixedly connected to the storage tank 606.

[0043] The storage tank 606 and the box 1 are integrated, and the two sets of electric cylinders 605 are arranged opposite each other.

[0044] The middle positions of the connecting column 611, the middle positions of the fixing column 608, and the partition 3 are on the same horizontal line.

[0045] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-strength cable heat-setting and stretching device, comprising a housing (1), a first fixing hole (2), and a partition (3), characterized in that: The box (1) is equipped with a partition (3), a heating zone (4) is provided above the partition (3), a cooling zone (5) is provided below the partition (3), and a processing structure (6) is installed on the inner side of the partition (3) and the inner side of the first fixing hole (2). The processing structure (6) includes a protective pad (601), a first anti-slip pad (602), and a second anti-slip pad (603). Two sets of protective pads (601) are provided on the left side of the first fixing hole (2). The first anti-slip pad (602) is installed above the upper set of protective pads (601). The upper part of the first anti-slip pad (602) is connected to the inner wall of the first fixing hole (2). The second anti-slip pad (603) is provided below the first anti-slip pad (602). The second anti-slip pad (603) is located between the two protective pads (601). A fixing plate (604) is installed below the second anti-slip pad (603). An electric cylinder (605) is installed below the fixing plate (604). The electric cylinder (605) is installed inside the storage tank (606). 606) Installed on the inner side of the box (1), the right side of the partition (3) is provided with a fixing groove (607), the inner side of the fixing groove (607) is provided with a fixing column (608), the two sides of the fixing column (608) are provided with connecting columns (611), the upper connecting column (611) is connected to the inner wall of the box (1) through the bearing (612), the lower connecting column (611) passes through the box (1) and is connected to the servo motor (613), the outer wall of the fixing column (608) is provided with multiple grooves (609), the outer side of the groove (609) is provided with a rubber plate (610), the rubber plate (610) is connected to the inner wall of the partition (3), the interior of the heating zone (4) and the interior of the cooling zone (5) are provided with a second fixing hole (614) and a third fixing hole (615).

2. The high-strength cable heat-setting and stretching device according to claim 1, characterized in that: The box body (1) is integrated with the first fixing hole (2), the storage tank (606), the second fixing hole (614) and the third fixing hole (615), and the box body (1) is fixedly connected to the partition (3).

3. The high-strength cable heat-setting and stretching device according to claim 2, characterized in that: The partition (3) and the fixing groove (607) are integrated, and the fixing column (608) and the connecting column (611) are fixedly connected.

4. The high-strength cable heat-setting and stretching device according to claim 3, characterized in that: The upper connecting column (611) and the bearing (612) are rotatably connected, and the lower connecting column (611) and the servo motor (613) are driven connected.

5. The high-strength cable heat-setting and stretching device according to claim 4, characterized in that: The fixing post (608) and the groove (609) are integrated, and the rubber plate (610) is correspondingly set with the fixing post (608) and the groove (609).

6. The high-strength cable heat-setting and stretching device according to claim 5, characterized in that: The rubber sheet (610) and the partition (3) are fixedly connected, and the first fixing hole (2) is integrated with the first anti-slip pad (602) and the protective pad (601).

7. A high-strength cable heat-setting and stretching device according to claim 6, characterized in that: The first anti-slip pad (602) and the second anti-slip pad (603) are correspondingly arranged, and the second anti-slip pad (603) and the fixing plate (604) are tightly fitted together.

8. The high-strength cable heat-setting and stretching device according to claim 7, characterized in that: The fixed plate (604) is fixedly connected to the electric cylinder (605), and the electric cylinder (605) is fixedly connected to the storage tank (606).

9. A high-strength cable heat-setting and stretching device according to claim 8, characterized in that: The storage tank (606) and the box (1) are integrated, and the two sets of electric cylinders (605) are arranged opposite to each other.

10. A high-strength cable heat-setting and stretching device according to claim 9, characterized in that: The middle positions of the connecting column (611), the fixed column (608), and the partition (3) are on the same horizontal line.

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